Red Alert Program In Drilling Rigs:

Transcription

1 : A Strong Decision To Show Leadership And To Involve Work Force Towards Zero Serious Or Fatal Incidents PETROBRAS J. M. Cabral, F. M. Pinheiro and W. F. Marozzi, PETROBRAS; L.C. Marchi - STRATAGEO SOLUÇÕES TECNOLÓGICAS.

2 Accessing the problem: - Increasing number of floating drilling rigs in Brazil; - Attract, Hire and Train skilled workers to operate a fast growing rig fleet; - Lack of qualified personnel and training facilities; - Unskilled rookies were hired to fulfill the demand for jobs; - Increasing number of serious accidents from 2006; - In 2008 the number of serious accidents exceeded the expectations, with three fatalities.

3 In 2008 LTI Lost Time Injury was 60% higher when compared to The number of fatalities tripled, when compared to 2004 and 2006.

4 Lost Time Injury (LTI) for 1 million man worked hours

5 Solution found by Petrobras and Contractors leadership: Actions: - Create a strong movement to engage the workforce towards accident prevention; - "RED ALERT Program - stop all rigs to get workers involved; - 24 hours to think about safety, risk perception, management of change and hazard hunt;

6 Workshops and meetings were held with each rig crew to: - Explain the reasons to stop; - Fatalities review and lessons learned;

7 - Around 43 drilling rigs working for Petrobras - deep water; - 7,500 people were involved; - Cost of US$ 7 million; - Sharing downtime costs;

8 Leadership and workforce on board: Workshops and hazard hunting.

9 Hazard Hunt Card

10 Hazard Hunt results: - 18,032 identified hazards in 34 drilling rigs; hazards per rig (average); - Most hazards were found on main deck, storage and cargo handling areas, 2,896 hazards - 16% of the total hazards found.

11 Hazards by area in all rigs:

12 1,537 hazards related to Inadequate housekeeping, representing 9% of the total hazards found.

13 Number of hazards identified in each drilling rig:

14 Harzadous places identified on the drilling rig with 1,358 hazards reported. 8% of the total harzards found. 212 hazards on the main deck - 16% of the hazards found in this rig and 14% of the total hazards reported for all rigs. MAIN DECK 212 RISER DECK 161 WELDER SHOP 138 WINCH ANCHOR DRILL FLOOR PAINT SHOP MOON POOL HELIDECK SACK ROOM MUD PUMP ROOM 58

15 Slips and trips risks, with 84 notifications. Risk of slipping or stumbling 84 Poorly maintained equipment 81 Inadequate maintenance Inadequate maintenance Risk of falling (people and objects) 70 Tools: Poorly maintained Inadequate ladder maintenance Risk of pinch point Equipment: others Contact with hazardous materials 45

16 Number of incidents in 2008 and 2009 in deep water drilling rigs JAN FEV MAR ABR MAI JUN JUL AGO SET OUT NOV DEZ

17 Lost Time Injury Frequency Rate Accumulated from January to December 2009 was Million Man-hours of Risk Exposition JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC

18 Lost Time Injury (LTI) - 1 million man worked hours

19 Severity Rate In 2008 topped 1,318 (three fatalities) - the highest numbers since In 2009 the severity rate dropped to

20 CONCLUSIONS: - Lost time incidents dropped from 35 in 2008 to 22 in 2009 (a 37% drop); - 1, 27 - Lost Time Incident Frequency Rate in 2009; - Best result in US-SS s history.

21 Lost Time Injury (LTI) per million worked man-hours ( ). 3 2,5 ( ) 2 1,5 1 0, OGP 1,09 1,16 1,09 0,97 0,99 0,66 0,55 PETROBRAS 1,77 1,23 1,04 0,97 0,77 0,76 0,59 0,48 PETROBRAS - E&P 1,28 1,2 1,05 0,89 0,66 0,7 0,72 0,56 PETROBRAS - L.A. 1,50 1,05 0,89 0,81 0,73 0,68 0,59 0,50 0,50 0,50 0,49 0,46 0,45 PETROBRAS - US-SS 2,35 1,95 2 1,7 2,12 2,07 2,2 1,27 EUA - Mar (IADC) 2,52 2,57 2,11 1,44 1,54 1,41 0,73 1,02 Europa - Mar (IADC) 2,47 2,24 1,87 2,25 1,98 2,06 1,34 1,48

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