Number One for Pipeline Maintenance and Rehabilitation

Transcription

1 Number One for Pipeline Maintenance and Rehabilitation

2 Today s Technology combined with a wealth of experience has resulted in an unrivaled service in the environmental solutions sector. McAllister Bros Ltd use the latest techniques in the inspection, maintenance and renovation of pipelines and sewers, offering the latest trenchless technology to our growing customer base. Our goal is to become the largest residential & industrial, drain cleaning company in Ireland. Our no-dig services range from CCTV Pipeline Inspection and in-pipe maintenance to actual rehabilitation methods such as UV CIPP Relining, Top-hats, manhole and lateral repairs. Our drainage and sewer maintenance division incorporates the most powerful pipe-cleansing units in Europe that compliment our large and comprehensive fleet. We provide a real 24-hour service for a wide range of public and private sector industries. The company s expansion has resulted in development of our environmental consultancy service created to help companies acquire I.P.P.C ISO and other accreditations as well as advise on utility infrastructure, maintenance and repair. We at McAllister Bros Ltd have a determined commitment to embrace new technology combined with industry professionals to provide the complete trenchless package to all our clients. We look forward to further substantial growth and customer satisfaction based on a solid reputation for quality and reliability. If you have any questions or comments please us at [email protected] Sewer Cleaning Services McAllister Bros Ltd has over 40 years experience in sewer cleaning in Ireland, Northern Ireland and the UK as a whole. We provide a comprehensive cleaning service to all types of industrial and residential applications. Our Cleaning equipment ranges from small jetting units for domestic operations to Jet-Vac cleaning units capable of psi used for cleaning most pipelines & culverts. We also provide a unique Re-Cycling unit service with 3 Powerful Water Re-cycling cleaning units capable of 2200psi. These units are ideal for removing large volumes of silt in a short period of time from any pipeline or culvert. The unique re-cycling systems mean the unit never has to leave site to re-fill the tanks with water. It draws the water from the sewer along with the debris. The sewerage is filtered and the debris is deposited into the waste tank and the water is filtered and put back into the jetting water tank enabling a continuous cleaning operation. The dried debris silt can then be augured into a builders skip onsite reducing time & costs of transporting waste to a landfill site.

3 Tank and Wet Well Cleaning McAllister Brothers Ltd has been specialists in tank cleaning for over 40 years. From large pumping stations, sumps, wet wells, septic tanks to forecourt interceptors, our specialist waste teams will manage your waste requirements efficiently and professionally. On each project we provide a full Risk Assessment and Method Statement giving precise details of the plant and equipment to be utilised together with details of the qualifications of the personnel involved in the operation and the programme for carrying out the work. Our service professionals develop custom tank cleaning solutions based on your objectives, analysis of the tank and its contents, the project site, and environmental considerations. CCTV Sewer Surveys Robotic Cutters provide a unique No-Dig Solution McAllister Bros. Ltd provide a simple and cost effective solution to construction companies and developers with a unique service in pipe rehabilitation during the construction phase. The problems of intruding connections and displaced rubber rings can be overcome using the latest robotic cutters which fit easily into a manhole. They simply travel up into a section of pipe work and remove any intrusions. This will save both valuable time and money for any developer faced with this problem. This cutter can also cut through concrete and stone blockages which is suitable for domestic household and private properties. Our fleet of vehicles includes tankers, ranging in size from 2000 gallon to 5000 gallon capacity that can handle large quantities of material through powerful suction pumps. We can recycle the liquid, holding onto the heavier solids and re-introducing the liquid back into the tank if required. As a registered waste handler, we comply with all stringent waste legislation for waste disposal. Preparing and completing legal waste documentation for you is all part of our service. Septic Tank Emptying McAllister Brothers Ltd provides a professional septic tank emptying service, including soak away repair and maintenance. We conduct work for many clients including domestic, commercial and industrial. Our aim is to provide clients with fast, affordable septic tank pumping and cleaning. Our specialist engineers use the latest technology for inspection and survey. We believe that our main strength is our experience and knowledge gained from many years repairing septic tanks, emptying treatment plants and soak away systems. McAllister Brothers Ltd utilises a range of survey and inspection techniques to present a comprehensive picture of an asset s condition, points of blockage or failure. McAllister Brothers Ltd operates a variety of specialist CCTV services delivering effective surveying, inspection and diagnosis of asset condition for every kind of pipe, vessel and tank. CCTV is the most cost-effective and least disruptive method of obtaining accurate information on the condition and indeed the location of sewers and pipelines. Utilising the latest WinCan software, the CCTV van acts as a mobile office enabling our professional experts to compile fully detailed reports, drawings, videos and DVDs whilst on site. The report and DVD data can be ed to customers from the van. All of our CCTV operators are accredited by WITA and trained to MSCC Ed4 in OS19X, OS20X coding methods (recognised European Standards). The cameras can be remotely controlled from any of our customised CCTV vehicles or, where required, manually walked through the pipe to allow our CCTV teams to survey up to 600m of continuous pipeline via live video footage. McAllister Bros Ltd also offers a full Man-Entry Survey Service for large diameter pipes and culverts. Our sewer traversing team are fully trained in confined space entry, using full breathing apparatus and are fully trained in confined space rescue. We do one off emergency call outs if you are in trouble or we can do regular emptying on yearly contracts or on any time scale that suits your needs. Cesspit emptying should be done on a regular basis, we have experienced staff to empty your septic tank and cesspit.

4 From McAllister Bros Ltd The proven cured-in-place pipe lining system Where should you use UV CIPP? UV CIPP can be used in all types of conventional and industrial sewers and because of its fast and pollution free installation process, it should be considered as the first choice for: What is UV CIPP? Cured in Place Pipe relining accounts for tens of thousands of kilometres of sewer rehabilitation world wide. As a trenchless technique it avoids traffic problems, excavation and resurfacing works. It has all of the advantages of conventional CIPP lining systems but adds these additional major benefits: Urban Sewers Sewers in residential areas Sewers in high traffic areas Overnight installations Sewers in industrial and chemical installations Areas where environmental considerations are of paramount importance UV curing eliminates harmful carcino genic styrene emissions. Before Up to 40% reduction in installation times reduces noisy working. Seamless construction increases strength and wear life. A Turnkey Solution from McAllister Bros. Ltd. Our Lining Technicians have been extensively trained by Brandenburger to install the UV CIPP sewer lining system under a wide range of conditions to ensure optimum results every time. McAllister Brothers Ltd provides a full turnkey installation package for utilities companies and utilities contractors alike. After 1. Outer foil with styrene and UV protection 2. Glass fiber reinforcement (GFRP) 3. Particularly resistant protective layer 4. Inner foil with styrene blocker This includes: Initial assessment Sewer cleaning CCTV inspections and budgets Pipe preparation (removal of intrusions) Preliminary works Re-line pipe Re-open laterals

5 Lateral Rehabilitation (top-hats) It is often the case that damage to the sewer system is first evident on the joints between the main sewer line and the laterals. Cracks appear on the joints due to slight movements in the pipes relative to each other, which are caused by temperature fluctuations or heavy traffic. Ground water infiltration can then wash soil into the sewer system and voids are formed around the joints. Repairing this damage is not always straightforward. However, using our top-hat system, repairing lateral connections is no longer a problem. McAllister Bros Ltd uses 2 different methods for carrying out lateral repairs. Repaired Lateral The Epros LCR system uses a polyester impregnated corrosion resistant fibreglass insert used to re-line failing laterals and laterals that have been robotically opened after CIPP lining. It forms a leak-tight bond with the lateral to the main pipe. The Hachler EL300/600 Grout injection lateral repair unit consists of a control trailer and the top-hat robot. The robot is positioned on the lateral using the two on-board cameras. The sock is inflated into the lateral to prevent stop mortar from entering the lateral itself and blocking it. The shield is pressed against the main line wall and mortar is injected into the resulting cavities. After about 20 minutes, the mortar has hardened and the robot moves on to the next lateral. CCTV footage is obtained during this process to check that the operation has been successful. Lateral Rehabilitation (Top Hats) Diagram Manhole Rehabilitation At McAllister Brothers, we use Hachler s equipment with ERGELIT specialist mortar to rehabilitate manholes. We believe that manhole renovation using ERGELIT mortar is the urban developer s economical, high quality alternative to complete replacement of a conduit or manhole. Manhole Spraying The ERGELIT mortar is mixed with water on site. It is pumped by hose from the mixer to the point of application and sprayed on to the surface by means of a centrifuge pump. The high centrifugal force ensures excellent adhesion to the substrate, and this adhesion is enhanced by bonding agents which are included in the mortar. The spray-lining unit, is lowered into position in the manhole where it sprays out the specially-developed ERGELIT material. The quantity of material is adjusted in accordance to the nature of the respective damage. This means heavy damage and extreme water infiltration can be repaired easily. worst of the pollution. Hard deposits such as concrete etc and roots that have grown through are milled away with our robotic cutters. After that, the manhole is cleaned up using a rotary spray-head with a nominal pressure of 100 bar (400 litres of water per minute) and a maximum pressure of 700 bar. Under low flow conditions, cleaning can be carried out without the need for flow to be interrupted. Where larger amounts are involved, the flow will have to be interrupted. This is achieved by diverting the flow of wastewater through over pumping or tankering. Thanks to the short setting time of ERGELIT mortars, the flow need only be interrupted in the wastewater system while work is being carried out and up to 4 hours after the end of the relining process. No water can be allowed to flow during the spraylining procedure. Any water ingress through holes or joints must be sealed off with ERGELIT injection mortar before relining begins. Resin Patch Repairs McAllister Bros Ltd use the Epros patch repair system which has passed the WRC short term hydrostatic testing procedures and extensively used through the world. The Epros drain packer method is for the repair of pipes in the case of cracks, fractures, open and displaced joints and strong infiltration. Localised patch drain repairs smooth over displaced joints, seal cracks and holes reducing the resistance caused by such defects therefore increasing the flow of solids and liquids helping to prevent future blockages in a problem drain. The patch repair would also prevent further root ingress, water ingress or egress by sealing the pipe internally and restoring the structural stability of the pipe. This method is also successfully used worldwide to seal pipes with water infiltration or have failed air tests which can prevent sewer adoption. Main Features Full structural repair bonding to existing pipe even in wet conditions Highly resistant to chemicals and abrasion Hard surface finish gives improved flow characteristics Tapered edges give a smooth flow transition Quick-Lock Patch Repair Our new rubber-sealed stainless-steel patch repair technology What is it used for? Patch repairs are typically used for pipes that are damaged by inadequate sealings, tectronics and the strain by dynamic traffic. Damage includes cracks, holes, un-tight pipe joints and root penetration. The Quick Lock gaskets are designed to completely reconstruct a pipe s stability if any such damage occurs and is the only system on the market which is suitable for all types of pipes. Before Quick-Lock Repair How does it work? The quick lock uses mechanical bracing meaning no additional chemical products such as glues, laminates or resins are necessary. The materials used are V4A high-grade steel and EPDM rubber which have been successfully proven in the construction of pipes and sewage for decades. To place the Quick Lock gaskets you only need a camera, a small compressor and the Quick Lock packer. After Quick-Lock Repair The manhole which needs renovating is first flushed through with the usual cleansing equipment, so that it free of deposits and the

6 Sewer Network Surveys and Mapping McAllister Bros Ltd Middle East McAllister Bros Ltd has been carrying out Sewer Network Surveys since 1991 and has over 75 projects completed to date. These range from small village surveys with less than 5km and less than 50 asset points to full city sewer network surveys consisting of several hundreds of kilometres of sewers and several thousand manholes and assets. We have completed projects for most of the Water Authorities in the UK and Ireland and many private companies also. Our experienced survey teams undertake detailed structural and dimensional surveys of key sewer assets, often involving confined space entry. The data is collected and either recorded in hard copy survey card form or recorded using the latest mobile PDA devices with built in GPS. A network model of the sewer network is produced in SUS25 / STC25 Formats to be compatible with infoworks as well as drawings of the network in AutoCAD and MapInfo formats. We also carry out comprehensive Pumping Station surveys including drop tests to assess pump efficiency and operation and the mechanical and electrical details of the pumping station. Overall the Sewer Network Survey consists of Manhole Surveys, CSO and Outfall Surveys, Pumping Station and sewer ancillary survey all in accordance with the Model Contract Document. We also carry out full Topographical surveys using the latest GPS technology or using the traditional total station technique. 24 Hour Drain Cleaning McAllister Brothers is your Local Drainage Specialist in Ireland, both north and south. We offer a rapid, professional service for all your drainage problems. Based in Newry with depots across Northern Ireland, we can respond to your call quickly and efficiently. For sewer blockages we service the following areas: Sewer blockages in: Newry, Armagh, Belfast, Lisburn, Bangor, Newtownards, Portadown, Lurgan, Craigavon, Markethill, Newtownhamilton, Banbridge Tandragee, Gilford, Rathfriland, Katesbridge, Warrenpoint, Kilkeel in the North. Sewer blockages in: Dundalk, Castleblayney, Drogheda, Monaghan, Carrickmacross, Ardee, Dunleer in the South IPPC Licencing McAllister Brothers Ltd utilises a range of survey and inspection techniques to present a comprehensive picture of an asset s condition, points of blockage or failure. Every year we complete a number of surveys for IPPC licencing purposes in order to fulfill the requirement for an inspection and maintenance programme for all subsurface structures. Abnormalities found in our surveys can be quickly fixed using on of our no-dig repair procedures. McAllister Bros Ltd have recently opened an office in the Middle East providing drainage maintenance and rehabilitation requirements in both the commercial and industrial sectors. From our base in Muscat, Oman we have already completed several sewer rehabilitation projects in Bahrain and Oman and are currently working on the Muscat Wastewater Project carrying out sewer repairs using trenchless technology, sewer cleaning using high pressure jetting and CCTV pipeline surveys. We have invested heavily over the past 3 years on a range of bespoke equipment and invested in leading edge technology to keep with the ever evolving needs of the market. This has allowed us the enviable reputation as one of the leading drainage contractors in the UK, Ireland and now The Middle East. McAllister brothers provide a 24 hour blockage service throughout Northern Ireland so one of our crews is already in your area. All our crews are fully trained with the latest heath and safety training and equipment. We are an innovative company and the largest sewage contractor in Ireland, providing a comprehensive range of sewer services in Ireland.

7 We are constantly updating our plant and technology in line with recent and future developments. At McAllister Bros Ltd, we provide clients and main contractors with a complete trenchless sewer renovation solution giving you one point of contact from scheme design to commissioning and rehabilitation works. Our Range of Services include: CCTV Pipeline Investigations Sewer Cleaning Services Sewer Tankering Services & Liquid Waste Management CIPP Lining Pipeline Rehabilitation Robotic Cutting Services (Lateral Cutting/Obstruction Removal) Lateral Rehabilitation (Top-Hats) Manhole Rehabilitation & Lining Quick-Lock Patch Repair Head Office: 91 Drumalane Road, Newry, Co Down, N.Ireland, BT35 8QJ Tel: +44 (0) Fax: +44 (0) Middle East Division Sultanate of Oman: Villa 1931, Way 9307, Al Hail North Plot, 37/15 Oman Office: Oman Mob: Republic of Ireland Dublin Office: South West Office: 4 Park Business Centre, Farranfore, Co.Kerry Tel/Fax: Mob: [email protected] Web: