nuova tubital Società Cooperativa per Azioni Design - Manufacturing - Mechanical Component - Oil Refinery Chemical Gas - Petrochemical Plants

Transcription

1 Design - Manufacturing - Mechanical Component - Oil Refinery Chemical Gas - Petrochemical Plants ISO ASME CERT. MARK DESIGNATOR ASME CERT. MARK DESIGNATOR ASME CERT. MARK DESIGNATOR C.F. e V.A.T.: T

2 Name of Company: Nuova Tubital Soc.coop.p.A. Phone Number : Via delle Querce, 45 Fax Number : MARGHERA (VE) mail@nuovatubital.it ITALY Company Location: Location of NuovaTUBITAL very closed to Marghera s Port, makes transportation and shipment of heavy & large equipment very easy. Manufacturing Program : NuovaTUBITAL designs, engineers and manufactures a wide range of equipment for oil, gas, chemicals, high vacuum, cryogenics, power generation industry. Our fabrication experience covers standard and low temperature Carbon Steels, Stainless Steels, Clad Steels, Nickels, Inconels, Monels, Hastelloys, Aluminium

3 Design and Engineering Mechanical calculations in accordance to all available codes from ASME to VSR/VSG (Italy), PD-5500 (U.K.), AD-2000 (Germany), CODAP (France), EN (European Standard), GB150 (China), Indian Boiler Regulation, TEMA, STOOMWEZEN (Netherlands), API 650, API 620. Local stress Analysis on Nozzles under external loads ( WRC107, WRC297) Fatigue analysis on heat exchanger and pressure vessels under thermal and mechanical cyclic loads. 2D & 3D FEA ( Finite Element Analysis ) 2D & 3D CFD ( Computational Fluid Dynamics) Thermal and mechanical calculation of heat exchanger (HTRI) Finite Element Calculation Samples Software for Mechanical Calculation of pressure vessels and heat exchanger

4 Facilities and Factory Equipments Automatic flame and plasma cutting machine Heat Treatment furnace Cranes : 40 Tons max Each Bending Machine : up to 180mm x 3000 Vertical Turning lathe machines (4500mm diameter x 3500mm )

5 Main Features: hours per year production capacity 20 qualified welders and operators 7000 sqm of shops-pace out of a total surface of sqm 400 tons for the heaviest equipment manufactured 7000 mm for the largest equipment manufactured 50 average number of employees Facilities: Heat Treatment furnace Sandblasting and painting area Clean area for stainless steel equipments Main Equipments: Cold rolling machines (70x3500mm); (180x3000) Vertical Turning lathe machines ( 4500mm diameter x 3500mm ) Automatic flame and plasma cutting machine ( 300 thk. Max ) Manual and automatic welding machines : GTAW, SMAW, SAW, GMAW, FCAW, ESW Tubes to tubesheet automatic welding machines Tube expanding machines ALSTOM POWER AGIP AIR LIQUIDE ALFA LAVAL PACKINOX API BCC BORSIG CHINA PETROC. ENG ENICHEM ESSO GROUP FERTINITRO FFC FOSTER WHEELER HALDOR TOPSOE KOCH KVAERNER GROUP JACOBS JORDAN PERTOLEUM LINDE LURGI NUOVOPIGNONE PPTA PROSERNAT SAIPEM SA SNAMPROGETTI SOLVAY STATOIL TECHNIP TECNIMONT UOP GROUP Major Customers

6 CAPABILITIES (facilities, equipments, ) AND SUBCONTRACTED WORK A. Facilities Updated on: April 2014 Size Information Total Area under roof 6500 m 2 Fabrication area 6000 m 2 Storage area 500 m 2 Climate controlled area YES NO Fabrication area n.a. Storage area 16 m 2 Total usable area outside m 2 Fabrication area 500 m 2 Storage area m 2 Work performed outdoors Largest door size material can move through Production area information Pickling and passivation 8.5 x 8.5 m Largest equipment size transportable by road L x O.D.[m] Weight [ton]: 50 x 3 m 500 ton 15 x 7 m 500 ton Number of Production Bays Bay Number Length x width Number of Cranes 113 x 30 m 65 x 33 m Crane size Type of Crane Height under hook 40 ton/each 10+5 ton/each Bridge crane Bridge crane 18 m 10 m Separate Bay for Non-carbon steel work Testing facility information YES NO Part of bay 1 or bay 2, according to production needs Radiography viewing room at the fabrication shop YES NO Protected bunker for radiography YES NO Bend testing for welder qualification YES NO Tensile and charpy testing for weld procedure qualification YES NO Painting facility information Capability to blast and paint at shop location YES NO Blast Area: Indoors Dimensions 6 x 7 x 16 m Outdoors Dimensions Painting Area: Indoors Dimensions 6 x 7 x 16 m Outdoors Dimensions 6 x 7 x 15 m under extensible roof max 50 m (ind+outd) 6 x 7 x 15 m under extensible roof max 50 m (ind+outd)

7 B. Type of Work Type of work typically performed Design Fabricate Comments Pressure Vessels Drums Towers Heat Exchangers Shell & Tube Hairpin Thermal n.a. By sub-supplier Skids (also what applies below) Modules (also what applies below) Pipe Spools Pipe Bending Structures Platforms, ladders, handrails Electrical Cable tray Conduit Heat tracing Instrumentation: Control Panels: Refractory: By sub-supplier By sub-supplier By sub-supplier n.a. n.a. n.a. n.a. n.a. n.a. By sub-supplier C. Materials Carbon steel Clad steel High Nickel Titanium Low temp carbon Austenitic stainless Hastelloy US standard gauge sheet Chrome- moly Duplex stainless Aluminum Perforated sheets Other Copper alloy and inconel weld overlays

8 D. Equipment Metal Processing Equipment List any limitations Cutting - Plate Cutting- Pipe Cutting- Sheet metal Automatic flame and plasma cutting machine Automatic flame and plasma cutting machine Automatic flame and plasma 300 mm max (Flame cutting) C.S.: 300 mm max S.S.: 80 mm max Punching- Sheet metal Press Max. 100 bar Forming - Sheet metal Bending- Pipe Beveling Drilling By sub-supplier By sub-supplier Automatic flame and plasma cutting machine By sub-supplier Machining Vertical lathe Max dia x height [m] 4.5 x 3.5 m Head Forming Maximum diameter & thickness Cold condition: by sub-supplier Hot condition: by sub-supplier Shell Rolling Maximum thickness and width Cold condition: 180 mm x 3000 mm 70 mm x 3500 mm Hot condition: 180 mm x 3000 mm Welding Equipment GTAW Process Quantity Max. capacity Process Quantity Max. capacity 20 7 GTAW pulsed 500 A 400 A SMAW A SAW- boom type GMAW- pulse A 5 column 2 orbital 1000 A FCAW A SAW- propelled 1 tractor 1000 A GMAW- spray A Other Heat Treating Furnace Permanent facility or temporary: Permanent Fired by gas or electric: gas Automatic Control or Manual: automatic Size and weight limits: 7 x 7 x 18 m Maximum Temperature: 1000 C Method of Loading: wagon In use since: 2001

9 Products Heat Exchangers: Carbon steel, Stainless Steel, Carbon steel claded Heat exchanger Special Types: Rod Baffles Medium pressure H.E. for fertilizer plats PTA plants heat exchanger H.E. for offshore equipment Gas-Gas heat exchangers

10 TLX Exchangers: Carbon steel, Low alloy steel TLX exchanger Platforming reactor and Regeneration Towers: Low alloy steel Platforming reactor Material : SA 387 gr.11 cl.2 Weight : 201,6 ton Customer: Nuovo PIGNONE Regeneration Tower Material : ASME SB 409 UNS Weight : 7.5 ton Customer: Nuovo PIGNONE

11 Columns: Carbon, Low Alloy steel and stainless steel Columns Largest equipment manufactured: Length mm Diameter 2532 mm Weight 54.5 ton

12 Drums & Storage vessels: Wide rage of drums and vessels made by Carbon, Low Alloy steel and stainless steel material. Scrubbers Reactors Special reactors manufactured in Aluminium material Max. thickness 50mm Basket ammonia converter internals for reactor Material: SA240 g Inconel 600

13 Certifications ASME symbol U - Certificate of authorization Scope manufacture of pressure vessels ASME symbol U2 - Certificate of authorization Scope manufacture of pressure vessels ASME symbol S - Certificate of authorization Scope manufacture of steam boilers The National Board - Certificate of authorization Scope manufacture of steam boilers, pressure vessels and other pressure retaining items TUV certificate Scope manufacture according to AD2000 HP 0 UNI EN ISO 9001: Quality management system Scope manufacture of pressure vessels and heat exchangers UNI EN ISO Environmental management system Applied manufacturing of pressure vessels and heat exchangers OHS : Health and Safety management system Applied manufacturing of pressure vessels and heat exchangers SQL - P.R.C. of China Authority Scope manufacture of stationary pressure vessels MKE - Certificate of Manufacture Registration of Cylinder Scope manufacture of Refrigerator and Specific Equipment

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17 A BRIEF INTRODUCTION The Company is located very close to Venice Port. Started its activity in 1954 and was re-organised in 1983.The company is specialized in: 1.- design and manufacture of Heavy - Duty equipments for Oil Refinery - Petrochemical Plants - Power Stations (Reactors, Pressure Vessels, Gas column,heat exchangers, Gas recuperators,compressor nozzles, Methyl acetate column,skid x CO 2 removals \ Storage tanks for Oil & Power industry etc. ). Chemical plants and Marine Construction (Shipping hulls and metal parts.) Food processing and water-industry. Equipment for desalination plant. After detailed client specs. NT associate engineers develop calculation's and drawings. 2.- Production area is very consistent and divided as follows Covered area of 7000 square-meter. Total area sqm. \ G.Furnace ( 7x7 x 18 )m. for heat treatments up to 1000 deg.c plus sandblasting and Painting Equipment ( 7x7 x 16 )m. The company is employing around 40 specialist all together. Many of them are company share-holder and selfemployed. Company turn-over many million usd. - have an expansion plan, but never do more unless have the means to control-it (this means that our specialist - ach one - has a special training and knowledge, completed with many years of experience.) The company use latest hi-tech computer technology and keep its many year experience in designing and improving system and equipments. 3.- Code and Rules used for Designing and Construction are : ISPESL (Raccolte VSR, VSG, M, S) / ASME SECT.VIII DIV.1 / ASME SECT.VIII DIV.2 / ASME SECT.1 / TEMA / Uniform Bldg.Code / AD 2000 Merkblatter - PED ( DIR.97/23/CE ) Our Office provide last updated edition of a.m. codes, and to apply them, we do use computer calculation softwares, verified and updated to last current editions. Quality Certificate are \ ISO 9001 \ ISO / OHSAS ASME U - U2 & S STAMP TUV HP0 Manufacture licence to export to the People Republic of China, Approval to export in Poland, U.K. and many other Countries (Khazakstan - Tengizchevroil, etc.. ) Our main Clients are major Oil \ petrochemical world known companies - Major Clients: SAIPEM - ENI UOP Belgium BORSIG - ALFA LAVAL PACKINOX - LINDE Germany - UOP LLC (USA) - JORDAN PETROLEUM - KOC ( Kuwait Oil Co. ). * * * * HOW TO CONTACT US: Factories: NUOVATUBITAL Soc.Coop p.a. Via delle Querce, Marghera ( Venezia ) - TALY Tl Fx mail@nuovatubital.it Web

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23 Job 886 Year 1991 Scrubber I.D mm; Thickness from 6 to 12 mm Material (Materiale): Stainless Steel Code (Codice) : ASME VIII Div. 1

24 Job 1205 Year 1994 Gas recuperator (Tube to Tubesheet GTAW Automatic) Ø 3200 mm; Thickness; 25 mm Material (Materiale): A 387 Gr.11 Cl2 A 204 Gr. B Code (Codice) : ASME VIII Div. 1 + ISPESL

25 Job 1500 Year 1998 Basket ammonia converter internals for reactor I.D mm; Thickness From 30 to 60 mm Material (Materiale) : ASTM A240 Tp. 321 Inconel 600 Code (Codice) : ASME VIII Div. 1

26 Job 1594 Year 1999 Aluminum Reactors (Reattori in alluminio) I.D mm; Length; 9200 mm Material (Materiale): Alloy 3003 / 5052 Code (Codice) : VSR + AD MERKBLATTER

27 Job 1604 Year 1998 N 2 Skid for CO2 removal plant Code (Codice) : ASME VIII Div. 1 + ISPESL

28 Job 1811 Year 2002 N 1 Multichamber Reactor (Reattore Multicamera) I.D. From 1300 to 2600 mm; Lg mm; Thickness from 34 to 55 mm Material (Materiale) : ASME SA 387 Gr.11 Cl.1 Weight (Peso): Kg Code (Codice) : ASME U STAMP-ASME VIII Div. 1 Ed Add. 00

29 Job 1825 Year 2003 N 1 Column (Colonna Stabilizzatrice) I.D. From 2000 to 3000 mm; Lg mm; Thickness from 12 to18 mm Material (Materiale) : ASTM A516 Gr.70 (H.I.C. Test) Weight (Peso): Kg Code (Codice) : ISPESL VSR PED/CE (DIR. 97/23/CE)

30 Job 1846 Year 2002 Cover for Cruiser Ship (Coperture per navi) Width 6650 mm; Lg mm ; Thickness from 5 to 20 mm Material (Materiale) : ALUMINIUM LEGA 5083 Weight (Peso) : Kg LLOYD S REGISTER INSPECTION

31 Job 1867/1 Year 2003 N 4 DEGASSING DRUM (Serbatoio di degasazione) I.D mm; Lg mm; Thickness from 47 to 66 mm Material (Materiale) : Diross 500 S (made by Dillinger) Weight (Peso): Kg Code (Codice) : AD 2000 Merkblatter - PED (DIR. 97/23/CE)

32 Job 1890/1 Year 2003 FRACTIONATOR (UNITA THERMAL CRACKING) I.D mm; Lg mm; Thickness from 25 To 14 mm Material (Materiale) : P275 NH Weight (Peso): Kg Code (Codice) : ISPESL VSR REV.95 / ED.99 + PED

33 Job 1890/1 Year 2003 FRACTIONATOR (UNITA THERMAL CRACKING) I.D mm; Lg mm; Thickness from 25 To 14 mm Material (Materiale) : P275 NH Weight (Peso): Kg Code (Codice) : ISPESL VSR REV.95 / ED.99 + PED

34 Job 1867/4 Year 2003 N 4 FEED GAS DRIER (Serbatoio di degasazione) I.D mm; Lg mm; Thickness from 85+3 mm Material (Materiale) : P460NL2-NH Cladded X2CrNi Weight (Peso): Kg Code (Codice) : AD 2000 Merkblatter - PED (DIR. 97/23/CE) Customer: Linde for Statoil

35 Job 1894/1 Year 2003 N 2 Exchanger (Scambiatore) I.D. From 1050 mm; Lg mm; Thickness: 22+3 mm Material (Materiale) : Channell + Shell A 182 Gr. 11 Cl. 2 + A 240 Tp. 321 Tubesheet A 182 Gr. 11 Cl. 2 + AISI 347 Tube Bundle A 213 Tp 321 øe 25.4 mm Weight (Peso): Kg Tube Bundle Kg. Code (Codice) : ISPESL VSR PED/CE (DIR. 97/23/CE) Customer : Techint x Agip - Taranto

36 Job 1894/7 Year 2003 Exchanger (Scambiatore) I.D mm; Lg mm; Thickness from 13 mm Material (Materiale) : Channel + shell P275 NH Tubesheet A 266 Gr.2 Tube bundle A 210 Gr.A1 Øe mm Weight (Peso): Kg Tube bundle 8500 Kg Code (Codice) : PED (DIR. 97/23/CE) Racc. VSR Rev Ed 1999 Tema R

37 Job 1907 Year 2003 N 4 Storage vessel (Serbatoio stoccaggio GPL) I.D mm; Thickness From 12.5 to 21 mm Materiale (Material) : P 355 NL2 Code (Codice) : ISPESL VSR Rev. 95 / Ed PED ( Dir. 97/23/CE )

38 Job 1921 Year 2004 N 1 Polymerization Reactor I.D mm; Lg mm Thickness shell; 45 mm Material (Materiale) : ASTM B 209 ALLOY 3003 shell / 5052 jacket Weight (Peso): Kg Code (Codice) : ISPESL - VSR ASME VIII Div. I

39 Job 1924 Year 2004 N 1 Head overlay (Placcatura fondo) I.D mm; Thickness mm Material (Materiale): ASTM A516 Gr L (overlay) Code (Codice) : ASME VIII Div ED ADD. 2003

40 Job 1924 Year 2004 N 1 Urea Hydrolizer I.D mm; Thickness mm Material (Materiale) : ASTM A516 Gr L (overlay) Code (Codice) : ASME VIII Div ED ADD. 2003

41 Job 1925 Year 2004 N 1 Column (Colonna di Preflash) I.D. From 1794 to 4500 mm; Lg mm; Thickness from 10 to 20 mm and 10+3 mm clad plate Material (Materiale) : ASTM A516 Gr.60 and A516 Gr.60 + A L Weight (Peso): Kg Code (Codice) : ISPESL VSR PED/CE (DIR. 97/23/CE) Customer : ENI Raffineria di Marghera -VE-

42 Job 1929/4 Year 2004 N 1 Systeme and Vaporization I.D mm; Lg x 4614 mm; Thickness shell; 5 mm Fluid type: Cryogenic Liquide Design temperature: -196 / +120 C Material (Materiale) : ASTM A L Weight (Peso): 3550 Kg Code (Codice) : ASME VIII Div. I Test. PED/CE (DIR. 97/23/CE)

43 Job 2021/1 Year 2008 N 1 FRACTIONATOR COLUMN I.D & 3100 mm; Thickness 11+3 mm Weight : 65 t Total Lenght: mm Material : P275 NL2 + Clad X2 Cr Ni Code : EN PED / ATEX

44 Job 2041 Year 2008 N 3 INTERSTAGE COOLERS I.D mm; Thickness 60 & 70 mm Weight : 83 t Total Lenght: mm Material : SA 516 Gr. 70 Code : ASME VIII Div. 1 Ed Add. 2005

45 Job 2053 Year 2008 VACUUM PRECONCENTRATOR/SEPARATOR Materiale (Material) : ASME SA 240 Gr 316L Code (Codice) : ASME VIII Div. 1 ED ADD. 2006

46 Job 2055 Year 2008 GLYCOL SEPARATOR I.D mm; Thickness mm Weight : 213 t Material : ASME SA 537 Cl.1 (+ weld overlay INCONEL 625) Code : ASME VIII Div. 1 ED ADD. 2006

47 Job 2070 Year 2009 MAIN COLUMN I.D mm; Thickness mm (bottom section ) Total Weight : 311 t Total Lenght : mm Material : ASME SA 387 Gr. 12 Cl 2 + cladding Type 410S Code : ASME VIII Div. 1 ED ADD. 2006

48 Job 2079 Year 2009 STEAM DRUM I.D mm; Thickness 97 mm Weight : 163 t Total Lenght: mm Material : 15 NiCuMoNb Code : PED 97/23/CE AD2000

49 Job 2082/5 Year 2009 HORIZONTAL COLD SEPARATOR I.D mm; Thickness 48 mm Weight : 68 t Total Lenght : mm Material : ASME SA 516 Gr 60 (HIC) Code : ASME VIII Div. 1 ED ADD. 2006

50 Job 2153 Year 2010 N 3 FEED GAS EXPANDER INLET KO DRUM I.D mm; Thickness 109 mm Weight : 75 t Total Lenght: mm Material : SA 537 Cl. 2 Code : ASME VIII Div. 1 Ed Add. 2008

51 Job 2155 Year 2010 N 1 AMMONIA CONVERTER I.D mm; Thickness 192 mm Weight : 350 t Total Lenght: mm Material : SA 336 F11 Cl. 3 & SA 387 Gr.22 Cl. 2 Code : ASME VIII Div. 2 Ed Add PED 97/23/CE

52 Job 2158 Year 2010 N 1 PRESSURE VESSEL I.D mm; Thickness 25 & 40 mm Weight : 141 t Total Lenght: mm Material : SA 387 Gr.11 Cl.2 + Internal Bundle in 321 Code : ASME VIII Div. 1 Ed Add. 09

53 Job 2241 Year 2012 N 1 STEAM DRUM I.D mm; Thickness 96 mm (shell) & 55 mm (heads A.F.) Net Weight (empty): 120 t Total Length: mm Material : 15NiCuMoNb5-6-4 Code : AD-2000

54 Job 2243/1 Year 2012 / 2013 N 14 PSA ADSORBERS I.D mm; Thickness 37 mm (shell) & 53 mm (heads A.F.) Net Weight (empty): 41 t Total Length: mm Material : SA 516 Gr. 70 certif. EN Code : ASME VIII Div. 1 Ed Add. 11 (U-Stamped) + PED (CE marked)

55 Job 2243/1 Year 2012 / 2013 N 14 PSA ADSORBERS I.D mm; Thickness 37 mm (shell) & 53 mm (heads A.F.) Net Weight (empty): 41 t Total Length: mm Material : SA 516 Gr. 70 certif. EN Code : ASME VIII Div. 1 Ed Add. 11 (U-Stamped) + PED (CE marked)

56 Job 2244/2 Year 2013 N 1 TAIL GAS DRUM I.D mm; Thickness 13 mm (shell) & 13 mm (heads A.F.) Net Weight (empty): 47 t Total Length: mm Material : SA 516 Gr. 70 certif. EN Code : ASME VIII Div. 1 Ed Add. 11 (U-Stamped) + PED (CE marked)

57 Job 2253 Year 2013 N 2 REACTORS I.D. 3400mm; Thickness 15 mm (shell) & 12 mm (heads A.F.) Net Weight (empty): 31 t Total Length: 9830 mm Material : SA 240 Ty304L-304H+ SA 240 Ty316H Code : ASME VII Div.1

58 Job 2259 Year 2013 N 1 REFORMER HEAT EXCHANGER I.D mm; Thickness 35 mm (shell) & 20 mm (heads A.F.) Net Weight (empty): 35 t Total Length: mm Material : SA 387 Gr.11 cl.2 + SA 516 Gr. 70 certif. EN Code : ASME VIII Div. 1 Ed Add. 11 ( Russian Technical Passport )

59 Job 2260 Year 2013 N 1 FEED VAPORIZED I.D mm; Thickness 29 mm (shell) & 21 mm (heads A.F.) Net Weight (empty): 200 t Total Length: mm Material : SA 516 Gr. 70 certif. EN Code : ASME VIII Div. 1 Ed Add. 11

60 Job 2200 Year 2012 N 4 POLYMERIZATION REACTORS (reattori per polimerizzazione) I.D mm; Thickness 35 / 50 / 50 mm (shell & heads ); 30 / 35 mm (jacket) Net Weight (empty): 27 t Total Length: 8980 mm Material : Aluminum EN AW 3003 EN shell Aluminum EN AW 5052 EN jacket Code : AD Merkblatt 2000