300 EXC EU 2007 SPARE PARTS MANUAL: CHASSIS ENGLISH ART.NO.: 3CF7403G0EN
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1 SPARE PARTS MANUAL: CHASSIS ART.NO.: 3CF7403G0EN ENGLISH
2
3 INDEX FRONT FORK WP HANDLEBAR, CONTROLS SIDE STAND FRAME, SUB FRAME 4x 5x 6x 7x SWINGARM MONOSHOCK WP EXHAUST SYSTEM EXHAUST SILENCER 9x 10x 11x 12x AIR FILTER BOX TANK, SEAT, COVER MASK, FENDERS DECAL 13x 14x 15x 16x 1
4 INDEX FRONT WHEEL REAR WHEEL WIRING HARNESS BRAKE CALIPER REAR 17x 18x 19x 20x REAR BRAKE CONTROL HAND BRAKE CYLINDER BRAKE CALIPER FRONT LIGHTING SYSTEM 21x 22x 23x 24x SPEEDOMETER ACCESSORIES SECONDÄRY AIR SYSTEM 25x 26x 27x x 2
5 INDEX x x x x x x x x All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations, descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM-SPORTMOTORCYCLE AG, Mattighofen only. 3 x
6 FRONT FORK WP 1* 14187C04 FORK LEG WP D48MA250/300EXC HH COLLAR SCREW M 8X25 WS= HH COLLAR SCREW M 8X30 WS= HH COLLAR SCREW M 8X35 WS= AH SCREW DIN6912-M10X25,10.9,L EJOT PT SCREW K60X20 WS= BOT.TRIP.CL.CPL. X=20MM/D=60MM FORK TUBE L=244 ' TOP TRIPLE CLAMP X=20MM/D=54MM STEER.HEAD SCREW M20X1,5 WS= HANDLEBAR CLAMP D=28MM HANDLEBAR SUPPORT 28MM SC' TAPERED ROLLER BEARING CPL O-RING SUPPORT W. SEALING LIP STEARING HEAD GASKET TOP CLAMP F.SPEED.CABLE ORANGE STEERING HEAD COVER SPECIAL SCREW M6X12,5 WS= FORK PROT. L/S +R/S ORG / C * NEW PART X AS REQUIRED 4
7 HANDLEBAR, CONTROLS 1* HANDLEBAR NEKEN D=28MM EXC HANDLEBAR PAD 05 x WIRING HOLDER 12MM H.LIGHT SWITCH CEV 2/4TAKT ' HEXAGON NUT DIN0934-M ADAPTER FOR FLASHER SWITCH ' THR.TWIST CRIP CPL. W.O.CA TWIST GRIP COVER RENTHAL PROTECTION COVER ' THROTTLE C DOM./KEIH CYL.HEAD SCREW DIN0084-M 4X22A FIXED GRIP RENTHAL CABLE TIE 200/3,6MM BLACK SPACER BUSHING 6X10X FLAT HEAD SCREW DIN7985-M 4X FLASHER SWITCH CEV ' MASTER CYLINDER CPL CLUTCH LEVER CPL. BREMBO REP. KIT PISTON COVER HYD. CLUTCH CPL VALVE BOLT KPL BRAKE FLUID DOT PROTECTION CAP LEVER SCREW CPL PUSH ROAD CPL CLAMP FOR MIRROW '94 x REAR MIRROR L/S x REAR MIRROR R/S x CLAMP CPL. 06 x CLUTCH PIPE / C * NEW PART X AS REQUIRED 5
8 SIDE STAND BUSHING WITH SCREW EXC EU SIDE STAND L=377MM ' BOLT SIDE ST.SPRING M5 EGS' SIDE STAND BRACKET CPL BRACKET FOR SPRING EGS ' RUBBER L=145MM SIDESTAND SPRING EXC' STAND SPRING SHORT SELF LOCKING NUT M / C * NEW PART X AS REQUIRED 6
9 FRAME, SUB FRAME FRAME 250/300 EU/AUS "CC06" SUB FRAME CPL. 2-T. EXC REINFORCING BRACKET STEERING HEAD LOCK CPL. ZADI ADH. FOIL TRANSP. 80X80 MM SPECIAL SCREW M8X26 WS= HEXAGON NUT DIN0934-M ENGINE BRAC.SCR. M10X105 WS= SPROCKET SCREW-AH M8X20 WS= SPROCKET SCREW-AH M8X26 WS= COLLAR SCREW M8X42 WS= PLUG 37MM SELF LOCKING NUT M SELF LOCKING NUT M10 CU WS= HH COLLAR SCREW M 8X35 WS= PLASTIC CAP x FOOT PED L/S SILVER GROOVED BALL BEAR RS C HH COLLAR SCREW M 8X30 WS= FOOT PED R/S SILVER BOLT FOR FOOT PED FOOTREST SPRING L/S & R/S WASHER DIN0125-A10, PIN DIN0094-3,2X25 STEEL 2 45* FOOTREST L.+R. CPL ANGEL PIECE ' PVC-HOSE 7X10 PER METER x FRAME PROTECTION SET BLIND PLUG-IN NUT M5 WN 22A BUSHING F. SPROCKET COVER RAC HH COLLAR SCREW M 5X25 WS= BUSH F. FRAME PROTECTION HH COLLAR SCREW M 6X40 WS= CHAIN SLIDING PIECE BELOW ' BUSHING 8,2X10X BUSHING 8.2 X 12 X / C * NEW PART X AS REQUIRED 7
10 FRAME, SUB FRAME CHAIN ROLL D=30MM / C * NEW PART X AS REQUIRED 8
11 SWINGARM SWINGARM CPL CHAIN GUARD BUCKET HH COLLAR SCREW M 6X10 WS= RETAIN.CLAMP FOR BRAKE HOSE' SPECIAL SCREW M 5,0X10 x BUCKET F. SHAFT SEAL RING SHAFT SEAL RING 25X32X BUSHING SLEEVE F. SWING ARM NEEDLE BEARING HK STOP DISK 22,2X31,7X CHAIN GUIDE REAR ' RETAINING PLATE CPL HH COLLAR SCREW M 6X16 WS= HH COLLAR SCREW M 6X50 WS= PIVOT BEARING+BUSHES PDS ' TOOL BEARING MOUNTING PDS CHAIN GUARD SMALL EXC CHAIN GUARD LARGE EGS HOLLOW RIVET TWO PARTS SELF LOCK. NUT DIN0985-M WASHER DIN9021-A 6,4 1 25* SWINGARM BOLT M16X1, SELF LOCK.NUT M16X1,5 WS= CLOSING COVER ROUND * CHAIN GUARD CPL. 05 x 69* CHAIN GUIDE REAR CPL. x / C * NEW PART X AS REQUIRED 9
12 MONOSHOCK WP S HH COLLAR M12X55 WS= * 12187C04 MONOSHOCK WP PDS 250/300EXC / C * NEW PART X AS REQUIRED 10
13 EXHAUST SYSTEM EXHAUST PIPE EXC EU+AUS WITHOUT KAT EXHAUST PIPE "KTM 548 K" 06 1 WITH KAT O-RING 44,00X3,00 VITON PLUG-IN CAT SWINGELEMENT FOR EXHAUST PIPE TEN.SPRING L=62MM EY.MOVEABLE SILICON SLEEVE D=25/27MM RANGE CHANGE METAL NUT M SNAP-NUT HOLDER M6 KP HH COLLAR SCREW M 6X10 WS= HH COLLAR SCREW M 6X15 WS= / C * NEW PART X AS REQUIRED 11
14 EXHAUST SILENCER EXH. SILENCER CPL. EXC HH COLLAR SCREW M 6X30 WS= BUSHING 7,5X12X28X7,8 ' EXHAUST BRACKET RUBBER BLACK RANGE CHANGE METAL NUT M SPRING WASHER DIN0137-B SILENCER ENDCAP 2-STROKE SILCENCER RUBBER 2-STROKE SILENCER CONNECTING-CAP SILENCER DISC SILENCER SCREW 2-STROKE RING 55,00X2,00 NBR STUFFING YARN-SET 450 GRAM / C * NEW PART X AS REQUIRED 12
15 AIR FILTER BOX FILTER WALL FILTER BOX COVER REAR PART FILTER BOX QUICK RELEASE-NIPPLE BLIND RIVET 3,3X9,7 GROOVED QUICK RELEASE-SPRING HANGER FENDER FOR FILTER BOX ' THROTTLE CAP EGS CPL.98 x AIR FILTER RACING FILTER CARRIER 2-STROKE FILTER SUPPORT CPL.2-STROKE' FILTER SUPPORT BUSH ' FASTEN. DEVICE FILTER SUPPORT CARBU.CONNECT.BOOT ' HOSE CLAMP 50-70MM EJOT PT SCREW K60X20 WS= SPECIAL SCREW M 5,0X BUCKET / C * NEW PART X AS REQUIRED 13
16 TANK, SEAT, COVER GAS COCK ON/OFF/RES O-RING 11X2 VITON PVC-HOSE 6X9 MM PER METER x FILLER CAP CPL. WITH VALVE GASKET FOR FILLER CAP HIGH SCREW SEAT FASTENING D=6X23/ FUEL TANK CPL. 9L TANK ROLLER 12X26X12 ' FUEL PREFORMED HOSE SX CLAMP YDNAC MM EJOT PT SCREW K60X20 WS= ANGLE PIECE 90 DEGREE M10X SEAT BLACK WITHOUT KTM-LOGO SEAT COV.BLACK WITHOUT LOGO SPOILER L/S ORANGE SPOILER R/S ORANGE BUSH FOR SPOILER 6X11X16X5 MM HH COLLAR SCREW M 6X20 WS= HH COLLAR SCREW M 6X12 WS=8 3 80* ORIGINAL EQUIPMENT TOOL KIT / C * NEW PART X AS REQUIRED 14
17 MASK, FENDERS NUMBER PLATE CPL. ORANGE HEAD LIGHT MASK ORANGE BRAKE HOSE GUIDE BLACK EJOT PT SCREW K60X20 ALU WS= HH COLLAR SCREW M 6X15 WS= MASK RUBBER UFO WP ' FENDER FRONT WIDE ORANGE SPACER BUSHING HH COLLAR SCREW M 6X20 WS= FENDER BRACE BLACK ' SCREW FEND.BRACE M8X9 WS= NUT FENDER BRACE M8 WS= REAR PART EXC ORANGE COLLAR NUT M12X1/WS17 H=5MM BUSHING FOR SEAT FASTENING HH COLLAR SCREW M 6X25 WS= BUSH FOR SPOILER 6X11X16X5 MM HH COLLAR SCREW M 6X16 WS= NUMBER PLATE CARRIER SHORT NUMBER PLATE CARRIER LONG BUSH FOR FENDER 6X11X20X5 MM EJOT PT SCREW K60X20 WS= REFLECTOR RED LC4 ' OVAL HEAD SCREW DIN0966-M 5X WASHER 6MM BRACKET FOR REFLECTOR WASHER DIN0125-A 5, SELF LOCKING NUT DIN0985-M / C * NEW PART X AS REQUIRED 15
18 DECAL 1* SPOILER DECAL * DISCAPLEME. STICKER 300 EXC / C * NEW PART X AS REQUIRED 16
19 FRONT WHEEL 1* FRONTWHEEL CPL.1,6X21 EXCEL FRONT HUB CPL. SX SILVER BEA.SPACERTUBE 35X2 L=79, GR.BALL BEAR.6906 DDU2CG23S6NM SHAFT SEAL RING 35X47X7 TC SPACER BUSHING F. FR. WHEEL SPOKE M4,5X228-15G 21" DDE SPOKE NIPPLE M4,5X0,75 8X * FRONT RIM 1,6X21" EXCEL AL RIM BAND 21" 1 15* FRONT WHEEL REP. KIT x RIM LOCK VM1 (1,60") NUT FOR WHEEL HOLDER ' * BRAKE DISC FRONT SPECIAL SCREW M6X13 WS= * WHEEL SPIN.FR. D=26 M24x1, SPINDLE SCREW M24X1,5 WS= PLUG BUSHING WS= PLUG FOR RIM x AUXILIARY SCREW FRONT / C * NEW PART X AS REQUIRED 17
20 REAR WHEEL 1* R. WHEEL CPL.2,15X18" EXCEL REAR WHEEL HUB CPL. SX, EXC BUSHING SPACER TUBE 121,5MM GR.BALL BEAR.6005 DDU2CG23S6NM CIRCLIP DIN X1, SHAFT SEAL RING 32X47X7 BSL BUSHING FOR HUB SPOKE M5X195-10G 18" DDE SPOKE NIPPLE M5-TA (8X21MM) 36 10* REAR RIM 2,15X18" EXCEL AL7 1 11* BRAKE DISC REAR SPECIAL SCREW M6X13 WS= RIM BAND 18" AND 19" 1 15* REAR WHEEL REP. KIT x REAR SPROCKET 38-T x REAR SPROCKET 42-T x REAR SPROCKET 40-T x REAR SPROCKET 45-T x REAR SPROCKET 48-T x REAR SPROCKET 49-T x REAR SPROCKET 50-T x REAR SPROCKET 51-T x REAR SPROCKET 52-T x SPROCKET SCREW-AH M8X26 WS= SELF LOCKING NUT M CHAIN Z-RING 118 ROLLS MASTER LINK FOR RIM LOCK VM3 (2.15") NUT FOR WHEEL HOLDER ' PLUG FOR RIM x COVERING CAP SFL16 x 40* WHEEL SPINDLE RE. CPL.265MM CHAIN TENSIONER R/S SCREW M10X1,25X50 WS= HH COLLAR NUT M10X1,25 WS= HEXAGON NUT M20X1,5 ' / C * NEW PART X AS REQUIRED 18
21 WIRING HARNESS SUPPORT BRACKET EXC WIRING HARNESS EXC-EU/AUS CABLE TIE 200/3,6MM BLACK x CABLE TIE 300/4,8MM BLACK FLASHER UNIT BRACKET FOR FLASHER RELAISE BULB 12V 1,2W (W2X4,6D) BRAKE LIGHT SWITCH FRONT DC HORN 12V K80/L LEB VOLTAGE REGULATOR HH COLLAR SCREW M 6X10 WS= BRACKET HH COLLAR SCREW M 6X15 WS= RANGE CHANGE METAL NUT M PVC-CLAMP 7/16" HEYCO AH SCREW DIN 912 M 5X WIRING HOLDER 12MM x WIRING HOLDER 16MM x CABLE SUPPORT KHS NR CONDENSATOR 2200MF ADP HH COLLAR SCREW M 6X12 WS= FLASH. WIRINGHARNESS FRONT FLASH. WIRINGHARNESS REAR / C * NEW PART X AS REQUIRED 19
22 BRAKE CALIPER REAR BRAKE CALIPER REAR CPL REPAIR KIT SEALING RINGS 26MM BOLT SET FOR BRAKE CALIPER BRAKE PAD SET REAR TOYO BRAKE PISTON 26MM RETAINING SPRING SET CUP SET SHORT BRAKE HOSE REAR 655MM BLEEDER HOLLOW SCREW M10X CU-SEAL RING DIN X16X / C * NEW PART X AS REQUIRED 20
23 REAR BRAKE CONTROL REAR BRAKE CYLINDER CPL REPAIR KIT PISTON 13MM REAR BRAKE CYL. COVER CPL FOOT-BRAKE CYL. GASKET SX BRAKE LIGHT SWITCH REAR ' BRAKE HOSE REAR 655MM CU-SEAL RING DIN X16X FOOT BRAKE LEVER CPL STEP PLATE FOR BRAKE LEVER HH COLLAR SCREW M 5X12 WS= RETURN SPRING FOR BRAKE LEVER HH COLLAR SCREW M 6X20 WS= PUSH ROD L=28MM HEXAGON NUT DIN0934-M SWIVEL HEAD KA AH SCREW DIN6912 M10X SPECIAL SCREW M8X26 WS= COLLAR NUT M8 WS= BALL BEARING SKF RS COLLAR NUT M10 WS= HH COLLAR SCREW M 6X12 WS= BELLOWS FOR REPAIR KIT BRAKE FLUID DOT / C * NEW PART X AS REQUIRED 21
24 HAND BRAKE CYLINDER HAND BRAKE CYLINDER CPL.EXC HANDBRAKE CYL.COVER CPL.NATURE REP.SET PISTON D=10MM CLAMP CPL. NATURE HH COLLAR SCREW M 6X25 WS= LEVER SCREW CPL HAND BRAKE LEVER + SPRING ADJUSTING SCREW CPL. EXC PROTECTION CAP HAND BRAKE CYL CLAMP FOR MIRROW '94 x BRAKEHO. FRONT 1300MM HOLLOW SCREW M10X1X CU-SEAL RING DIN X16X BRAKE FLUID DOT / C * NEW PART X AS REQUIRED 22
25 BRAKE CALIPER FRONT BRAKECALIPER FRONT BREMBO REPAIR KIT 28MM REPAIR KIT PISTON 28MM BOLT CPL. 6X RETAINING PLATE SET BREMBO BRAKEP.SET FR.TOSHIBATT2701HHB BLEEDER SCREW WITH CAP CUP SET SHORT HH COLLAR SCREW M 8X35 WS= BRAKEHO. FRONT 1300MM CU-SEAL RING DIN X16X CU-SEAL RING DIN X16X1, HOLLOW SCREW M10X1X / C * NEW PART X AS REQUIRED 23
26 LIGHTING SYSTEM HEAD LIGHT CPL RUBBER CAP FOR HEAD LIGHT BILUX-BULB 12V 35/35W BA20D SCREW FOR PLASTIC D=5X HH COLLAR SCREW M 5X60 WS= SPACER HOSE F. HEAD LIGHT MASK BULB 12V 5W (W2,1X9,5D) PHIL CABLE FOR HEAD LIGHT REAR LIGHT CPL EGS ' REAR LIGHT LENS EGS' WASHER DIN9021-A 6, SELF LOCK. NUT DIN0985-M WIRING HARNESS REAR ' BULB 12V 21/5W (BAY15S)REINFO REAR LIGHT LENS LAMP HOLDER SHEET MET. SCR. DIN7981 3,5X EJOT PT SCREW K60X20 WS= FLASHER CPL.FRONT L/S REAR R/S FLAHER CPL. FRONT R/S REAR L/S BULB 12V 10W (BA15S) WASHER DIN0125-A10, LOCK WASHER DIN6797-J10,5 ZI HH COLLAR NUT M10X1,25 WS= FLASHER LENS L/S R/S / C * NEW PART X AS REQUIRED 24
27 SPEEDOMETER 1* SPEEDOMETER KM/H F. 21" 07 1 REPROGRAMMABLE: KM/H - MPH BATTERY COVER F. SPEEDOM BATTERY F. SPEEDOM. M.A.E SPEEDOMETER TOP PART CABLE FOR DIGITAL SPEEDOM CLAMP D=6/8MM, BLACK MAGNET FOR DIGITAL SPEEDOM CIRCLIP DIN0471-9X1 INOX WASHER DIN9021-A 5, SPEEDOMETER BRACKET SCREW FOR PLASTIC 50X RUBBER GROMMET 16X10,8X RUBBER SLEEVE D=8MM OPEN HH COLLAR SCREW M 6X25 WS= SPACER BUSH. F. SPEEDOMET.BRA FLASHER BRACKET H.BEAM INDICATOR LIGHT BLUE' FLASHER INDICAT.LIGHT GREEN' * CABLE SUPPORT 10/6MM / C * NEW PART X AS REQUIRED 25
28 ACCESSORIES MAP F. DOCUMENTS KTM BALLPOINT ORANGE CUSTOMER WELCOME LETTER OWNERS MANUAL 2 STROKE CF7403G0EN SPC CHASSIS 1 0 3CM084674GEN SPC ENGINE 300 EXC-EURO-USA / C * NEW PART X AS REQUIRED 26
29 SECONDÄRY AIR SYSTEM SLS-VALVE CPL / C * NEW PART X AS REQUIRED 27
30 NOTICE
31
32 KTM Group Partner KTM-Sportmotorcycle AG A-5230 Mattighofen *3CF7403G0EN* 3CF7403G0EN Art.Nr.: 3CF7403G0EN 4/2006
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