Drawing A Crankcase MS 660 SCS
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- Suzan Paul
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1 Drawing A Crankcase 1
2 Drawing A Crankcase Reference Item number Qty Description Crankcase Crankcase ( ) 3-13, Connector Cylindrical pin 5x Notched pin 2.6x Pin Pin Pin Valve Grooved ball bearing Grooved ball bearing 17x40x Spline screw IS-M5x Reflector foil Collar screw Collar screw M8 ( ) Oil seal 17x32.9x Oil seal 15x22x Gasket Crankshaft ( ) Woodruff key 2x Hose Pickup body Filler cap Sealing ring Rope Hook Grommet Set of gaskets 13, (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 2
3 Drawing B Cylinder 3
4 Drawing B Cylinder Reference Item number Qty Description Cylinder with piston Ø 54 mm (1-5) Cylinder with piston Ø 54 mm (1,2) ( ) Cylinder with piston Ø 54 mm (3) AUS, NZ Cylinder with piston Ø 54 mm (6) Piston Ø 54 mm Piston ring Ø 54x1.2 mm Piston pin 12x8x Snap ring 12x Plug Spline screw IS-M6x Decompression valve Cover Cylinder gasket 0.5 mm Cylinder gasket 1 mm (1) low compression Spur gear / chain adjusting screw kit O-ring 7x Tensioner slide Thrust pad Cover plate Pan head screw M4x Support Inner side plate 0.9 mm Inner side plate (B) Needle cage 12x17x Cover Spline screw IS-M4x Set of gaskets 11 (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 4
5 Drawing C Muffler 5
6 Drawing C Muffler Reference Item number Qty Description Muffler (1,2) Muffler (1,2) ( ) Exhaust casing (1,2) Muffler (3) AUS, NZ Screen (3,4,5) USA, CDN Exhaust casing (3) 7, Screen (3) Self-tapping screw 4.2x9.5 (3) Muffler (3,4,5) 5, Exhaust casing (4,5) Gasket (1-5) Muffler (6) Exhaust casing (6) Muffler gasket Spline screw IS-M5x Spline screw IS-M6x Spline screw IS-M5x Spark plug Bosch WSR 6 F Spark plug NGK BPMR7A Tensioning gear AUS, NZ Set of gaskets 14 (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 6
7 Drawing D Oil pump 7
8 Drawing D Oil pump Reference Item number Qty Description Sealing ring B4x Oil pump (0.9 mm stroke) (1-3,5) Pump piston Control bolt Pump housing Washer Compression spring Plug O-ring 4x Roll pin 2x Oil pump (1.15 mm stroke) (3,4,5) Pump piston Control bolt Spline screw IS-M4x Worm Spring (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 8
9 Drawing E Clutch, Chain sprocket 9
10 Drawing E Clutch, Chain sprocket Reference Item number Qty Description Clutch ( ) Cover washer Carrier Retainer Clutch shoe ( ), ( ) Tension spring Tension spring ( ) Needle cage 10x16x Rim sprocket kit 3/8" 8T Rim sprocket 3/8" 8T 9 1 Clutch drum (D) Washer Ø 27 mm E-clip 8x Rim sprocket kit 3/8" 7T Rim sprocket 3/8" 7T Rim sprocket kit 0.404" 7T 9-11, Rim sprocket 0.404" 7T Chain sprocket 3/8" 7T Picco Chain sprocket 3/8" 8T (B) Chain sprocket 0.404" 7T (B) Chain sprocket 3/8" 7T (B) Washer Ø 33 mm (B) (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 10
11 Drawing F AV system 11
12 Drawing F AV system Reference Item number Qty Description Hand guard (1-6) Bushing Bushing Spline screw IS-M5x Hand guard (4,5) ( ) Lever E-clip Lever Spring Brake band Tension spring Hose 20 mm / 13/16'' AV system soft: Annular buffer 1122/ Annular buffer 1122/ Annular buffer 1125/ Annular buffer 1122/21 AV system normal: Annular buffer 1122/ Annular buffer 1122/ Annular buffer 1125/ Annular buffer 1122/20 AV system hard: Annular buffer 1122/ Annular buffer 1122/ Annular buffer 1125/ Annular buffer 1122/ Spline screw IS-M5x Spline screw IS-M5x Pan head self-tapping screw IS-P6x Plug Plug Plug Rubber buffer Spline screw IS-M4x Instruction label USA (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 12
13 Drawing G Chain sprocket cover 13
14 Drawing G Chain sprocket cover Reference Item number Qty Description Chain sprocket cover (1,2,3,6) 3, Chain sprocket cover (B) (1,2,3,6) ( ) 3, Guard (1,2,3,6) Bumper strip Bumper spike (1,2) Bumper spike (3) Bumper spike (4,5,6) Bumper spike (1,2) Bumper spike (3) Bumper spike (4,5,6) Spline screw IS-M5x Lock nut M Chain catcher (1,2,3,6) Spline screw IS-M5x20 (1,2,3,6) Hexagon head screw M5x Lock nut M Chain sprocket cover (4,5) 4, 7, 15-19, 21, Chain sprocket cover (4,5) Guard (4,5) Chain catcher (4,5) 21, Chain catcher (3) AUS, NZ 22, Sleeve (4,5) Sleeve (3) AUS, NZ Lock nut M5 (3) AUS, NZ Lock nut M5 (4,5) Bumper strip (4,5) Spline screw IS-M5x20 (4,5) Hexagon nut M Instruction label ARCTIC (5) CDN (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 14
15 Drawing H Ignition system 15
16 Drawing H Ignition system Reference Item number Qty Description Flywheel (1,3,4,6) ( ) Flywheel (2) ( ) Flywheel (5) ( ) Generator (2) Terminal pin (2,5) Generator (5) 5, Terminal socket (5) Spline screw IS-M4x12 (2,5) Insulating hose 35 mm / 1.4'' (2) Insulating hose 35 mm / 1.4'' (5) Support (2,5) Hexagon nut M10x Ignition module Grommet 14 1 Ignition lead 185 mm Ignition lead 1 m (B) Ignition lead 10 m (B) Lead retainer Insulating hose 110 mm / 4.3'' Spline screw IS-M5x Torsion spring Spark plug boot Cover (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 16
17 Drawing J Wiring harness 17
18 Drawing J Wiring harness Reference Item number Qty Description Short circuit wire 305 mm / 12.1'' (1,3,4,6) Ground wire 270 mm / 10 5/8'' (1,3,4,6) Insulating hose 100 mm / 4'' (1,3,4,6) Wiring harness (2) Wiring harness (5) Grommet (5) Lead 10 m / 33' (A, B) (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 18
19 Drawing K Rewind starter 19
20 Drawing K Rewind starter Reference Item number Qty Description Fan housing with rewind starter Fan housing Axle Bushing Washer Hollow rivet 6.5x0.5x Segment Spline screw IS-M4x Rewind spring Rope rotor Washer Ø 12 mm Pawl Spring Starter grip ElastoStart Starter rope Ø 4.5 mm Starter rope Ø 4.5mm / 28 pieces (B) Fan housing with rewind starter available in Brazil only Spline screw IS-M5x Cover plate (B) Spline screw IS-M4x10 (B) (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 20
21 Drawing L Tank housing 21
22 Drawing L Tank housing Reference Item number Qty Description Tank housing 2, 3, Grommet Tank vent Tank vent , ( ) Connector , ( ) Filter , ( ) Valve , ( ) Carburetor housing Collar screw Self-tapping screw P4x Hose Warning pictogram MS Bushing Manifold Sleeve Hose clip Ø 36x Washer Ring Elbow connector 20 1 Hose 3.1x5.7x52 mm (D) Hose 3.1x5.7 mm x 10 m (A,B) Hose 3.1x5.7 mm x 1 m (A,B) Pickup body Instruction label (6) BR Filler cap 24, Rope Sealing ring Sealing ring ( ) Hook (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 22
23 Drawing M Throttle control 23
24 Drawing M Throttle control Reference Item number Qty Description Switch shaft Contact spring Axle Support Throttle trigger Cylindrical pin 5x Throttle rod Torsion spring Trigger interlock Handle molding Pan head self-tapping screw IS-P4x Impulse hose Grommet Grommet Grommet (1-5) Grommet (3) AUS, NZ Grommet (6) Grommet (1,2) ( ) (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 24
25 Drawing N Handlebar 25
26 Drawing N Handlebar Reference Item number Qty Description Handlebar (1,3,6) Handle hose 460 mm / 18 1/8'' (D) (1,3,6) Handle hose Ø 19 mm x 5 m / 3/4x197'' (A,B) Pan head self-tapping screw IS-P6x19 (1,3,6) Pan head self-tapping screw IS-P6x21.5 (1,3,6) Wrap around handlebar (4) 6, 7, Handle hose 220 mm / 8 5/8'' (D) (4) 7 1 Handle hose 380 mm / 15'' (D) (4) Pan head self-tapping screw IS-P6x19 (4) Pan head self-tapping screw IS-P6x21.5 (4) Pan head self-tapping screw IS-P6x32.5 (4) Spline screw IS-M5x20 (4) Washer 5.3 (4) Elbow connector (4) Elbow connector (4) ( ) Wrap around handlebar (4) ( ) 5-7, Handle hose 265 mm / 10 7/16'' (D) (4) ( ) 16 1 Handle hose 370 mm / 14 9/16'' (D) (4) ( ) Pan head self-tapping screw IS-P6x19 (4) ( ) Guard (3,4,5) Pan head self-tapping screw IS-P4x10 (3,4,5) (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 26
27 Drawing N Handlebar 27
28 Drawing N Handlebar Reference Item number Qty Description Set wrap around handlebar (B) (1,3,4,6) CDN ( ) Wrap around handlebar (B,C) (1,3,4,6) CDN ( ) 21 1 Handle hose 420 mm / 16 1/2'' (D) (1,3,4,6) CDN ( ) 22 1 Handle hose 240 mm / 9 1/2'' (D) (1,3,4,6) CDN ( ) Spacer (B) (1,3,4,6) CDN ( ) Pan head self-tapping screw IS-P6x19 (B) (1,3,4,6) CDN ( ) Pan head self-tapping screw IS-P6x40 (B) (1,3,4,6) CDN ( ) Combination wrench (B) (1,3,4,6) CDN ( ) Bushing Carburetor WJ 67A (3) AUS, NZ Carburetor WJ 67A (6) Carburetor WJ 67A (1,2) ( ) Carburetor WJ 76A (6) BR Carburetor WJ 69B (1,2,3,4,5) Heating element (5) 34, Switch (5) Terminal socket (5) Insulating hose 35 mm / 1.4'' (5) Baffle (5) Hexagon nut M5 (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 26
29 Drawing O Handlebar (Heating) 29
30 Drawing O Handlebar (Heating) Reference Item number Qty Description Handlebar (2) Insulating hose 160 mm / 6.3'' (2) Terminal socket (2,5) Contact sleeve (2,5) Pan head self-tapping screw IS-P6x21.5 (2) Pan head self-tapping screw IS-P6x19 (2) Wrap around handlebar (5) 3, 4, Wrap around handlebar (5) ( ) 3, 4, Insulating hose 130 mm / 5.1'' (5) Washer 5.3 (5) Spline screw IS-M5x20 (5) Elbow connector (5) Elbow connector (5) ( ) Pan head self-tapping screw IS-P6x19 (5) Pan head self-tapping screw IS-P6x21.5 (5) Pan head self-tapping screw IS-P6x32.5 (5) Pan head self-tapping screw IS-P6x19 (5) ( ), (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 30
31 Drawing O Handlebar (Heating) 31
32 Drawing O Handlebar (Heating) Reference Item number Qty Description Set wrap around handlebar (B) (2,5) CDN ( ) 3, 4, Wrap around handlebar (B,D) (2,5) CDN ( ) Insulating hose 130 mm / 5.1'' (B) (2,5) CDN ( ) Spacer (B) (2,5) CDN ( ) Pan head self-tapping screw IS-P6x40 (B) (2,5) CDN ( ) Pan head self-tapping screw IS-P6x19 (B) (2,5) CDN ( ) Combination wrench (B) (2,5) CDN ( ) Grommet (2,5) Grommet (2,5) Insulating hose 40 mm / 1.6'' (2,5) Grommet (2,5) Stop switch (2,5) Twin connector tag (2,5) Ring (2,5) Washer (2,5) Hexagon nut M12 (2,5) Ground wire (2,5) Terminal socket (2,5) Clamp (2,5) Heating element (2,5) 3, Terminal pin (2,5) Insulating hose 35 mm / 1.4'' (2,5) (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 30
33 Drawing P Carburetor WJ 67A 33
34 Drawing P Carburetor WJ 67A Reference Item number Qty Description Carburetor WJ 67A (1,2,3) Fixed jet 0.64 (1,2,3) Inlet needle (1,2,3) Spring (1,2,3) Spindle (1,2,3) Inlet control lever (1,2,3) Round head screw (1,2,3) Valve jet (1,2,3) Cup plug (1,2,3) Gasket (1,2,3) Metering diaphragm (1,2,3) End cover (1,2,3) Screw (1,2,3) Throttle shutter (1,2,3) Round head screw (1,2,3) Spring (1,2,3) Sealing ring (1,2,3) Low speed adjustment screw (1,2,3) High speed adjustment screw (1,2,3) Idle speed adjustment screw (1,2,3) Torsion spring (1,2,3) Throttle shaft with lever (1,2,3) Clip (1,2,3) Round head screw (1,2,3) (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 34
35 Drawing P Carburetor WJ 67A 35
36 Drawing P Carburetor WJ 67A Reference Item number Qty Description Torsion spring (1,2,3) Choke shaft with lever (1,2,3) E-clip (1,2,3) Strainer (1,2,3) Pump diaphragm (1,2,3) Gasket (1,2,3) End cover (1,2,3) Screw (1,2,3) Choke shutter (1,2,3) Clamp (1,2,3) Fixed jet 0.62 (B) (1,2,3) High altitude Set of carburetor parts (1,2,3) 9, 10, 28, 29 (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 34
37 Drawing Q Carburetor WJ 76A 37
38 Drawing Q Carburetor WJ 76A Reference Item number Qty Description Carburetor WJ 76A (6) Fixed jet 0.74 (6) Inlet needle (6) Spring (6) Spindle (6) Inlet control lever (6) Round head screw (6) Valve jet (6) Cup plug (6) Gasket (6) Metering diaphragm (6) End cover (6) Screw (6) Throttle shutter (6) Round head screw (6) Spring (6) Sealing ring (6) Low speed adjustment screw (6) High speed adjustment screw (6) Idle speed adjustment screw (6) Torsion spring (6) Throttle shaft with lever (6) Clip (6) Round head screw (6) Torsion spring (6) Choke shaft with lever (6) E-clip (6) Strainer (6) Pump diaphragm (6) Gasket (6) End cover (6) Screw (6) Choke shutter (6) Clamp (6) (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 38
39 Drawing R Carburetor WJ 69B 39
40 Drawing R Carburetor WJ 69B Reference Item number Qty Description Carburetor WJ 69B (1-5) USA, CDN Fixed jet 0.64 (1-5) Inlet needle (1-5) Spring (1-5) Spindle (1-5) Inlet control lever (1-5) Round head screw (1-5) Valve jet (1-5) Cup plug (1-5) Gasket (1-5) Metering diaphragm (1-5) End cover (1-5) Screw (1-5) Strainer (1-5) Pump diaphragm (1-5) Gasket (1-5) End cover (1-5) Screw (1-5) Throttle shutter (1-5) Choke shutter (1-5) Round head screw (1-5) (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 40
41 Drawing R Carburetor WJ 69B 41
42 Drawing R Carburetor WJ 69B Reference Item number Qty Description Low speed adjustment screw (1-5) High speed adjustment screw (1-5) Sealing ring (1-5) Cap (1-5) Idle speed adjustment screw (1-5) Torsion spring (1-5) Throttle shaft with lever (1-5) Clip (1-5) Round head screw (1-5) Torsion spring (1-5) Choke shaft with lever (1-5) E-clip (1-5) Clamp (1-5) Fixed jet 0.62 (B) (1-5) High altitude Puller (B) (1-5) Set of carburetor parts (1-5) 9, 10, 14, 15 (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 40
43 Drawing S Shroud, Air filter 43
44 Drawing S Shroud, Air filter Reference Item number Qty Description Shroud Model plate Cap Reflector foil Bushing Cap available in Brazil only Model plate Magnum (3,4,5,6) Filter base Flange Stud M5x12x Hexagon nut M Baffle Air baffle Air filter HD Prefilter Air filter, wire mesh Filter cover 18, Slide Twist lock Spline screw IS-M5x Air filter (B) AUS 19, Air filter, fleece (B) AUS Prefilter (B) AUS Supporting plate (B) AUS Warning pictogram Filler cap USA, CDN (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 44
45 Drawing T Tools, Extras 45
46 Drawing T Tools, Extras Reference Item number Qty Description Tool kit Combination wrench Screwdriver T27x120x Screwdriver (1,2,3,4,5) Tool roll (1,2,3,4,5) Screwdriver (6) available in Brazil only Chain scabbard Chain scabbard extension up to 63 cm Filing gauge (B) (1), (2) -W, (3) -Magnum, (4) -R Magnum, (5) -Arctic, (6) -Magnum BR 46
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