Hammerhead Rave 150. Parts Manual. This Vehicle is designed for off-road use only
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- Melvyn Parks
- 7 years ago
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1 Hammerhead Rave 0 Parts Manual This Vehicle is designed for off-road use only
2 FIG. CYLINDER HEAD ASSY
3 CYLINDER HEAD ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M CYLINDER HEAD SUBASSY SPARK PLUG (CHSA NGK) M CYLINDER HEAD GASKET M CARBURETOR INSULATOR GASKET M CARBURETOR INSULATOR M0-000 PIPE COMP. IN M0-000 INSULATOR BAND M0-000 HEAD COVER GASKET M0-000 O-RING X 0 M BREATHER TUBE M0-000 STUD BOLT MX M STUD BOLT MX0 M0-B-000 FLANGE BOLT MX KAS NUT FLANGE M-ZN. D M CYLINDER HEAD COVER COMP. M DOWEL PIN 0X M CYLINDER HEAD BOLT FLANGE MX00 M0-000 IN VALVE M0-000 VALVE STEM SEAL 0 M0-000 VALVE SPRING OUTER SEAT M0-000 VALVE OUTER, INNER SPRING M0-000 VALVE SPRING RETAINER M0-000 VALVE COTTER M0-000 EX. VALVE M C CYLINDER HEAD ASSY
4 FIG. CYLINDER ASSY. CYLINDER ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M CYLINDER COMP. M CYLINDER GASKET KAT WASHER SEALING M DOWEL PIN 0X KAT FLANGE BOLT MX-ZN. D M GASKET TENSIONER LIFTER M TENSIONER LIFTER ASSY. M CAM CHAIN GUIDE COMP KAT FLANGE BOLT X0
5 FIG. CRANKCASE ASSY. () 0 CRANKCASE ASSY.() REF NO. PART NO. DESCRIPTION M0-000-B R CRANKCASE COVER COMP. M0-000 CRANKCASE COVER GASKET M0-000 CAP TAPPET ADJUSTING HOLE M0-000 OIL FILTING SCREEN M0-000 OIL FILTING SCREEN SPRING M0-000 OIL LEVEL GAUGE M AC GENERATOR CORD CLAMPER M0-000 OIL SEAL.X0X M0-000 O-RING 0.X 0 M0-000 O-RING X M DOWEL PIN X KAT FLANGE BOLT MX M0-000 FLANGE BOLT MX M FLANGE BOLT MX00 M FLANGE BOLT MX0 M0-000 FLANGE BOLT MX M0-000 FLANGE BOLT MX OH HEX BOLT MX-ZN.D REGD NO.
6 FIG CRANKCASE ASSY. ()
7 CRANKCASE ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M0-000-B CRANKCASE ASSY. R M0-000 ENGINE HANGER RUBBER BUSH M0-000 CRANKCASE GASKET M0-000 CANKCASE ASSY. L M0-000 RR CUSHION UNDER RUBBER BUSH M FLANGE NUT M M M STUD BOLT MX. M STUD BOLT MX E00-KAT RADIAL BALL BEARING E00 M DOWEL PIN X M0-000 OIL SEAL.X0X M0-000 OIL SEAL XX 00-E00-RS RADIAL BALL BEARING E00-RS M0-000 FLANGE BOLT MX0 00-E0-KAT RADIAL BALL BEARING E0 M0-000 BRAKE SHOE ANCHOR PIN M0-000 OIL SEAL.X M FLANGE NUT M 0 M0-000 DRAIN PLUG BOLT M M0-000 M BREATHER TUBE M CAM CHAIN TENSIONER M0-000 FLANGE BOLT MX M0-000 OIL SEPARATOR M0-000 CAM CHAIN TENSIONER PIVOT M0-000 OIL SEAL.X KAT FLANGE BOLT MX M0-000 KICK RETURN STOPPER PLATE 0 M FLANGE BOLT MX M0-000 FLANGE BOLT MX
8 FIG. CRANKSHAFT CON'ROD & PISTON ASSY. 0 0 CRANKSHAFT CON'ROD & PISTON ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M CRANKSHAFT & CONROD ASSY. M NUT MX. M0-000 WASHER -HV -0HV M LOCKING NUT M0-000 WASHER M0-000 KICK DRIVE GEAR M M NUT M M WOODRUFF KEY 0 M PISTON PIN CLIP M PISTON PIN M PISTON M PISTON RING SET
9 FIG. CAMSHAFT ASSY. 0 CAMSHAFT ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M TAPPET ADJUSTING NUT M TAPPET ADJUSTING SCREW M VALVE ROCKER ARM M EX ROCKER ARM SHAFT M CAMSHAFT CHAIN M CAMSHAFT COMP. T M IN ROCK ARM SHAFT COMP. M STOPPER PLATE COMP. M DOWEL PIN 0X 0 M CAMSHAFT HOLDER
10 FIG. LEFT COVER ASSY. LEFT COVER ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M0-000 COVER L M L COVER GASKET 0-00-KAT TAPPING SCREW ST.X-F-H M0-000 L COVER PLATE M0-000 FLANGE BOLT MX0 M FLANGE BOLT MX M KICK STARTER ASSY. SPINDLE COMP.
11 FIG. FAN COVER AND SHROUD ASSY FAN COVER AND SHROUD ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M0-000 FAN COVER COMP. M STARTER CABLE CLAMPER M0-000 CARBURETOR COOLING DUCT M0-000 LOWER SHROUD M0-000 LOWER SHROUD SEAL M0-000 UPPER SHROUD COMP. M0-000 HIGH TENSION CORD CLIP M0-000 UPPER SHROUD SEAL M0-000 SCREW ST.X-F 0 M0-000 BOLT MX ST.X GB SCREW ST. -F.00. DUST COVER
12 FIG. OIL PUMP ASSY. OIL PUMP ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M CHAIN OIL PUMP M NUT FLANGE M M SPROCKET OIL PUMP DRIVEN M0-B-000 BOLT MX M OIL PUMP SUB ASSY.
13 FIG.0 DRIVEN PULLEY AND CLUTCH SUBASSY. DRIVEN PULLEY AND CLUTCH SUBASSY. REF NO. PART NO. DESCRIPTION REGD NO. M M M CLUTCH ASSY. OUTER DRIVE BELT DRIVEN PULLEY ASSY. 0
14 FIG. TRANSMISSION ASSY. 0 TRANSMISSION ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M TRANSMISSION COVER M TRANSMISSION COVER GASKET 00-E0-KAT RADIAL BALL BEARING E0 00-E0-KAT RADIAL BALL BEARING E0 00-E0-KAT RADIAL BALL BEARING E0 M SPECIAL BOLT MX M M OIL SEAL 0XX M FINAL GEAR EXTERNAL CIRCLIP 0 M FINAL SHAFT M COUNTER SHAFT COMP. M COMPRESSOR FLANGE NUT M M M DRIVE SHAFT
15 FIG. ELECTRIC SYSTEM ELECTRIC SYSTEM REF NO. PART NO. DESCRIPTION REGD NO. M STATOR COMP. M0-000 FLYWHEEL COMP. M COOLING FAN COMP. M FLANGE BOLT Mx
16 FIG. ELECTRIC STARTER ASSY. ELECTRIC STARTER ASSY. REF NO. PART NO. DESCRIPTION REGD NO. M FLANGE STARTING CLUTCH M STARTER REDUCTION GEAR SHAFT M STARTER REDUCTION GEAR M FLANGE BOLT MX M STARTER MOTOR ASSY.
17 FIG. DRIVE PULLEY SUBASSY. DRIVE PULLEY SUBASSY. REF NO. PART NO. DESCRIPTION REGD NO. M MOVABLE DRIVE PULLEY ASSY. M ROYER
18 FIG. CARBURETOR FIG. CARBURETOR
19 CARBURETOR REF NO. PART NO. DESCRIPTION REGD NO. 00-KAT-0 GASKET SET A 0-KAT-0 JET NEEDLE SET 0-KAT-0 FLOAT SET 0-KAT-0 FLOAT CHAMBER SET 0-KAT-0 SCREW SET A 0-KAT-0 SCREW SET B 0-KAT-0 VALVE PLATE SET 0-KAT-0 AUTO BYSTARTER ASSY. 0-KAT-0 AIR CUT VALVE SET 0 00-KAT- COMPRESSION COIL SPRING 00-KJ-00 PAN SCREW Mx 00-KAT- CARBURETOR ASSY. 0-KAT- TOP -KAT- VACUUM PISTON COMP. -KAT-0 FLOAT VALVE COMP. -KAT- NEEDLE JET HOLDER -KAB-0 BINDER 0-GJ-00 HOLDER CAP TUBE PAN SCREW Mx H PAN SCREW Mx SCREW-WASHER Mx SCREW-WASHER Mx0-00- SCREW-WASHER Mx TUBE CLIP (B) TUBE CLIP (B) TUBE.x0 -GT-00 TUBE 0-GHB-0 MAIN JET # 0 0-GY-00 SLOW JET # 00-KAT- CARBURETOR BODY
20 FIG. Reverse Assembly Ref. Num Part Number Description Req. No. GY0-0-0 REVERSE GEAR PART OF CASE BODY GY0-0-0 RING GEAR OF REVERSE GEAR GY0-0-0 DOWEL PIN GY0-0-0 PAPER WASHER GY PLANET GEAR SEAT GY0-0-0 PLANET GEAR GY0-0-0 PLANET GEAR SHAFT GY0-0-0 OUTPUT SHAFT GY0-0-0 THRUST BEARING 0 GY0-0-0 NEEDLE BEARING GY0-0-0 RING GEAR OF POSITIVE AND NEGATIVE ROTATION GY0-0-0 CHOKE PLUG GY0-0-0 BEARING GY0-0-0 SHELL OF REVERSE GEAR GY M0 COUPLING SCREW GY0-0-0 OIL SEAL GY0-0-0 SPROCKET WHEEL,DOUBLE ROW GY0-0-0 CIRCLIP GY0-0-0 BUSH ABSORBER 0 GY0-0-0 SCREW COUNTERSUNK HEAD GY0-0-0 SHIFTING YOKE GY0-0-0 HOLLOW DOWEL PIN GY0-0-0 M SETSCREW GY0-0-0 O-RING GY M LICK NUT GY0-0-0 M COUPLING SCREW GY0-0-0 SPLIT CIRCLIP GY0-0-0 DRAGLINE DISC GY0-0-0 ADJUSTING HOLDER OF DRAGLING 0 GY0-0-0 GEAR SHAFT OF GEAR SHIFT GY0-0-0 M LOCK SCREW GY0-0-0 M SETSCREW GY0-0-0 COMPRESSION SPRING OF SHIFTING YOKE
21 FIG. Frame Assembly Ref. Num Part Number Description Req. No B Throttle Cable Reverse Cable Front Electric Wire.0.0 ALLEN HEAD NUT M*.*.00.0 Concave Washer LOCKING NYLON NUT M Steering Chain Guard (Driver Side) Steering Chain Guard (Passenger Side) Screw, M x 0. x Utility Canvas Net Canvas Top A-Pillar Foam Bar B-Pillar Foam Bar A-Pillar Brush Guard (driver Side) A-Pillar Brush Guard (Passenger Side) C-Pillar (front) C-Pillar (Rear) C-Pillar (middle) Frame B-Pillar (driver) B-Pillar (passenger) Head Light
22 FIG. Steering Assembly Ref. Num PN Description Req. No. 00 Cover, Steering Wheel Bolt, M x 0 STEERING WHEEL STEERING-SHAFT 0 Bushing, Steering Shaft Bolt, Mx. x Sprocket, 0B-T steel Washer, M Flat Bolt, M x. x 0 Chain, KMC 0B-RxL 0 Circlip, M Link, Steering Chain 0 Washer, x.x. Sprocket, 0B-T-Plastic Shaft, Steering Adjustment 0 Nut, M x. x 0 FHCS Bolt, Mx. x 0 FHCS Washer, M Flat Zn Washer, M Flat Zn 0 0 Nut, M x. Locking Flange Bolt, M x. x 00 FHCS Ref. Num PN Description Req. No. 0 Bolt, M x x FHCS Hydraulic Brake Brake Pad Kit Bolt, M x x FHCS Bolt, M x. x HHCS 0 Spring, Brake pedal Bushing, Pedal Brake Pedal 0 Nut, M x 0 Bolt, M x x FHCS Throttle Pedal Spring, Throttle Pedal Master Cylinder Cap Brake Hose 0 Brake Caliper Throttle Pedal Cap Brake Pedal Cap Bolt, M x. x FHCS 0 0 Nut, M x. Locking Flange Lever, Parking Brake
23 FIG. Front Suspension Ref. Num PN Description Req. No. 0 Bolt. M0*.* hhcs cap, Dust - Lower Suspension Arm Bushing, A Arm Lower Lower A-Arm Bolt, M0 x. x 0 FHCS Upper A-Arm Nut, M0x. Locking Flange Shock, mm Front 0 Washer, Concave Clamp 0-0-L Asm, Strut / Spindle- LH - Black Nut, M x. Castle ZN Seal, ball Join Spacer, Ball join Head Bearing, 0 Bearing, Inner 00Z -0-R Asm, Struct / Spindle - RH - Black 0 End, Tie Rod - M0 Washer Tie Rod, 0 x M0 x Left Front Tire Assy, x- 0 Bolt, M x x Nut, Tie Rod - M0 x Right Front Tire Assy, x- Nut, Tie Rod - M0 x. Nt, M x. Castle Zn 0 Pin, M x 0 Cotter 0 Cap, Hub Nose Bushing, x x Bolt, M0 x. x HHCS End, Tie Rod - M0 x. 00 Rivot, Steering Link Nut, M x - Nyloc Flange O-Ring, M. x. 0 Pin, M. x 0 Cotter Washer, M Split Lock Zn x. steel wheel x-(f) Tire
24 FIG. 0 Rear Swing Arm Assembly Ref. Num PN Description Req. No..0.0 Locking Flange Nut M.00.0 Engine Mount Washer Lint Engine Mount Cushion.00.0 Engine Mount Spacker.00.0 Engine Mount Collar Battery Cushion.00.0 M Engine Mount.0.00 Lockign Flange Nut M Flange Bolt, M0x..x.00.0 Engine Mount Bolt Plate Collar Swing Arm MXX0 electric box cover M0x.X0 M0x. Rear Shock Mx. Bushing, swingarm isolator 0 MX.X0 MXX Guard, lower Chain.00.0 Battery Battery Cover Engine Mount, Spanner M0x.X Battery Strap
25 FIG. Engine / Air Cleaner / Muffler Ref. Num PN Description Req. No AIR CLEANER CLAMP AIR CLEANER ASSY CARBURETOR 00-HS0-00 ENGINE, 0CC.00.0 MUFFLER RACK SUPPORT.00. BOLT, MX LOCKING WASHER Φ MUFFLER COMP. EX.00.0 BOOT CLAMP.000. SIDE CASE BOOT.00.0 MUFFLER JOINT NUT, M EX. PIPE GASKET AIR CLEANER CASE COMP.0.00 TAPPING SCREW, MX.000. AIR CLEANER ELEMENT.00.0 AIR CLEANER COVER.00.0 AIR CLEANER CLIP.00.0 AIR CLEANER DUCT.00. AIR CLEANER CLAMP.0.00 FLANGE BOLT, MX.X0
26 FIG. Electrical / Wiring Harness Ref. Num PN Description Req. No Ignition Coil Headlight Switch.000. Engine Shut Off Switch Ignition Switch Warning Harness.00.0 Bolt Mx Nylon Locking Nut M.000. Regulator Rectifier Starter Relay C.D.I.0.00 Nut, M.00. Bolt, Mx Fuse
27 FIG. Rear Housing Ref. Num PN Description Req. No..0.0 Bolt Mx.x 0 Rear Brake Disc.0.00 Locknig Flange Nut. M Rear Axle Chain: 0H-0L H-T.0.0 Bolt, Mx.x Dust Seal 0x Comp. Housing RR. Axle Brg Bearing Bearing Base.0.00 Bolt, Mx.x Dust Seal x Left Rear Wheel Assembly: x Right Rear Wheel Assembly: x Master Link, Chain Spacer.00.0 Castle Nut, M.00.0 Cotter Pin, x Cover RR. Hub Tire: x Steel Wheel:
28 FIG. Fenders / Shifter / Seat Belt Ref. Num PN Description Req. No..0.0 Flange Bolt Mx Rear Fender L Rear Fender Bracket, Driver Side R Rear Fender Bracket, Passenger Side.0.0 Flange Bolt Mx.x.0.0 MX.X Front Fender.00.0 Cover, Reverse Lever.00.0 Cover, Lever / Green Black MX.X MX.X0.0.0 MX Fender Bracket Holder Spring.0.00 MX.X Spacer Lever Spring, Lever.00.0 Lever -0-00L Front Left Fender Bracket R Front Right Fender Bracket Reverse Lever Assy M0X M0.0.0 M0X.X..0 MX.X.00.0 MX. Retractable Seatbelt
29 FIG. Fuel Tank / Seats / Rear Carrier Ref. Num PN Description Req. No MX.X0.0.0 MX.X Rear Rack Driver Seat Track Passenger Seat Fuel Cap Fuel Tank.0.0 MX.X.00.0 Tank Collar Rubber Mount Washer, M.0.00 Nut, Mx Auto Fuel Cock Assy Fuel Tube Comp #.00.0 Vacuum Tube Comp.00.0 Vacuum Tube Comp. # Fuel Filter Driver Seat.0.00 MX.X MX.X0
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