Low-temperature Catalytic Depolymerisation

Transcription

1 Low-temperature Catalytic Depolymerisation Catalytic thermal decomposition in the absence of oxygen Production of energy or fuel from waste plastics, used tires and waste oils

2 Topics of the presentation Company Profile Depolymerisation technologies Advantages of depolymerisation Applications of the synthetic oil utilization Depolymerisation unit Utilisation of the Polyfuel synthetic oil Summary of the company activities

3 GB Consulting uses exclusively environmentally friendly technologies Profil společnosti GB Consulting The technologies which we supply are designed to increase the energy efficiency of individual applications with the highest potential efficiency and a quick return on investment. GB Consulting the concept of Energy Technology includes seven main areas : 1.The solution for production of electricity from waste and process heat in any form. Technology ORC Green Machine for use of low-heat potential heat for transformation into electricity. 2. Biomass Gasification Technology for processing of all types of biomass including the waste one, the exceptional worldwide patented technology of "Powder-fluidized Gasifier" - production of electricity and heat (CHP) or Tri-generation, also the possibility to produce the Syn-Gas gas for industrial use (as replacement of natural gas) and production of Bio Diesel. 3. Depolymerisation Technology - unique proven technology is representing the concept of new and high standard for the secondary utilization of material in the field of renewable energy, using plastic waste, used tires and all types of waste polymers as the raw material input. Low Catalytic Depolymerization is a technology for the synthetic oil processing, the product is patented fuel Polyfuel, a hydrocarbon liquid, composed of petrol, kerosene and diesel, or producing only Diesel, final possibility CHP or Trigeneration technology for producing heat, electricity or cooling. 4. Energy Management - VOM Voltage Optimization Management Energy Saving technology and improvement of electricity quality for all kinds of equipment and for all types of buildings and technological facilities 5. Centrifugal Cleaning Oil System patented technology for purification of all kinds of oils. 6. Energy Storage highly sophisticated technology for all kinds of Energy Storage with subsequent distribution. 7. M.S.W. Energy Solution - Sophisticated Energy Technology Concept for Municipal Solid Waste comprehensive solution of treatment of municipal waste, industrial waste, light packaging materials and polymers, household waste, plastic bottles or paper recycling, with consequent high efficiency, up to 90 % energy recovery of raw materials to energy ending

4 Depolymerisation technology GB Pyrolysis The product represents the production of : - so called green synthetic (heating) oil Poly-fuel, - carbon (carbon black) Poly-carbon - synthetic gas Poly-gas Environmentally friendly and one which is solving the complex issue of waste management for: plastics, tires, waste oils and municipal waste (separated) Energy independent, it uses the output materials for its own operations, in addition it is possible to produce electricity and heat (CHP) and entirely environmentally as well as energetically utilize the waste polymers

5 Depolymerisation plant GB Pyrolysis Advantages of the GB Pyrolysis Depolymerisation plants : highest quality of synthetic oil as the end product with guaranteed parameters production of diesel fuel "diesel" as the end product with parameters guaranteed for fuel utilization Green Technology" to ensure processes which are friendly to the environment fully eco-friendly process without demands on safety measures as a feedstock, it is possible to use the plastics, tires and waste oils more than 90% of the mechanical components are stationary, this reduces the routine maintenance demands technologies proved since the 2004 in more than 120 successful commercial installations all over the world no external fuel necessary for the heating

6 Depolymerisation technology Development of depolymerisation technology for processing of plastics, oils and tires covers : production of synthetic oil - the light diesel oil (LDO) grade development of the more efficient catalysts shortening the reaction time and significantly reducing the reaction temperature compared to the other technologies transormation of the process from the intermittent operation to the 3rd generation of the fully automatic type of the depolymerisation plants advanced heat exchange systems which guarantee more profitable and thus more vertiginous production process development of electric generators that can burn the synthetic oil heat + catalyst Long-chain structure polymer Waste plastics used tires / rubber Short-chain compounds Synthetic gas & carbon black (C1 to C5) synthetic oil C5 to C23)

7 Depolymerisation technology GB Pyrolysis Advantages of the technology: decreased reaction temperature from 275 to max. 475 C (depending on the type of raw material)) about 15% higher synthetic oil yield compared to other technologies zero emission process: no harm to the environment reduced reaction time and increased energy saving optimal conversion of polymer waste to the hydrocarbon liquid with negligible wax content the latest cleaning systems providing the sulphur content in the synthetic oil less than 15 ppm, further filtration of fine polluting particles in size up to 1 micron, with no waxes patented - highly efficient process' catalyst with very low costs for the production process continuous production process with less demands for manpower and operational staff (24/7)

8 Low-temperature Catalytic Depolymerisation Process - catalytic thermal decomposition in the absence of oxygen - depolymerisation is the process of molecular decomposition when large molecules cleaves to the smaller molecules - waste disintegrates into usable end products: synthetic oil, gas and carbon - depolymerisation is thermo-catalytic decomposition or cracking of polymers (plastic or tires) in absence of oxygen. - depolymerisation process is pollution free. There are no harmful gases or effluents generated in the process - depolymerisation process is safe if the plant is operated as per the standard operating manual.

9 Depolymerisation of plastics, tires and waste oils - waste plastics and used tires conversion into the synthetic oil, carbon and synthetic gas - the plant transforms polymers on high-grade fuel

10 Types and designation of plastics

11 Depolymerisation of plastics, tires and waste oils Raw materials suitable for depolymerisation: waste plastics waste of electronic equipment mixed plastics (HDPE, LDPE, PE, PP, Nylon, Teflon, PS, ABS, FRP etc.) mixed waste from the waste paper processing layered plastic waste tires rubber Plastic or rubber parts of the transport vehicles waste motor oils, industrial oils, food and other oils, etc.

12 Synthetic oil Polyfuel Typical industrial applications for utilisation of the Poly-fuel as the fuel Produced oil has the same specifications as a light diesel fuel (LDO)* cogeneration units (CHP) for the production of electricity and heat or Trigeneration - production of the electricity, heat and cold boilers for combustion of LFO (industrial boilers, central district heating plants) diesel generators (backup units) steam, hot water and hot air generators fluidized bed heaters electrical generators diesel pumps * chemical analysis on request

13 Basic functions of the depolymerisation plant operating statuses of the plant temperature in the reactor from 275 C up to max. 445 C depolymerisation of the plastics / tires / oils in the absence of oxygen steady supply and taking of the input and output products purification of the synthetic oil, hydrocarbon gases and flue gases as the prevention of pollution

14 Power range of the GB Pyrolysis depolymerisation plants Depolymerisation plants for Waste Plastics and Waste Tires Power Fuel consumption Output volume (approximately) [kg] Poly-fuel [litres] Poly-gas [kg] Poly-carbon [kg] 1 ton per day tons per day tons per day tons per day tons per day tons per day * possibility to supply Depolymerisation plant with a capacity up to 100 TPD (tons per day)

15 Components of the depolymerisation plant: section for raw materials handling (optional) shredding machine for tires / plastics (optional) feeding conveyer systems (optional) fuel dosing system depolymerisation reactors gas technology ventilation systems, removal of carbon cleaning and condensation system condensers, tanks cleaning system of the synthetic gas synthetic oil storage system heating system combusting the gas with diesel fuel filtration and wax removal system cooling tower, vacuum pump, etc. control panel Siemens Scada safety system remote monitoring

16 The Polyfuel synthetic oil applications The main applications and split: refining process - production of oil, diesel, gasoline, solvents production of electricity and heat (CHP), industrial processes, heating, steam generation

17 The Polyfuel synthetic oil applications Electricity production: Combustion of synthetic oil in cogeneration units The conversion to electrical energy with high efficiency of about %, the thermal efficiency of 45-49%, the Green Machine ORC modules for heat utilization. Power range from 80 kw to kw. Suppliers of the cogeneration units: Caterpillar, Cummins, Perkins, Volvo

18 The Polyfuel synthetic oil applications Industrial processes: Thermal-oil boilers Central heating, domestic hot water production, production of hot water and steam

19 The Polyfuel synthetic oil applications Refining in own fractionating device: Production of - diesel oil, gasoline and solvents - sales and distribution

20 GB Consulting s.r.o. Within the company activities: we offer comprehensive solutions for your energy needs we provide professional consultancy within the frame of technologies that we supply preparation and implementation of project, elaboration of the project documentation engineering and construction activities related to the delivery of technology we guarantee the highest quality of delivered proven technologies with verified references we implement highly efficient energy projects on a turnkey basis we offer solutions that maximize your profits while minimizing the risks of operation we significantly help to reduce CO 2 emissions we supply technological devices meeting the strictest environmental requirements and standards We use only the environmentally friendly technologies and

21 Installation of the 1 st GB Pyrolysis depolymerisation technology in Europe Depolymerisation technology GB Pyrolysis 20 TPD

22 Installation of the 1 st GB Pyrolysis depolymerisation technology in Europe Production hall and stocks of prepared crushed plastics

23 Installation of the 1 st GB Pyrolysis depolymerisation technology in Europe Storage silo for plastics with the conveyor

24 Installation of the 1 st GB Pyrolysis depolymerisation technology in Europe The feeding system and dosing of plastics into the upper reactor

25 Installation of the 1 st GB Pyrolysis depolymerisation technology in Europe Receiver for oil and separation of gas

26 Installation of the 1 st GB Pyrolysis depolymerisation technology in Europe Control panel technology No.1. and operation feeding panel

27 Installation of the 1 st GB Pyrolysis depolymerisation technology in Europe Sedimentation tank and Oil tank

28 Installation of the 1 st GB Pyrolysis depolymerisation technology in Europe Oil purification and central storage tank for Polyfuel - OIL

29 Installation of the 1 st GB Pyrolysis depolymerisation technology in Europe Cogeneration unit Perkins 1000 kwe kwth

30 Installation of the 1 st GB Pyrolysis depolymerisation technology in Europe Storage tank for Polygas, Gas scruber, Cooling system

31 THANK YOU FOR ATTENTION GB Consulting s.r.o. Skolni 94/ Brno - Ostopovice Czech Republic Europe Tel : , , info@gbconsulting.cz, info@gbpyrolysis.com