PARTS MANUAL. RGV2800 Generator. Model. PUB-GP1189 Rev. 7/98
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1 PARTS MANUAL Model RGV2800 Generator PUB-GP1189 Rev. 7/98
2
3 GROUP INDEX Group Name Page GENERATOR GROUP... 4 FRAME... 6 CONTROL BOX GROUP... 8 CONTROL PANEL FUEL TANK MUFFLER CRANKCASE CRANKSHAFT and PISTON INTAKE and EXHAUST GOVERNOR OPERATION COOLING and STARTING CARBURETOR MAGNETO OIL SENSOR Lively Blvd. Wood Dale, IL Phone: Fax: sales@robinamerica.com Copyright 1998 Robin America, Inc. RGV '98-5
4 FIG. 1 GENERATOR GROUP RGV '98-5
5 FIG. 1 GENERATOR GROUP REF PART NUMBER DESCRIPTION QTY REMARKS 1 31B FRONT COVER BOLT and WASHER ASS Y 4 *3 31E ROTOR, compl. 1 Includes items 4 and BALL BEARING ZZ 5 31E THROUGH BOLT 1 M8 x 250mm 6 3IB STATOR, compl. 1 For 60Hz-120V 7 31B REAR COVER 1 8 3IB STATOR COVER BUSHING COVER BOLT 3 M6 x 110mm SPRING WASHER DIODE FLANGE NUT 2 RGV '98-5
6 FIG. 2 FRAME RGV '98-5
7 FIG. 2 FRAME REF PART NUMBER DESCRIPTION QTY REMARKS 1 31B PIPE FRAME, compl C RUBBER MOUNT UNIT 2 generator side RUBBER MOUNT UNIT 2 engine side FLANGE NUT C SPACER A EARTH CORD SCREW and WASHER ASS Y 1 M5 x 8mm 8 31B STOPPER PLATE B SIDE PLATE LABEL 1 RGV '98-5
8 FIG. 3 CONTROL BOX GROUP RGV '98-5
9 FIG. 3 CONTROL BOX GROUP REF PART NUMBER DESCRIPTION QTY REMARKS 1 31B CONTROL BOX, compl B CONDENSER, compl. 1 24µF 3 31C CONDENSER BRACKET TAPPING SCREW 1 M4 x 10mm GROMMET B BOLT and WASHER ASS Y 2 M5 x 12mm 7 31B BOLT and WASHER ASS Y 2 M5 x 25mm DIODE STACK WASHER B TAPPING SCREW 1 M4 x 25mm RGV '98-5
10 FIG. 4 CONTROL PANEL RGV '98-5
11 FIG. 4 CONTROL PANEL REF PART NUMBER DESCRIPTION QTY REMARKS *1 31B CONTROL PANEL ASS Y For 60Hz-120V 1 Includes items 1 thru B PANEL A, compl B NO FUSE BREAKER (20A) B SCREW and WASHER ASS Y 6 M3 x 5mm AC VOLTMETER (100V) NUT (M3) B ENGINE SWITCH WING NUT (M5) SPRING WASHER WASHER LOCK WASHER NUT SCREW 1 M5 x 15mm 13 31B AC RECEPTACLE 1 GFCI SCREW and WASHER ASS Y 2 M4 x 10mm WASHER (M4) NUT (M4) TERMINAL BOLT (COLOR: RED) TERMINAL BOLT (COLOR: BLACK) CIRCUIT PROTECTOR (10A) TAPPING SCREW 6 M4 x 10mm RGV '98-5
12 FIG. 5 FUEL TANK RGV '98-5
13 FIG. 5 FUEL TANK REF PART NUMBER DESCRIPTION QTY REMARKS 1 31B FUEL TANK, compl FUEL GAUGE, compl FUEL TANK CAP, compl SCREW (counter head) FUEL FILTER LABEL (caution) RUBBER (tank) FLANGE BOLT 4 * FUEL STRAINER ASS Y 1 Includes items 12 and FILTER PACKING CUP NUT PACKING SCREW (pan head) RUBBER PIPE 1 ø6 x ø12 x 140mm HOSE CLAMP 2 RGV '98-5
14 FIG. 6 MUFFLER RGV '98-5
15 FIG. 6 MUFFLER REF PART NUMBER DESCRIPTION QTY REMARKS 1 31B MUFFLER, compl B MUFFLER COVER 1, compl B MUFFLER COVER GASKET, exhaust NUT BOLT and WASHER ASS Y BOLT and WASHER ASS Y B MUFFLER STAY SPARK ARRESTER, compl TAPPING SCREW 4 RGV '98-5
16 FIG. 7 CRANKCASE RGV '98-5
17 FIG. 7 CRANKCASE REF PART NUMBER DESCRIPTION QTY REMARKS * CRANKCASE, compl. 1 Includes items 3 thru VALVE GUIDE (OVER SIZE) OIL SEAL 1 25ø x 38ø X 7mm BALL BEARING 1 BB6205C DOWEL PIN STUD STUD STUD PLUG GASKET 2 * MAIN BEARING COVER, compl. 1 Includes items 12 and OIL SEAL 1 25ø x 41.24ø x 7mm BALL BEARING 1 BB6205C GOVERNOR GEAR, compl GOVERNOR SLEEVE OIL GAUGE GASKET GASKET (bearing cover) BOLT and WASHER ASS Y 8 * CYLINDER HEAD, compl. 1 Includes items 2 and 6 thru GASKET (head) FLANGE BOLT ROCKER COVER GASKET (rocker cover) DOWEL PIN FLANGE BOLT BREATHER COVER, compl BREATHER PLATE, compl GASKET (breather cover) RUBBER PIPE 1 8ø x 11ø x 75mm FLANGE NUT FLANGE BOLT 2 * GASKET SET (STD.) 1 RGV '98-5
18 FIG. 8 CRANKSHAFT and PISTON RGV '98-5
19 FIG. 8 CRANKSHAFT and PISTON REF PART NUMBER DESCRIPTION QTY REMARKS CRANKSHAFT, compl SPACER (t=0.6) 1 select one piece only SPACER (t=0.8) 1 select one piece only SPACER (t:=1.0 1 select one piece only NUT SPRING WASHER WOODRUFF KEY 1 * CONNECTING ROD ASS Y 1 Includes item CONNECTING ROD BOLT PISTON PIN PISTON (For STD.) PISTON 1 over size 0.25mm PISTON 1 over size 0.50mm PISTON RING SET (For STD.) PISTON RING SET 1 over size 0.25mm PISTON RING SET 1 over size 0.50mm CLIP 2 RGV '98-5
20 FIG. 9 INTAKE and EXHAUST RGV '98-5
21 FIG. 9 INTAKE and EXHAUST REF PART NUMBER DESCRIPTION QTY REMARKS * CAMSHAFT, compl. 1 Includes items 7 thru TAPPET VALVE SPRING KA0-40 RET VALVE SPRING INTAKE VALVE EXHAUST VALVE SPRING PIN RELEASE LEVER SNAPRING (outer) PUSH ROD A3 ROCKER ARM BOLT (Pivot) NUT KA0-31 COLLET VALVE GUIDE PLATE 1 * INTAKE PIPE, compl. 1 Includes item STUD 2 * AIR CLEANER ASS Y 1 Includes items 21 thru PACKING ELEMENT SET GROMMET INSULATOR GASKET 3 (insulator) GASKET (insulator) FLANGE BOLT GASKET 2 (insulator) FLANGE NUT KNOB, compl NUT and WASHER ASS Y LABEL (cleaner ID) 1 RGV '98-5
22 FIG. 10 GOVERNOR, OPERATION RGV '98-5
23 FIG. 10 GOVERNOR, OPERATION REF PART NUMBER DESCRIPTION QTY REMARKS GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD ROD SPRING CLIP BOLT and WASHER ASS Y NUT GOVERNOR SPRING SPEED CONTROL SCREW SPRING (adjust) BOLT and WASHER ASS Y WASHER 1 RGV '98-5
24 FIG. 11 COOLING and STARTING RGV '98-5
25 FIG. 11 COOLING and STARTING REF PART NUMBER DESCRIPTION QTY REMARKS BLOWER HOUSING, compl LABEL(trade mark) FLANGE BOLT HEAD COVER 1 * RECOIL STARTER ASS Y 1 Includes items 6 thru SPIRAL SPRING REEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING STARTER PULLEY RATCHET GUIDE SET SCREW FLANGE BOLT LABEL (OHV MARK) FLANGE BOLT LABEL (warning) LABEL (emission cont) 1 RGV '98-5
26 FIG. 12 CARBURETOR RGV '98-7
27 FIG. 12 CARBURETOR REF PART NUMBER DESCRIPTION QTY REMARKS * CARBURETOR ASS Y 1 Includes items 1 thru PACKING (chamber) FLOAT CHAMBER FLOAT PACKING BOLT MAIN JET (#73.8) SPRING FLOAT PIN NEEDLE VALVE MAIN NOZZLE SHAFT ASS Y (throttle) CHOKE LEVER VALVE (choke) ADJUST SCREW SPRING PILOT JET (#52.5) THROTTLE VALVE (#1 60) ADJUSTER GUIDE HOLDER SEAL CAP SCREW RING SCREW 1 RGV '98-7
28 FIG. 13 MAGNETO RGV '98-5
29 FIG. 13 MAGNETO REF PART NUMBER DESCRIPTION QTY REMARKS FLYWHEEL, compl IGNITION COIL, compl SPARK PLUG 1 BR6HS SPARK PLUG CAP PLUG TERMINAL CLAMP BOLT and WASHER ASS Y BOLT and WASHER ASS Y 1 RGV '98-5
30 FIG. 14 OIL SENSOR RGV '98-5
31 FIG. 14 OIL SENSOR REF PART NUMBER DESCRIPTION QTY REMARKS 1 KS OIL SENSOR, compl WIRE 4, compl CLAMP, compl SHELTER PLATE I SCREW and WASHER ASS Y 2 RGV '98-5
32 PRINTED IN THE USA
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