50 MINI ADVENTURE 2006
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- Harvey George
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1 50 MINI ADVENTURE 2006 SPARE PARTS MANUAL: CHASSIS ART.NO.: 3CF6001F5EN ENGLISH
2 INDEX 50 MINI ADVENTURE 2006 FRONT FORK MONOSHOCK, SWINGARM EXTHAUS SYSTEM TANK, SEAT, COVER 3x 7x 8x 9x MASK, FENDERS DECAL FRONT WHEEL REAR WHEEL 10x 11x 12x 13x ACCESSORIES HANDLEBAR, CONTROLS FRAME, SIDE STAND 14x 5x 6x x 1
3 FRONT FORK 50 MINI ADVENTURE FORK CPL. 50 ADV. MARZ A TOP FORK PLATE AH SCREW DIN0912-M 8X30 4 7* AH SCREW DIN0912-M 6X AC PLUG CAP O-RING PRE LOAD BUSH L=55MM SPRING 2N/MM SPRING 2,5N/MM x DUST SEAL STOP RING OIL SEAL 32/42/6,5-9, AA WASHER D42X32,5X1, PISTON RING D32 1 ONLY FOR REBOUND DAMPING PISTON ROD COMPRESSION MINI 02 1 COMPRESSION DAMP. RIGHT SIDE PISTON ROD REBOUND MINI 02 1 REBOUND DAMPING - LEFT SIDE REBOUND SPRING A/A SLIDER LEFT SIDE A/A/R SLIDER LEFT SIDE CPL WASHER 14X8X1, BOT. FORK PLATE CPL. MINI/JUN /R FORK TUBE R/S MINI/JUN /R FORK TUBE L/S MINI/JUN FOOT BUFFER A/A SLIDER RIGHT SIDE A/K/R SLIDER CPL. RIGHT SIDE STEER.HEAD SCREW M20X1,5 WS= STEER.STEM B. CPL. 50 SXR HH COLLAR SCREW M 8X30 WS= AH SCREW DIN6912-M10X25,10.9,L HANDLEBAR CLAMP D=22MM HANDLEBAR SUPPORT D=22MM STICKER LEFT SIDE MARZOCCHI / C * NEW PART X AS REQUIRED 3
4 FRONT FORK 50 MINI ADVENTURE STICKER RIGHT SIDE MARZOCCHI SELF LOCKING NUT DIN0985-M BRAKE CABLE CLAMP RSGU 9/ HH COLLAR SCREW M 5X20 WS= FORKOIL EBH16 SAE / C * NEW PART X AS REQUIRED 4
5 HANDLEBAR, CONTROLS 50 MINI ADVENTURE HANDLEBAR 50 AC+LC * TWIST GRIP COVER DOMINO TWIST GRIP CPL. 50 SXR RUBBER GRIP BRAKE CABLE FRONT 898/ BRAKE CABLE REAR 1187/ THROTTLE CABLE JUN.762/ SHORT CIRCUIT BUTTON S.CIRCUIT BUTTON W. RIP CORD x CABLE TIE 100/2,5MM BLACK x CABLE TIE 200/3,6MM BLACK x HAND BRAKE LEVER CPL. R/S MINI ADV HAND BRAKE LEVER LOOSE HAND BRAKE LEVER L/S PLASTIC CAP FOR CLUTCH LEVER x ADJUST SCREW CLUTCH LEVER 2000 x HH COLLAR SCREW M 6X20 WS=8 x / C * NEW PART X AS REQUIRED 5
6 FRAME, SIDE STAND 50 MINI ADVENTURE FRAME ADVENTURE GS "MF3R" SELF LOCKING NUT M HH COLLAR SCREW M 8X60 WS= HH COLLAR SCREW M 8X65 WS= HH COLLAR SCREW M 5X12 WS= SELF LOCKING NUT DIN0985-M BRAKE CABLE CLAMP RSGU 9/ METAMOLL FOR BATTERY BRACKET SIDE STAND L=270MM SILVER BUSHING FOR SIDE STAND SIDESTAND SPRING LONG HH COLLAR SCREW M 8X20 WS= LOCK WASHER 8MM CHAIN ROLL D=30MM HH COLLAR SCREW M 8X30 WS= BUSHING 8.2 X 12 X GROOVED BALL BEAR RS C CHAIN SLIDING PIECE BELOW ' BUSHING 8,2X10X WASHER DIN0125-A10, PIN DIN0094-3,2X25 STEEL FOOTREST SPRING L/S & R/S BOLT FOR FOOT PED FOOT REST L/S SILVER FOOT REST R/S SILVER ' / C * NEW PART X AS REQUIRED 6
7 MONOSHOCK, SWINGARM 50 MINI ADVENTURE SHOCK ABSORB.ADV GS L=245MM WASHER DIN0125-A10, SELF LOCK.NUT DIN0982-M10 HIGH SWINGARM CPL. JUN. ADV.+LC BUSHING BOX L=30 MM SPACING TUBE 10X13X140 MM SWING ARM BOLT M10X158, SELF LOCKING NUT M10 FK CHAIN SLID. GUARD FRO. MINI HH SCREW DIN0931-M10X WASHER 10,5 X 21 X CHAIN ADJUSTER SUPPORTING BRACKET SELF LOCKING NUT DIN0985-M FLAT H.SCREW DIN7991-M6X HOOK WRENCH 50 SXR BLIND RIVET THREAD M6 STE. 4MM CHAIN GUIDE REAR BRACKET FOR CHAIN GUARD * HH COLLAR SCREW M 5X12 WS= HH COLLAR SCREW M 5X30 WS= AH SCREW DIN912 M5X SELF LOCKING NUT DIN0985-M / C * NEW PART X AS REQUIRED 7
8 EXTHAUS SYSTEM 50 MINI ADVENTURE EXHAUST PIPE 50 ADVENTURE SILENCER SX JUNIOR TEN.SPRING L=62MM EY.MOVEABLE O-RING 32,00X3,00 VITON ROCKWOOL PREFOMED GRAMM TOTAL WEIGHT EXHAUST RUBBER MINI EXHAUST THROTTLE CPL. MINI RANGE CHANGE METAL NUT M SWINGELEMENT FOR EXHAUST PIPE HH COLLAR SCREW M 6X12 WS= HH COLLAR SCREW M 6X15 WS= HH COLLAR SCREW M 6X30 WS= BUSHING 7,5X12X28X7,8 ' EXHAUST BRACKET RUBBER BLACK / C * NEW PART X AS REQUIRED 8
9 TANK, SEAT, COVER 50 MINI ADVENTURE FUEL TANK 50 MINI AC FILLER CAP CPL. SMALL PVC-HOSE 6X9 MM PER METER x TANK SCREW MINI TANK ROLLER 12X26X12 ' FUEL COCK CPL. SMALL RALLYE' EJOT PT SCREW K60X20 WS= FUEL HOSE VITON 6X1,5 PER/M x YDNAC-CLAMP FUEL HOSE (8MM) HH COLLAR SCREW M 6X12 WS= O-RING 11X1,8 NBR SPOILER LEFT SX JUN/SEN SPOILER RIGHT SX JUN/SEN QUICK RELEASE CPL. 50 SXR ' SEAT MINI ADV. LOW MINI ADVENTURE TOOL SET 50 MINI, 60/65 SX / C * NEW PART X AS REQUIRED 9
10 MASK, FENDERS 50 MINI ADVENTURE REAR PART 50 MINI ORANGE AIR FILTER 134X96X15MM FILTER COVER JUN/SEN BUSH F.REAR P. SX JUN/SEN QUICK RELEASE LATCHPLATE SHEET MET.SCR.DIN7981-3,5X METAMOLL 90X45X3MM NUMBER PLATE SX JUN/SEN FENDER FRONT SX JUN/SEN HH COLLAR SCREW M 6X10 WS= CARBUR.CONNEC.BOOT SXR JUN MINI ADV HOSE CLAMP SGT SPLASH PROTECTOR JUNIOR CABLE TIE 300/4,8MM BLACK HH COLLAR SCREW M 6X16 WS= BUCKET / C * NEW PART X AS REQUIRED 10
11 DECAL 50 MINI ADVENTURE * DECAL SET CPL. 50 MINI ADV / C * NEW PART X AS REQUIRED 11
12 FRONT WHEEL 50 MINI ADVENTURE REAR WHEEL-SP CPL.1,5X10"STEEL AXLE FRONT CPL. L=202MM RIM 1,50X10" STEEL SPOKE 3X70X3,5MM SPOKE 3X69X4,5MM SPOKE NIPPLE 3MM GROOV.BALL BEAR RSR C RIM BAND 10" 22MM BRAKE SHOES GARN SUPPORTING PLATE CPL. FRONT DISTANCE TUBE FRONT WHEEL COVER CPL. 50SX LC CABLE TIE 300/4,8MM BLACK / C * NEW PART X AS REQUIRED 12
13 REAR WHEEL 50 MINI ADVENTURE RIM 1,50X10" STEEL REAR WHEEL HUB CPL SPOKE NIPPLE 3MM SPOKE 3X72X4,2MM SPOKE 3X72X5MM REAR WHEEL-SP CPL.1,5X10"STEEL AXLE REAR CPL. L=210MM CHAIN 1/2X3/16" WITH M.LINK ROLLS CONNECTING LINK 50 SX HH COLLAR SCREW M 6X16 WS= PAIR OF WASHERS M 6 NORDLOCK SPROCKET 44-T x SPROCKET 45-T x SPROCKET 46-T x SPROCKET 48-T GROOV.BALL BEAR RSR C RIM BAND 10" 22MM BRAKE SHOES GARN SUPPORTING PLATE CPL. REAR DISTANCE TUBE REAR WHEEL COVER CPL. 50SX LC CABLE TIE 300/4,8MM BLACK / C * NEW PART X AS REQUIRED 13
14 ACCESSORIES 50 MINI ADVENTURE FOOT BRAKE CABLE REAR 720/ FOOT BRAKE LEVER CPL SELF LOCKING NUT DIN0985-M SELF LOCKING NUT M TOOTHLOCK WASHER DIN6797-J 8, BRAKE THRUST BEARING MINI HH COLLAR SCREW M 8X16 WS= / C * NEW PART X AS REQUIRED 14
15 50 ADV GS 2006 SPARE PARTS MANUAL: ENGINE ART.NO.: 3CM080263EN ENGLISH
16 INDEX 50 ADV GS 2006 SPECIAL TOOLS ENGINE CASE CRANKSHAFT, PISTON CYLINDER, CYLINDER HEAD 3x 4x 5x 6x CARBURETOR CLUTCH KICKSTARTER TRANSMISSION 7x 8x 9x 10x FRESH OIL LUBRICATION IGNITION SYSTEM 11x 12x x x 1
17 SPECIAL TOOLS 50 ADV GS EXTRACTOR PRIM. GEAR CPL LOCTITE 243 BLUE 6CCM HOLDING SPANNER F. FLYWHEEL ADJUSTING PLATE 50SX MINI / C * NEW PART X AS REQUIRED 3
18 ENGINE CASE 50 ADV GS CLUTCH COVER ENGINGE CASE 50CCM LC IGNITION COVER 50 GS CU-SEAL RING DIN7603-6X10X HH COLLAR SCREW M 6X10 WS= HH COLLAR SCREW M 6X25 WS= HH COLLAR SCREW M 6X30 WS= HH COLLAR SCREW M 8X60 WS= AH SCREW DIN0912-M 6X AH SCREW DIN0912-M 6X40 A GASKET FOR OIL PLUG OIL PLUG 50 LC OIL DRAIN PLUG M10 WS= ANGLE PIECE 50CCM LC DOWEL 7X9X COPPER GASKET DIN X14X GASKET FOR CLUTCH COVER PVC-HOSE 3X5MM x ENGINE CASE GASKET 50 LC GASKET SET CPL. 50 AC / C * NEW PART X AS REQUIRED 4
19 CRANKSHAFT, PISTON 50 ADV GS A PISTON CPL.39,5 "AB" 50 LC 01 x C PISTON CPL.39,5 "CD" 50 LC 01 x E PISTON CPL.39,5 "EF" 50 LC 01 x CON.ROD REPAIR SET 50 AC CRANKSHAFT 50 GS PISTON RING 50CCM LC PISTON PIN 50CCM LC NEEDLE BEAR.PISTONPIN 12X15X CIRCLIP WOODRUFF KEY 2,5X3, OIL SEAL RING 15X24X OIL SEAL RING 17X35X BALL BEARING 17X40X / C * NEW PART X AS REQUIRED 5
20 CYLINDER, CYLINDER HEAD 50 ADV GS A CYLINDER 39,5MM "A" x B CYLINDER 39,5MM "B" x C CYLINDER 39,5MM "C" x CYLINDER HEAD 50 GS HH COLLAR SCREW M 6X25 WS= HH COLLAR SCREW M 6X20 WS= HH COLLAR SCREW M 8X20 WS= WASHER DIN0125-A 6, CLAMP SGT BRACKET IGNITI. COIL 50LC COLLAR BUSHING 6,3X8X7, HH COLLAR SCREW M 6X30 WS= WASHER DIN9021-A 6, CYLINDER BASE GASKET 0,2 MM x CYLINDER BASE GASKET 0,5 MM x CYLINDER HEAD GASKET 50 AC INTAKE VALVE GASKET INLET MANIFOLD 50CCM LC MEMBRANE HOUSING CPL.65SX MEMBRANE LOOSE 60/65 CCM FLAT HEAD SCREW DIN7985-M 3X RUBBER SLEEVE D=8MM OPEN DAMPING RUBBER-SET / C * NEW PART X AS REQUIRED 6
21 CARBURETOR 50 ADV GS CARBURETOR DELLO. PHVA 12XS CYL.HEAD SCREW DIN0084-M 5X16A CARBURETOR COVER DELLOR SPRING SPRING CAP THROTTLE VALVE CLAMP SPRING JET NEEDLE A IDLE ADJUST SCREW SPRING FOR ADJUST SCREW STARTING LEVER CPL. DELL ADJUST SCREW ATOMIZER 211FA MAIN JET 65 DELLORTO MAIN JET 70 DELLORTO x MAIN JET 80 x JET 60 DELLORTO M6X0,75 x STARTING JET IDLING JET 35 x IDLING JET IDLING JET 45 x FLOAT CPL FLOAT BOWL DELLORTO CYL.SCREW DIN0084-M 4X20 A PVC-HOSE 3X5MM x GASKET SET DELLORTO PHVA / C * NEW PART X AS REQUIRED 7
22 CLUTCH 50 ADV GS CLUTCH CPL CLUTCH HUB 50 LC SPACER 6X8X CLUTCH SPRING 50 GS HH SCREW DIN0933-M 6X CLUTCH BLOCK 50 LC NEEDLE BEARING 15X18X SPACER WASHER 15X25X0,6 x STOP DISC 15X25X1 x STOP DISC 15X25X0,5 x WASHER 10,4X16,8X0, WASHER 8X15,3X0, CLUTCH DRUM 16-T HH COLLAR NUT M10X1,25 WS= / C * NEW PART X AS REQUIRED 8
23 KICKSTARTER 50 ADV GS CIRCLIP DIN X KICKSTARTER SHAFT KICKSTARTER SLEEVE OIL SEAL RING 16X22X KICKSTARTER SPRING KICKSTARTER SLEEVE SPRING BEARING BOLT F. KICKST SLEE STOP DISC 16X26X HH COLLAR SCREW M 6X20 WS= KICKSTARTER 50CCM LC / C * NEW PART X AS REQUIRED 9
24 TRANSMISSION 50 ADV GS COUNTER SHAFT 50CCM LC WOODRUFF KEY 5X5X PRIMARY GEAR 57-T BALL BEARING 15X35X SPROCKET 9-T 50 LC 2001 x SPROCKET 10-T 50 LC 2001 x SPROCKET 11-T 50 LC SPROCKET 12-T 50 LC 2001 x SPROCKET 13-T 50 LC 2001 x CIRCLIP DIN X OIL SEAL RING 15X24X HH NUT 14X1,25X7 WS= LOCKING PLATE D=14MM / C * NEW PART X AS REQUIRED 10
25 FRESH OIL LUBRICATION 50 ADV GS OIL TANK 50 ADV. 'GS' OIL TANK COVER 50 GS BRACKET FOR OIL TANK HH COLLAR SCREW M 6X10 WS= EJOT PT SCREW K60X20 WS= RUBBER SLEEVE D=8MM OPEN SPACER FOR OIL PUMP GEAR RETA.PIN/BEAR.NEEDLE NRO 3X8, OIL PUMP GEAR 50 GS CIRCLIP DIN472 19x OIL PUMP 50 GS O-RING 19,10X1,60 NBR YDNAC CLAMP (9MM) HOSE 5X9MM AH SCREW DIN912 M5x PREFORM. HOSE CARB.-PUMP 2X5MM CLAMP 5 FOR OIL PUMP / C * NEW PART X AS REQUIRED 11
26 IGNITION SYSTEM 50 ADV GS FLYWHEEL STATOR 50CCM LC FLYWEEL ROTOR IGNITION COIL 50CCM LC HH COLLAR SCREW M 6X12 WS= SPARK PLUG NGK BR8ECM SPARK PLUG CAP NGK REINFORC AH SCREW DIN0912-M 5X HH COLLAR NUT M10X1,25 WS= / C * NEW PART X AS REQUIRED 12
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