PVC and Aluminum Window-Door Profiles Processing Machinery

Transcription

1 PVC and Aluminum Window-Door Profiles Processing Machinery

2 Saws Profile Machining Center Contents Contents Reinforcement Screw Drivers Routers & Drills Saws Page Welding Machines Page TA 134 Mitre Saw 4 KB 512 Single Head Welding Machine 46 TA 141 Mitre Saw 5 KB 513 Single Head Welding Machine 46 TA 133 Mitre Saw 6 KC 258 Double Head Welding Machine 47 Welding Machines TT 352 Double Mitre Saw 7 KD 658 Four Head Welding Machine TT 405 Double Mitre Saw 8-9 KV 312 V-Welding Machine 50 TT 450 Automatic Double Head Mitre Saw Corner Cleaning Machines SC 110 Automatic Cutting Center CA 727 Corner Cleaning Machine MS 300 Digital Measuring and Stop System CA 747 Corner Cleaning Machine TC 294 Glazing Bead Saw CA 767 Corner Cleaning Machine TV 192 Automatic V-cutting Saw 16 CN 770/20 CNC Corner Cleaning Machine 54 TA 144 Automatic Aluminum Wedge Cutting Saw 17 CN 772 CNC Corner Cleaning Machine 55 Routers & Drills FT 312 Drain Slot Router 20 CN 784 CNC Four Corners Cleaning Machine CA 117 V-Cleaning Machine End Milling Machines FT 313 Drain Slot Router 20 Single Lines FT 376 Drain Slot Router 20 Single Line FT 386 Drain Slot Router 20 Single Line Corner Cleaning Machines 3 Single Lines Assembly Equipments & Devices Corner Crimping Machines Production Layouts FU 440 Copy Router 21 FU 460 Copy Router with Triple Drill 21 FU 465 Copy Router with Triple Drill and Milling 22 FR 480 Copy Router with Triple Drill and Drain Slot Routing 22 Profile Machining Center NR 210 Profile Machining Center NR 241 Profile Machining Center NR 242 Profile Machining Center SC 223 Profile Machining Center SC 220/40 Profile Machining Center Reinforcement Screw Drivers DV 404 Reinforcement Profile Screwing Machine 36 DV 408 Automatic Reinforcement Profile Screwing Machine 37 End Milling Machines FA 150 End Milling Machine 40 FA 153 Automatic End Milling Machine 40 FA 154 Automatic End Milling Machine 41 FA 533 Automatic End Milling Machine 41 FA 526 Double Head Automatic End Milling Machine 42 FA 535 Automatic End Milling and Screwing Machine 43 Single Line Automatic Welding and Corner Cleaning Center Corner Crimping Machines HP 114 Corner Crimping Machine 70 Assembly Equipments & Devices CT 303 Glass Assembly Table 72 KT 804 Sash Assembly Table 73 KT 805 Sash Assembly Table 74 TM 560 Welded Corner Strength Test Machine 75 Production Layouts 76

3 About Us About Us Saws Saws Murat Makina has been established in 1983 as the pioneer for manufacturing PVC and aluminum door-window profiles processing machines in Turkey. With its sound infrastructure, making efficient use of national industry resources as well as Turkish engineering and labor forces, Murat has become the number one brand in the sector in a very short time and keeps its leading position in Turkey since then. Using high quality materials in every aspect of production, investing in R&D, and experience in fulfilling customer needs resulted in manufacturing high quality, state of the art machinery at affordable prices. Even at crisis times both local and worldwide, Murat has never made a concession o its quality production principles. The high quality of Murat gained its name recognition and ensured it to be a well-known brand also beyond Turkey. Today, Murat exports machinery to 75 countries and provides on site technical service all over the world. Murat operates at a modern manufacturing plant covering 25,000 m 2 located in Istanbul. Qualified 370 employees work to produce the best machinery and provide the best service for maximum customer satisfaction. The well trained sales team and technicians are always available to answer any queries that may come from customers regarding investment planning, machinery or technical service.

4 Saws Saws TA 134 Mitre Saw TA 141 Mitre Saw For PVC profiles cutting. Pneumatic sawing feed from below with 400 mm. saw blade diameter The saw blade feed speed can be adjusted. Wide angle range from 22,5 to 112,5 with special location points at 45, 90 and 135. Vertical pneumatic clamps ensure optimum profile fixing. For Aluminum and PVC profiles cutting. Pneumatic sawing feed from below with 350 mm. saw blade diameter. The saw blade feed speed can be adjusted. Wide angle range from 22,5 to 112,5 with special location points at 45, 90 and 135. Vertical pneumatic clamps ensure optimum profile fixing. OPTIONAL Left and right conveyor system. Manuel measuring system conveyor 3,0 m. Right (TK 061) Manuel measuring system conveyor 3,0 m. Left (TK 062) Automatic Digital Length Measuring System (MS 300)* * Can be produced for left or right usage. OPTIONAL Cooling system for aluminum profiles. Left and right conveyor system. Manuel measuring system conveyor 3,0 m. Right (TK 061) Manuel measuring system conveyor 3,0 m. Left (TK 062) Automatic Digital Length Measuring System (MS300)* * Can be produced for left or right usage. 6 Power output: 1.5 kw Spindle speed: 2,800 r.p.m. Air consumption: 15 l/min. Machine height: 1,250 mm Machine length: 750 mm Machine width: 800 mm Machine weight: 130 kg Power supply: 380 V, 3ph, Hz Power output: 1.1 kw, (2.2 kw optional for Alu) Spindle speed: 2,800 r.p.m. Max. profile width: 200 mm Max. profile height: 100 mm Air consumption: 48 l/min. (95 l/min. cooling system) Machine height: 1,300 mm Machine length: 800 mm Machine width: 700 mm Machine weight: 195 kg 7

5 Saws Saws TA 133 Mitre Saw For Aluminum and PVC profiles cutting. Pneumatic sawing feed from below with 420 mm. saw blade diameter. The saw blade feed speed can be adjusted. Wide angle range from 22,5 to 112,5 with special location points at 45, 90 and 135. Vertical pneumatic clamps ensure optimum profile fixing. OPTIONAL Cooling system for aluminum profiles. Left and right conveyor system. Manuel measuring system conveyor 3,0 m. Right (TK 061) Manuel measuring system conveyor 3,0 m. Left (TK 062) Automatic Digital Length Measuring System (MS 300)* * Can be produced for left or right usage. TT 352 Double Mitre Saw PVC profiles cutting with 350 mm. saw blade diameter The movable head can be manually positioned at the desired length by controlling the digital display and pneumatically fixed. Standard equipped with digital measuring system. Pivoting range up to 45 left and right provide to work both internal and external dimensions. The pivoting range between can be infinitely adjusted and fixed by manual clamping. Location points at ±60, ±67.5, and ±75 ease to adjust the head at most comm.on angles. The saw blade feed speed can be adjusted. Protective covers increase working safety. Vertical pneumatic clamps ensure optimum profile fixing. 8 Power output: 2.2 kw Spindle speed: 2,800 r.p.m. Air consumption: 60 l/min. (100 lt/min. cooling system) Machine height: 1,330 mm Machine length: 750 mm Machine width: 830 mm (+130 mm. cooling system) Machine weight: 225 kg 9 Power supply: 400 V, 3ph, Hz Total power output: 2.2 kw Spindle speed: 2,800 r.p.m. Max. cutting length: 3,700 mm Min. cutting length: 410 mm Air consumption: 40 l/min. Machine height (incl. display): 1,750 mm Machine length: 4,500 mm Machine width: 1,050 mm Machine weight: 425 kg TA MS 300 (OPTIONAL)

6 Saws Saws TT 405 Double Mitre Saw For PVC and Aluminum profiles cutting. Solid cast construction for length and angle accuracy. Ultimate cutting quality. Automatic tilt movement of the saw heads to 45 and 90. Angles between 45 and 90 can be adjusted manually and fixed easily. The 450 mm. saw blade diameter enables to cut wide profiles as well as two 80 mm. profiles at the same time. The saw blade feed speed can be adjusted. Ability to cut 4,200 mm. length. By means of the PLC control system with Windows CE the movable head positions itself automatically. Piece numbers, length dimensions, angular positions and quantities can be programm.ed on the control panel (999 x 3 different data can be stored). Data transfer is available via network connection or USB interface. The control system can skip and then continue the cutting order. Profile support conveyor fixed to the movable head helps to keep the balance of the work piece. Automatic closing safety hood Horizontal and vertical clamping system ensure optimum profile fixing. OPTIONAL: Cooling system to cut aluminum profiles. OPTIONAL: Aluminum wedge cutting system. OPTIONAL Barcode printer. Cooling system to cut aluminum profiles. Hydro-pneumatic system for aluminum profiles. Aluminum wedge cutting system. (max. 7,200 mm. length can be fixed to the machine) 11 Total power output: 2.2 kw (5 kw optional for Alu) Power output of each motor: 1.5 kw, (2.2 kw optional for Alu) Spindle speed: 2,800 r.p.m. Max. cutting length: 4,200 mm Min. cutting length: 450 mm Min. wedge cutting length: 4.8 mm. Air consumption: 50 l/min. (120 l/min. cooling system) Machine height: 1,550 mm Machine length: 4,950 mm + 2,600 mm Machine width: 1,400 mm Machine weight: 755 kg Cutting diagram for PVC Cutting diagram for aluminum

7 Saws Saws TT 450 Automatic Double Head Mitre Saw Aluminium and PVC profiles cutting Saw Heads which can cut inward or outward Angels between / can be adjusted manually. Length, angle and cutting accuracy thanks to strong construction and linear bearing system 500 mm diameter saw blade enables accurate cutting of different sizes of Aluminium and PVC profiles More precise and serial cutting by tolerating failures which are caused by profile wideness with automatic profile measurement system during outward cutting process Can cut the maximum 4500mm profile Automatic positioning of the mobile head by means of PLC control system with Win CE Item number, length dimensions, angels and quantities can be programmed on the control panel (999 x 3: able to cut in 3 different programme) Data transfer by means of Network connection or USB Adjustable saw movement speed Continues where it left by switching among different cutting Profile support conveyor on mobile head balance the profile worked on In long-length profile cutting, Automatic support mechanisms which work between fixed and mobile head prevents the deflection and provides smooth and precise cutting Ease of use by ergonomic design Automatic closing safety hood to protect the employee Horizontal and vertical clamping system to ensure optimum profile fixing 13 OPTIONAL Chips are transported to the evacuation tank by automatic carrying belt during cutting process Able to cut the profile in desired length with Aluminium wedge cutting (min.: 4mm max: 7.500mm) Dust and chips extraction system Machine can be produced mm and mm in length upon request Barcode Printer Power Supply : 400 V, 3 ph, Hz Total Power : 6,55 kw Motor Power : 3 kw x 2 Saw Speed : r.p.m. Max. profile Width : 175 mm Max. Cutting Length : mm Min. Cutting Length : 350 mm Air Pressure : 6-8 bar Air Consumption : 60 l/dk. Machine Height : mm Machine Length : mm Machine Width : mm Machine Weight : kg

8 Saws Saws SC 110 Automatic Cutting Center Automatic and fast cutting of PVC profiles at different lengths. Loading of profiles (max. 7,0 m length). Automatically feeds the profiles from the loading magazine, cuts at the desired lengths. The 500 mm. saw blade diameter enables cutting of wide profiles. Automatic swing of the saw to all angles between 45 and 135 with 0.1 accuracy. The swing movement to desired angles is provided by servo motors. Accurate cutting lengths due to servo system. The cut work pieces are automatically moved to offloading station. The saw blade feed speed can be adjusted. Data transfer is available via network connection or USB interface. By online connection to the entire system, remote detection of malfunctions and maintenance is available. 12 touchscreen. High performance industrial PC with Windows XP Embedded operating works needles of fan between 0 C 55 C. All error messages can be monitored from the screen by the software developed by Murat Machinery Software Department. Barcode printer for manual labeling. Full integration with various window and door production software. Automatic conveyor belt system to transport scrap profiles to waste container. Dust and chip extraction system. 15 Capacity: Depending on the process Min. 2,600 meters / 8 hours Max. 2,800 meters / 8 hours. Power output: 10 kw, 22 A Spindle speed: 2,800 r.p.m. Max. raw profile length: 7,000 mm. Max. profile cutting length: 7,000 mm. Min. profile cutting length: 400 mm. Machine height: 1,700 mm Machine length: 12,800 mm Machine width: 2,600 mm Machine weight: 1,600 kg.

9 Saws Saws MS 300 Digital Measuring and Stop System Automatic positioning of the sliding stop at desired length enables accurate cutting. By linear bearing system enables fast positioning. Digital automatic measuring is enabled by PLC control system with Windows CE operating system. Data transfer is available via network connection or USB interface. Piece numbers, length dimensions, angular positions and quantities can be programm.ed on the control panel (999 x 3 different data can be stored). Compatible with TC 294, TA 133, TA 134 and TA 141. The conveyor height can be adjusted according to the cutting machine. OPTIONAL Electronic Digital Measuring Rod (EM 135) Bluetooth comm.unication Barcode reader Barcode printer Power supply: 230 V, 3 ph, Hz Power output: 0.37 kw Maximum cutting length: 3,000 mm Maximum profile width: 200 mm Machine height: 800 1,000 mm (adjustable) Machine length: 3,715 mm Machine width: 500 mm Machine weight: 150 kg 17 TC 294 Glazing Bead Saw Two special saw blades positioned at 45 for simultaneous undercutting of the glazing bead profiles. By means of special counterblocks two glazing bead profiles can be cut at the same time. Automatic operation with adjustable feed speed. Standard equipped with conveyor system with manual measuring rod and adjustable length fixing stopper. Counterblocks can be changed easily. Two vertical pneumatic clamps enable optimum work piece fixation. Total power output: 1,5 kw Power output of each motor: 0.75 kw x 2 Spindle speed: 2,800 r.p.m. Saw blade diameter: Ø 200 mm. x 2; Ø 100 mm. x 2 Max. cutting length: 3,000 mm. Min. cutting length: 230 mm. Air consumption: 70 l/min. Machine height: 970 mm. Machine length: 440 mm. ( mm. conveyor system) Machine width: 1,150 mm Machine weight: 130 kg

10 Saws Saws TV 192 Automatic V-cutting Saw Two 45 angled saw blades with 200 mm. diameter, V-cuts PVC profiles for V-welding. The cutting depth can be set easily. The adjustable saw blade feed enable fast and precise cutting with rapid return. Horizontal pneumatic clamps are positioned opposite of the movement direction to ensure optimum profile fixing. Total power output: 1,5 kw (0.75 kw x 2) Spindle speed: 2,800 r.p.m. Profil genişliği ve yüksekliği çıkartıldı. Air consumption: 60 l/min. Machine height: 1,200 mm Machine length: 500 mm (+2,000 mm. left, + 2,000 mm. right conveyor) Machine width: 1,200 mm Machine weight: 190 kg TA 144 Automatic Aluminum Wedge Cutting Saw CNC Control System Saw of Servo Motors is giving possibility to adjusted of PVC profiles cutting height and cutting speed at different lengths According to the profile weight with Servo Motors profile system possibility to adjusting feed speed Maximum Speed and ultimate accuracy with Servo motor system. +/- 0.1 mm cutting accuracy Maximum surface quality and dimensional accuracy with Clean cut system. Horizontal and vertical pneumatic profile clamping system Automatic spray cooling 3 mt roller conveyors Ability to automatic slicing Ability to create a cutting list Cutting list Data transfer is available via network connection or USB interface Safety switch protection cover system Touchscreen Plc 500 mm saw blade diameter Power Output 5,5 Kw Spindle Speed 3000 r.p.m Technical Details: TV 192 Ø Power supply: 400 V, 3ph, 50 Hz Power output: 7 kw Max. cutting length: 5m Min. cutting length: 30 mm Max. profile width: 180 mm Max. profile height: 150 mm Machine Height: 1,500 mm Machine Width: 1060 mm Machine Length: 2000 mm.(+2,900 mm. conveyor) Machine weight: 1100 kg Saw blade diameter: Ø500mm

11 Routers & Drills Routers & Drills

12 Routers & Drills Routers & Drills (FT 313) (FU 440) - Cooling system for aluminum profiles FT 312 Drain Slot Router FU 440 Copy Router 22 (FT 386) Mills water drain slots and opens ventilation holes on PVC profiles at various angles. Two high speed motors mills drain slots on different surfaces of the profile. Motors can work individually. Easy to adjust according to different profile cross sections. Full automatic operation. Pneumatic profile clamping. Power supply: 230 V, Hz Total power output: 2 kw Power output of each motor: 0.66 kw Router spindle speed: 12,000 r.p.m. Routing length max: 50 mm. Stroke: 25 mm. Max. profile section dimensions: 90 mm x 90 mm. Air consumption: 12 l/min. Machine height: 1,220 mm Machine length: 750 mm Machine width: 600 mm Machine weight: 95 kg. FT 313 Drain Slot Router See FT 312, however; with three high-speed motors. Air consumption: 18 l/min. Routing of door handle holes, lock cylinders and drain slots on PVC and aluminum profiles. Precise routing with minimal effort and simple operation. 1:1 ratio transfer of the pattern from a template onto the profile. Frequency controlled (inverter) high speed motor. Manual two stepped copy finger for 5 mm. and 8 mm. cutter diameters Possibility of template free depth adjustment and routing on two axis with measurement scale rod. Pneumatic profile clamping. OPTIONAL Cooling system for aluminum profiles. Left and right length stop system Power supply: 230 V, Hz Power output: 0.75 kw Spindle speed: 12,000 r.p.m. Routing capacity: 250 x 100 mm. Stroke: 100 mm. Max. profile section dimensions: 110 mm x 100 mm. Air pressure 6-8 bar Air consumption: 5 l/min. Machine height 1650 mm Machine length 450 mm Machine width 620 mm (+1,000 mm. right and left profile support conveyor) Machine weight 70 kg 23 FT 376 Drain Slot Router Mills water drain slots and opens ventilation holes on PVC profiles at various angles. Two frequency controlled (inverter) high speed motors mills drain slots on different surfaces of the profile. Motors can work individually. Routing speeds can be adjusted independently. Easy to adjust according to different profile cross sections. The upper routing unit automatically positions itself to left or right side of the profile. Pneumatic profile clamping. FT 386 Drain Slot Router See FT 376, however; with three frequency controlled (inverter) high speed motors. Air consumption: 24 l/min. Power supply: 230 V, Hz Total power output: 1.2 kw Power output of each router: 0.37 kw Router spindle speed: 18,000 r.p.m. Routing length max: 50 mm. Stroke: 25 mm. Max. profile section dimensions: 90 mm x 90 mm. Air consumption: 24 l/min. Machine height: 1,260 mm Machine length: 800 mm Machine width: 760 mm Machine weight: 95 kg FU 460 Copy Router with Triple Drill Routing of door handle holes, lock cylinders and drain slots on PVC profiles. Precise routing with minimal effort and simple operation. 1:1 ratio transfer of the pattern from a template onto the profile. Triple spindle drilling of PVC sash profiles with reinforcement steel by manual feed. Long lasting specially coated drillers. Frequency controlled (inverter) high speed motor. Manual two stepped copy finger for 5 mm. and 8 mm. cutter diameters Possibility of template free depth adjustment and routing on two axis with measurement scale rod. Pneumatic profile clamping. OPTIONAL Left and right length stop system Total power output: 2 kw Power output router: 0.75 kw Power output triple drill: 1.1 kw Router spindle speed: 12,000 r.p.m. Drill spindle speed: 930 r.p.m. Routing capacity: 250 x 100 mm. Stroke: 100 mm. Max. profile section dimensions: 110 mm x 100 mm. Air consumption: 5 l/min. Machine height: 1,650 mm Machine length: 900 mm Machine width: 630 mm (+1,000 mm. right and left profile support conveyor) Machine weight: 105 kg (FU 460)

13 24 FU 465 Copy Router with Triple Drill and Milling Routing of door handle holes, lock cylinders and drain slots on PVC profiles. Automatic espagnolette and lock canal milling. Precise routing with minimal effort and simple operation. 1:1 ratio transfer of the pattern from a template onto the profile. Automatic triple spindle drilling of PVC sash profiles with reinforcement steel. Frequency controlled (inverter) high speed motor. Manual two stepped copy finger for 5 mm. and 8 mm. cutter diameters Possibility of template free depth adjustment and routing on two axis with measurement scale rod. Pneumatic profile clamping. Total power output: 3.5 kw Power output router: 0.75 kw Power output triple drill: 1.1 kw Power output milling: 1.5 kw Router spindle speed: 12,000 r.p.m. Drill spindle speed: 930 r.p.m. Milling spindle speed: 12,000 r.p.m. Routing capacity: 250 x 100 mm. Milling length: 250 mm. Stroke: 100 mm. Max. profile section dimensions: 110 mm x 100 mm. Air consumption: 50 l/min. Machine height: 1650 mm Machine length: 1000 mm Machine width: 840 mm (+1,000 mm. conveyor) Machine weight: 140 kg FR 480 Copy Router with Triple Drill and Drain Slot Routing Routing of door handle holes, lock cylinders and drain slots on PVC profiles. Precise routing with minimal effort and simple operation. 1:1 ratio transfer of the pattern from a template onto the profile. Triple spindle drilling with manual feed for espagnolette holes on PVC sash profiles. Drain slot milling at varying angles. Frequency controlled (inverter) high speed motor. Manual two stepped copy finger for 5 mm. and 8 mm. cutter diameters Possibility of template free depth adjustment and routing on two axis with measurement scale rod. Pneumatic profile clamping. OPTIONAL Left and right length stop system Total power output: 2.22 kw Power output milling: 0.75 kw Power output triple drill: 1.1 kw Power output router: 0.37 kw Router spindle speed: 12,000 r.p.m. Drill spindle speed: 930 r.p.m. Routing capacity: 250 x 100 mm. Stroke: 100 mm. Max. profile section dimensions: 110 mm x 100 mm. Air consumption: 15 l/min. Machine height: 1,650 mm Machine length: 900 mm Machine width: 630 mm (+1,000 mm. conveyor) Machine weight: 125 kg Profile Machining Center Profile Machining Center

14 Profile Machining Center Profile Machining Center NR 210 Profile Machining Center Routing, reinforcement steel screwing, drilling, milling, marking operations on PVC profiles are gathered in one machine controlled by computer Stacking of 10 cut to size profiles with reinforcement steel (max. 3,5 m. length). The barcode reader enables arranging the sequence of the profile and processes. Drain slot routing, drilling and routing at variable angles. Automatic screwing of reinforcement steels. Drilling of fixation, triple handle holes and hinge holes together with the reinforcement steel. 17 touchscreen enables easy access and control. High performance Workstation PC with Intel Core i5 3,1 Ghz microprocessor. All error messages can be monitored from the screen by the software developed by Murat Machinery Software Department. By online connection to the entire system, remote detection of malfunctions and maintenance is available. Data transfer is available via network connection or USB interface. Full integration with various window and door production software. Central lubrication system eases maintenance. Capacity: Depending on the process on profiles Min. 100 windows / 8 hours Max. 120 windows / 8 hours 27 Power output: 9 kw, 24A Max. profile height: 140 mm. Min. profile height: 45 mm. Max. profile width: 130 mm. Min. profile width: 40 mm. Max. profile processing length: 3,500 mm. Min. profile processing length: 400 mm. Air consumption: 420 l/min. Machine height: 2,100 mm Machine length: 9,000 mm Machine width: 3,500 mm Machine weight: 4,700 kg. Tool List 01 Rosette Hole 02 Drainage 03 Rosette Hole 06 Door Sash Outside Drainage 07 Screwing 08 Marking & Window Sash outside drainage 09 Lock Case Routing 10 T&T Sash Hinge Pin Hole 11 Triple Handle Hole 12 Cylinder Barrel Milling 13 3D Hinge Pin Hole 14 Door handle and barrel hole 16 Cross Drainage (yada Inside Drainage) 17 Screwing 18 T-Connnector marking 19 Dowel & T-Connection Hole 20 Striking plate hole

15 Profile Machining Center Profile Machining Center 28 NR 241 Profile Machining Center All sawing, routing, drilling, reinforcement steel screwing, marking and end milling operations on PVC profiles are gathered in one machine controlled by computer. Stacking of 10 profiles (max. 6,5 m length). Manual barcode labeling system integrated with single-lines. Servo controlled automatic swing of the saw to all angles between 30 and 150 with 0.1 accuracy. Drain slot routing, drilling and routing at variable angles. Automatic screwing of reinforcement steels. Drilling of fixation, triple handle and hinge holes together with the reinforcement steel. Automatic conveyor belt system to transport scrap profiles to waste container. Waste profiles longer than 1,000 mm. can be reprocessed. 17 touchscreen enables easy access and control. High performance Workstation PC with Intel Core i5 3,1 Ghz microprocessor. All error messages can be monitored from the screen by the software developed by Murat Machinery Software Department. By online connection to the entire system, remote detection of malfunctions and maintenance is available. Data transfer is available via network connection or USB interface. Full integration with various window and door production software. Central lubrication system eases maintenance. OPTIONAL End milling of transom profiles with two blade sets for two different profile cross sections. Capacity: Depending on the process on profiles Min. 100 windows / 8 hours Max. 120 windows / 8 hours Power output: 18 kw, 45 A Sawblade diameter: Ø 500 mm Max. profile height: 140 mm. Min. profile height: 45 mm. Max. profile width: 130 mm. Min. profile width: 40 mm. Max. raw profile length: 6,500 mm. Max. profile processing length: 3,500 mm. Min. profile processing length: 400 mm. Air consumption: 720 l/min. Machine height: 2,300 mm Machine length: 18,000 mm Machine width: 6,750 mm Machine weight: 6,900 kg. Tool List 01 Rosette Hole 02 Drainage 03 Rosette Hole 06 Door Sash Outside Drainage 07 Screwing 08 Marking & Window Sash outside drainage 09 Lock Case Routing 10 T&T Sash Hinge Pin Hole 11 Triple Handle Hole 12 Cylinder Barrel Milling 13 3D Hinge Pin Hole 14 Door handle and barrel hole 16 Cross Drainage (yada Inside Drainage) 17 Screwing 18 T-Connnector marking 19 Dowel & T-Connection Hole 20 Striking plate hole

16 Profile Machining Center Profile Machining Center NR 242 Profile Machining Center All sawing, routing, drilling, reinforcement steel screwing, marking and end milling operations on PVC profiles are gathered in one machine controlled by computer. The two machining stations for profiles with reinforcement steel increases production capacity. Stacking of 10 profiles (max. 6,5 m length). Manual barcode labeling system integrated with single-lines. Servo controlled automatic swing of the saw to all angles between 30 and 150 with 0.1 accuracy. Drain slot routing, drilling and routing at variable angles. Automatic screwing of reinforcement steels. Drilling of fixation, triple handle and hinge holes together with the reinforcement steel. Automatic conveyor belt system to transport scrap profiles to waste container. Waste profiles longer than 1,000 mm. can be re-processed. 17 touchscreen enables easy access and control. High performance Workstation PC with Intel Core i5 3,1 Ghz microprocessor. All error messages can be monitored from the screen by the software developed by Murat Machinery Software Department. By online connection to the entire system, remote detection of malfunctions and maintenance is available. Data transfer is available via network connection or USB interface. Full integration with various window and door production software. Central lubrication system eases maintenance. 31 OPTIONAL End milling of transom profiles with two blade sets for two different profile cross sections. Capacity: Depending on the process on profiles Min. 200 windows / 8 hours Max. 240 windows / 8 hours Power output: 30 kw, 80A Sawblade diameter: Ø 500 mm Max. profile height: 140 mm. Min. profile height: 45 mm. Max. profile width: 130 mm. Min. profile width: 40 mm. Max. raw profile length: 6,500 mm. Max. profile processing length: 3,500 mm. Min. profile processing length: 400 mm. Air consumption: 1200 l/min. Machine height: 2,350 mm Machine length: 18,000 mm Machine width: 10,500 mm Machine weight: 10,800 kg. TOOL LIST 01 Rosette Hole 02 Drainage 03 Rosette Hole 06 Door Sash Outside Drainage 07 Screwing 08 Marking & Window Sash outside drainage 09 Lock Case Routing 10 T&T Sash Hinge Pin Hole 11 Handle Hole 12 Cylinder Barrel Milling 13 3D Hinge Pin Hole 14 Door handle and barrel hole 16 Cross Drainage (yada Inside Drainage) 17 Screwing 18 T-Connnector marking 19 Dowel & T-Connection Hole 20 Striking plate hole

17 SC 223 Profile Machining Center All sawing, routing, drilling, reinforcement steel screwing, marking operations on PVC profiles are gathered in one machine controlled by computer. Stacking of 10 profiles (max. 7,0 m length). Manual barcode labeling system integrated with single-lines. Servo controlled automatic swing of the saw to all angles between 30 and 150 with 0.1 accuracy. 2 spindle motors with 8-axis movement, work on all surfaces of the profile simultaneously. Drain slot routing, drilling and routing at variable angles. Automatic screwing of reinforcement steels. Triple handle drilling with reinforcement steel. 15 touchscreen enables easy control of the machine. High performance industrial PC with Windows XP Embedded operating works needles of fan between 0 C 55 C. Full integration with various window and door production software. Safe production by means of 3D crash and fault control system developed by Murat Machinery Software Department. Easy production control with the 2nd screen on the transfer station. All error messages can be monitored from the screen by the software developed by Murat Machinery Software Department. By online connection to the entire system, remote detection of malfunctions and maintenance is available. Dust and chip extraction system. Automatic conveyor belt system to transport scrap profiles to waste container. Central lubrication system eases maintenance. Capacity: Depending on the process on profiles Min. 180 windows / 8 hours Max. 200 windows / 8 hours Power output: 20 kw, 50 A Max. profile height: 128 mm. Min. profile height: 35 mm. Max. profile width: 125 mm. Min. profile width: 30 mm. Max. raw profile length:7,000 mm. Max. profile processing length: 3,500 mm. Min. profile processing length: 360 mm. Air consumption: 809 lt / min. Machine height: mm. Machine length: 19,000 mm. Machine width: mm. Machine weight: 5,000 kg.

18 SC 220/40 Profile Machining Center All sawing, milling, drilling and marking operations on PVC profiles are gathered in one machine controlled by a computer. Stacking of 10 profiles (max 6,5 m length) Automatic cutting in all angles between 30 and 150 with accuracy of 0,1 by means of servo motors Able to work in high speed and precision thanks to 7 axis controlled by servo motors Ability to open drain slot routing, drilling and milling at variable angles Automatic conveyor belt system to transport scrap profile to the waste container. Opens barrel, mirror and handle holes at door profiles simultaneously to increase the production speed by using extra 1 servo motor. Ability to notify the user against incorrect loaded profile thanks to profile recognition system Able to perform all operations precisely by the 7 tools on the milling group Manual barcode labelling system which works integrated with CNC lines 15 touch screen monitor Industrial PC with Windows XP embedded which works between 0 C - 55 C without fan Ability to work with the data coming from different window production software by giving minimum wastage Safe production facility via three dimensional collision and error control system developed by Murat Machine Software Development Department All errors can be seen on the screen with interface programme developed by Murat Machine Software Development department Problem identification, solution and servicing by means of remote connections Data transfer is available via network and connection or USB interface Ability to back-up daily data on internal storage unit With shift monitoring system, all operations can be controlled daily, weekly, monthly and yearly Central lubrication system to ease the machine maintenance Option: DV-410 Screw Unit can be added as an option for Reinforcement profile screwing. Capacity: Depending on the process on profiles; Min. 140 Windows / 8 hours Max.160 Windows / 8 hours Power Supply: 400 V, 3 ph, Hz Total Power : 15 kw, 37,5 A Max. Profile Processing Height: 145 mm Profile Processing Height: 35 mm Max. Profile Processing Width: 130 mm Min. Profile Processing Width: 35 mm Max. Raw Profile Length: mm Max. Profile Length: mm Min. Profile Length: 330 mm Air Pressure: 6-8 bar Air Consumption: 608 l/min. Machine Height: 1.900mm Machine Length: mm Machine Width: mm Machine Weight: kg

19 Reinforcement Screw Drivers Reinforcement Screw Drivers

20 Reinforcement Screw Drivers Reinforcement Screw Drivers DV 404 Reinforcement Profile Screwing Machine For single profile processing. Automatic screwing of the reinforcement profile by means of foot pedal switch. Adjustable according to different profile cross sections. Pneumatic clamping during processing. Automatic screw feed. Automatic depth stop system independent from profile height. Standard equipped with profile support conveyors left and right. DV 408 Automatic Reinforcement Profile Screwing Machine For single profile processing. PLC controlled driver system ensures fast screwing of reinforcement profiles at desired intervals. Adjustable according to different profile cross sections. Profile dimensions and screwing length intervals can be identified manually from the screen. Pneumatic clamping during processing. Automatic screw feed. Automatic depth stop system independent from profile height. Automatic profile off loading system provides space for the next profile ensuring continuous operation. OPTIONAL PC controlled driver system Ability to transfer data from profile machining center by external PC network connection (Only with PC controlled driver system) Barcode reader which introduces the to be processed profiles to the machine Max. profile section dimensions: 110 mm x 80 mm. Min. profile width: 40 mm Air consumption: 200 l/min. Machine height: 2,150 mm Machine length: 400 mm (3,910 mm. incl. conveyors) Machine width: 750 mm Machine weight: 105 kg Power supply: 230 V, 3 ph, 50-60Hz. Power output: 0.2 kw Max. profile section dimensions: 200 mm x 80 mm. Min. profile width: 35 mm Machine height: 2,100 mm Machine length: 1,040 mm (+ 6,120 mm. conveyor and off loading station) Machine width: 1,350 mm Machine weight: 280 kg

21 End Milling Machines End Milling Machines

22 End Milling Machines End Milling Machines 42 FA 150 End Milling Machine For end milling of transom in PVC profiles. Manual feed of the milling unit. Vertical pneumatic profile clamping system enables optimum work piece fixing. Power output: 1,1 kw Max. cutter diameter: 160 mm. Spindle speed: 2,800 r.p.m. Max. routing height: 90 mm. Max. routing depth: 30 mm. Max. profile width: 90 mm. Max. profile height: 90 mm. Air consumption: 6 l/min. Machine Height: 1,210 mm Machine Length: 770 mm Machine Width: 600 mm Machine Weight: 50 kg FA 153 Automatic End Milling Machine For end milling of transom in PVC profiles. Automatic feed of the milling unit. Vertical pneumatic profile clamping system enables optimum work piece fixing. FA 154 Automatic End Milling Machine For end milling of transom in PVC and Aluminum profiles. Automatic feed of the milling unit. Ability to route at varying angles up to 45 left and 30 right. Vertical pneumatic profile clamping system enables optimum work piece fixing. OPTIONAL Cooling system for aluminum profiles. Hydro-pneumatic feed system to route aluminum profiles. Power output: 1,1 kw Max. cutter diameter: 160 mm. Spindle speed: 2,800 r.p.m. Max. routing height: 90 mm. Max. routing depth: 30 mm. Max. profile width: 120 mm. Max. profile height: 90 mm. Air consumption: 20 l/min. (70 l/min. cooling system) Machine Height: 1,220 mm Machine Length: 960 mm Machine Width: 820 mm Machine Weight: 75 kg 43 Power output: 1,1 kw Max. cutter diameter: 160 mm. Spindle speed: 2,800 r.p.m. Max. routing height: 90 mm. Max. routing depth: 30 mm. Max. profile width: 90 mm. Max. profile height: 90 mm. Air consumption: 15 l/min. Machine height: 1,210 mm Machine length: 600 mm Machine width: 800 mm Machine weight: 60 kg FA 533 Automatic End Milling Machine For end milling of transom in PVC and Aluminum profiles. Automatic feed of the milling unit. Ability to route at varying angles up to 45 left and 30 right. Vertical pneumatic profile clamping system enables optimum work piece fixing. Positioning of the tools with pneumatic feed cylinder. Without changing the cutter set, two different series of transom profiles can be processed. The saw blade feed speed can be adjusted. OPTIONAL Cooling system for aluminum profiles. Hydro-pneumatic feed system to route aluminum profiles. Power output: 1,1 kw Max. cutter diameter: 160 mm. Spindle speed: 2,800 r.p.m. Max. routing height: 90 mm. Max. routing depth: 30 mm. Max. profile width: 120 mm. Max. profile height: 90 mm. Air consumption: 20 l/min. (70 l/min. cooling system) Machine Height: 1,220 mm Machine Length: 960 mm Machine Width: 820 mm Machine Weight: 95 kg

23 End Milling Machines End Milling Machines FA 526 Double Head Automatic End Milling Machine Milling of two ends of transom in PVC profiles with single operation. Automatic feed of the milling unit. The movable head is manually positioned according to the profile length and manually fixed. Automatic release of the fixed head after milling and repositioning at the same length for second transom. Vertical and horizontal pneumatic profile clamping system enables optimum work piece fixing. Positioning of the tools with pneumatic feed cylinder. Without changing the cutter set, two different series of transom profiles can be processed. FA 535 Automatic End Milling and Screwing Machine For end milling of transom in PVC and Aluminum profiles UPVC transom profiles without need adjust at one time on both sides ability to wedge screwing Automatic end milling and wedge screwing Ability to just feed of end milling unit Ability to just feed of wedge screwing Automatic screw possibility of renewal Easy to use and operation with Touchscreen All error messages can be monitored on the screen. Automatic screw feed Vertical and horizontal pneumatic profile clamping system enables optimum work piece fixing. Abilty to work fast and safety with automatic end milling wedge unit Easy to adjust and positioning One piece of end milling and wedge screwing time is approx.18 to 20 second Power output: 2,2 kw Max. cutter diameter: 160 mm. Spindle speed: 2,800 r.p.m. Max. routing height: 90 mm. Max. routing depth: 30 mm. Max. profile width: 120 mm. Max. profile height: 90 mm. Air consumption: 50 l/min. Machine height: 1,150 mm Machine length: 3,150 mm Machine width: 1,200 mm Machine weight: 350 kg Technical Details: Power Supply: 400 V, 3ph, Hz Power Output: 1.1 kw Max. Cutter Diameter:Ø160mm Max. Routing Depth: 30mm Max. Profile Width:140mm Max. Profile Height:90mm Max.Routing Height:90 mm Air Pressure: 6-8 bar Machine Height: 1400 mm Machine Length: 750mm Machine Width:1340 mm (Screwing Box +350mm) Machine Weight: 450 kg

24 Welding Machines Welding Machines

25 Welding Machines Welding Machines KB 512 Single Head Welding Machine Strongly welds PVC profiles at variable angles between Welds both colored and white profiles with 0,2 mm. welding seam restriction. Melting and welding time are digitally adjusted. All operations are controlled by the digital touchscreen display. Long lasting heating plates distribute heat homogenously. Ability to clean the heater plates easily. Long lasting Teflon usage and easy change by special Teflon system. Practical welding fixture changing system The profiles are clamped simultaneously by foot pedal switch. KC 258 Double Head Welding Machine Strongly welds two corners of PVC profiles with single operation. Fixed left head allows welding at variable angles between Welds both colored and white profiles with 0,2 mm. welding seam restriction. Manually movable right head welds 90. Movable head is moved to the desired position manually and fixed by pneumatic brakes. All operations are controlled by the digital touchscreen display. Long lasting heating plates distribute heat homogenously. Ability to clean the heater plates easily. Long lasting Teflon usage and easy change by special Teflon system. Practical welding fixture changing system 48 Power supply: 230 V, Hz Power output: 1.5 kw Max. profile width: 140 mm (for 90 welding) Max. profile height: 175 mm Min. profile height: 38 mm Air consumption: 28 l/min. Machine height: 1,650 mm Machine length: 800 mm Machine width: 750 mm Machine weight: 135 kg 49 KB 513 Single Head Welding Machine See KB 512, however; Only welds white profiles (1.2 mm. welding seam restriction) Power supply: 230 V, Hz Power output: 1.5 kw Max. profile width 140 mm Max. profile height 125 mm Min. profile height: 38 mm Air consumption: 20 l/min. Machine Height 1,480 mm Machine Length 800 mm Machine Width 630 mm Machine Weight 105 kg Power output: 3.0 kw Max. welding length: 3,400 mm Min. welding length: 425 mm Max. profile width: 130 mm (for 90 welding) Max. profile height: 190 mm Air consumption: 100 l/min. Machine height: 1,640 mm Machine length: 3,950 mm Machine width: 760 mm (+1,000 mm. profile support arms) Machine weight: 500 kg

26 Welding Machines Welding Machines KD 658 Four Head Welding Machine Welds four corners of PVC profiles simultaneously at 90 with high accuracy. At automatic production mode, works according to the data obtained from window-door production software. PC controlled (PID) heat control system to sustain strong welding results in compliance with international standards. Heating temperature, melting and welding times can be adjusted individually for every profile type. Specially designed long lasting heating plates distributes heat homogenously without being affected from weather conditions. Pre-heated welding knives provide better welding results at cold weather conditions. Welding fixtures can be changed easily and fast. High performance industrial PC operated by Windows XP Embedded system works needles of fan between 0 C 55 C. 15 touch screen display. Data transfer is available via network connection or USB interface. A database of welding parameters for every individual profile defined by the user (up to 6,000 parameters) All heads are moved by hardened steel ballscrew which provides accuracy and durability. By measurement control system, cutting length defects up to 2 mm. can be recovered. Settings for white and colored profiles can easily be done. Summ.er / winter working mode is automatically selected. Central lubrication system eases maintenance. Long lasting Teflon usage and easy change by special Teflon system. All error messages can be monitored from the screen by the software developed by Murat Machinery Software Department. By online connection to the entire system, remote detection of malfunctions and maintenance is available. 51 OPTIONAL Automatic 0.2 mm. and 1.2 mm. welding seam restriction setting. Barcode reader Gasket pressing system Welding fixtures. Power output: kw, 30.9 A Standard welding length: 3,000 mm x 2,585 mm Min. standard welding length: 420 mm x 420 mm Min. welding length with gasket pressing: 520 mm x 570 mm Max. profile height: 180 mm Min. profile height: 30 mm Max. profile width: 120 mm Air consumption: 70 l/min. Machine height: 1,600 mm Machine length: 4,600 mm Machine width: 4,300 mm Machine weight: 1,665 kg

27 KV 312 V-Welding Machine Welds V-cut transom profile to frame profile. Welding angle is fixed at 90. Strongly welds profiles with 1,2 mm. welding seam. All operations are controlled by the digital touchscreen display Heating and waiting time can be adjusted digitally. Long lasting heating plates distribute heat homogenously. Ability to clean the heater plates easily. The profiles are clamped simultaneously by foot pedal switch. Corner Cleaning Machines Corner Cleaning Machines Power supply: 230 V, Hz Power output: 1.5 kw Max. Profile Width: 100 mm Max. Profile Height: 130 mm Air consumption: 20 l/min. Machine Height: 1,550 mm Machine Length: 980 mm Machine Width: 730 mm Machine Weight: 305 kg 52

28 Corner Cleaning Machines Corner Cleaning Machines CA 727 Corner Cleaning Machine Cleans the welding seam on lower, upper surfaces of welded profiles with grooving knives. Mills the welding seam at the outer corners of welded profiles with two different set of disk cutters. Full automatic PLC operating system. Automatic identification and cutter set positioning for frame and sash profiles. Two cutter locations for individually assembled sets of cutters. All operations are controlled by the digital touchscreen display. Automatic system for pushing the welded profiles to the back fence to provide accurate centering. The profiles are fixed by horizontal clamps to ensure optimum work piece fixing. Standard equipped with profile support arms. 54 CA 727 CA 747 Power output: 1.1 kw Spindle speed: 2,800 r.p.m. Max. cutter diameter: 160 mm. Max. Profile Width: 120 mm Max. Profile Height: 90 mm Min. Profile Height: 40 mm. Air consumption: 72 l/min. Machine height: 1,500 mm Machine length: 725 mm + 1,335 mm (arms) Machine width: 1,185 mm mm (arms) Machine weight: 220 kg CA 747 Corner Cleaning Machine 55 See CA 727, however; Four different cutter sets can be settled. Power output: 1.1 kw Spindle speed: 2,800 r.p.m. Max. cutter diameter: 160 mm. Max. Profile Width: 120 mm Max. Profile Height 90 mm Max. Profile Height 40 mm Air consumption: 75 l/min. Machine Height 1,500 mm Machine length: 780 mm + 1,360 mm (arms) Machine width: 1,075 mm mm arms) Machine weight: 250 kg CA 767 Corner Cleaning Machine See CA 727, however; Six different cutter sets rotated by two motors can be settled for different series of profiles. CA 767 Power output: 2.2 kw Spindle speed: 2,800 r.p.m. Max. cutter diameter: 160 mm. Max. Profile Width: 120 mm Max. Profile Height 90 mm Max. Profile Height 40 mm Air consumption: 91 l/min. Machine Height 1,500 mm Machine length: 925 mm + 1,315 mm (arms) Machine width: 1,115 mm mm (arms) Machine weight: 300 kg

29 Corner Cleaning Machines Corner Cleaning Machines CN 770/20 CNC Corner Cleaning Machine CN 772 CNC Corner Cleaning Machine 56 2 axis high-speed servo controls enables fast working with high accuracy. Using different grooving knives enables high quality surface cleaning. Ultimate results in corner cleaning by specially designed 11 different tools. White and colored frames as well as gasket retracted and plain profiles can be chosen from the screen and cleaned automatically. Ergonomic operator terminal can be easily moved to every corner around the machine. High performance industrial PC with Windows XP Embedded operating works needles of fan between 0 C 55 C. User friendly unique interface developed by Murat Machinery Software Department enables to create new programs and edit the existing ones easily by using the.dxf drawings of profiles on the screen. All error messages can be monitored from the screen. By online connection to the entire system, remote detection of malfunctions and maintenance is available. The software cleans unnecessary processes and sustains maximum security against virus attacks and user faults at every system start-up and turn-off. Data transfer is available via network connection or USB interface. Infinite number of profile dimensions and properties can be stored. Ability to automatically back-up daily data on internal storage unit. With shift monitoring system, all operations can be controlled daily, weekly, monthly and yearly. Central lubrication system eases maintenance. The rails are specially coated to prevent corrosion. 4 axis high-speed servo controls enables fast working with high accuracy. Shorter work cycle by simultaneous processing on both lower and upper surfaces of the frame. Using different grooving knives enables high quality surface cleaning. Ultimate results in corner cleaning by specially designed 11 different tools. White and colored frames as well as gasket retracted and plain profiles can be chosen from the screen and cleaned automatically. Kiosk type ergonomic operator terminal can be easily moved to every corner around the machine. High performance industrial PC with Windows XP Embedded operating works needles of fan between 0 C 55 C. User friendly unique interface developed by Murat Machinery Software Department enables to create new programs and edit the existing ones easily by using the.dxf drawings of profiles on the screen. All error messages can be monitored from the screen. By online connection to the entire system, remote detection of malfunctions and maintenance is available. The software cleans unnecessary processes and sustains maximum security against virus attacks and user faults at every system start-up and turn-off. Data transfer is available via network connection or USB interface. Infinite number of profile dimensions and properties can be stored. Ability to automatically back-up daily data on internal storage unit. With shift monitoring system, all operations can be controlled daily, weekly, monthly and yearly. Central lubrication system eases maintenance. The rails are specially coated to prevent corrosion. 57 Power supply: 400 V, 3 ph, Hz Power output: 7 kw, 18 A Saw blade diameter: Ø250 mm Min. inner frame dimension: 340 x 340 mm Max. profile height: 150 mm Min. profile height: 30 mm Max. profile width: 120 mm Air consumption: 94 l/min. Machine height: 1,960 mm Machine length: 1,720 mm (2,780 mm with frame support table) Machine width: 750 mm (2,200 mm with frame support table) Machine weight: 500 kg Power supply: 400 V, 3 ph, Hz Power output: 14 kw, 38 A Saw blade diameter: Ø250 mm Min. inner frame dimension: 420 x 420 mm Max. profile height: 170 mm Min. profile height: 30 mm Max. profile width: 120 mm Air consumption: 100 l/min. Machine height: 1,900 mm Machine length: 1,910 mm (2,970 mm with frame support table) Machine width: 900 mm (2,390 mm with frame support table) Machine weight: 740 kg