Pneumatic Rack and Pinion Coming Soon Direct Mount actuator to Center Line
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1 Crane Actuators Pneumatic Rack and Pinion Coming Soon Direct Mount actuator to Center Line
2 Design Features & Benefits Revo Pneumatic Actuators 1) Standardized actuator to valve interface per DIN ISO 5211 (not visible) 2) Standardized accessory interfaces per VDI/VDE 3845 (NAMUR) 3) Position indicator per NAMUR standard 4) Torque capability exceeding 100,000 in-lbs 5) Aluminum body with anodized surfaces for superior corrosion protection inside and out 6) Blowout-proof pinion & bushings, no exterior corrosion-susceptible snap rings 7) Self-lubricating piston guide bands are positioned to prevent piston movement while providing minimal side friction and higher actuator efficiencies 8) Clustered springs are designed for easy and safe conversion (springs not shown) 9) Stainless steel end cap fasteners 10) Maximized gear tooth engagement 11) Large air passages provide for a maximized speed of operation 12) Most popular sizes have travel stops in both the CW & CCW positions as standard 13) Complete rebuild capability with soft-part replacement (not visible) pos 2 12 pos Copyright Crane Corporation 03 All rights reserved. Crane, Flowseal, Revo are registered trademarks of Crane Corporation.
3 Revo Pneumatic Actuators Double Acting Torques CRS/CRA0 Model 40 psig Crane Revo DOUBLE ACTING TORQUE (in-lbs) 60 psig 80 psig CRD N/A* CRD N/A* CRD N/A* CRD CRD CRD CRD CRD CRD CRD CRD CRD CRD CRDH Notes: All torque values are inch-pounds for pressure supply listed. Recoended Safety Factor = 10% for double acting actuators. * Max Pressure 100 psig Crane Revo SPRING RETURN TORQUE (in-lbs) 100 psig 1 psig Spring Quantity Spring 40 psig 60 psig 80 psig 100 psig 1 psig Start End Start End Start End Start End Start End Start End N/A* N/A* N/A* N/A* N/A* N/A* N/A* N/A* N/A* N/A* N/A* N/A* CRS/CRA N/A* N/A* N/A* N/A* N/A* N/A* N/A* N/A* N/A* N/A* N/A* N/A* CRS/CRA012 CRS/CRA CRS/CRA Notes: All torque values are inch-pounds for pressure supply listed. Torque values are same for both Spring Fail Clockwise, FCW (REVO style S) & Counterclockwise, FCCW (REVO style A). Recoended Safety Factor = % for single acting actuators. * Max Pressure 100 psig 3
4 Spring Return Torques Revo Pneumatic Actuators Crane Revo SPRING RETURN TORQUE (in-lbs) continued CRS/CRA090 CRS/CRA1 CRS/CRA180 Spring Quantity Spring Start End 40 psig Start End 60 psig Start End 80 psig Start End 100 psig Start End 1 psig Start End CRS/CRA CRS/CRA CRS/CRA6 CRS/CRA CRS/CRAH Notes: All torque values are inch-pounds for pressure supply listed. Torque values are same for both Spring Fail Clockwise, FCW (REVO style S) & Counterclockwise, FCC (REVO style A). Recoended Safety Factor = % for single acting actuators.
5 Revo Pneumatic Actuators Dimensions Dimensions are in inches and millimeters. Dimensions are nominal. For certified drawings contact factory. Sizes CRD001, CRS0 and CRS006 1/4" NPT (CCW) DIMENSION CHART, Revo CRD001-CRS/CRA180 RACK & PINION ACTUATORS Size Units L G H B C D E R S T ISO SQ CRD M F CRS0/ CRA M F CRS006/ CRA M F CRS012/ CRA M F CRS5/ CRA M F CRS050/ CRA M F CRS090/ CRA M F CRS1/ CRA1 CRS180/ CRA M12 M F12 F
6 Dimensions Revo Pneumatic Actuators Dimensions are in inches and millimeters. Dimensions are nominal. For certified drawings contact factory. Actuator / Valve ISO F 8 Hole Mounting Pattern Mfg. Bolt Circle: 10.00" (4) Mfg. Bolt Hole: M16 Mfg. Bolt Hole Depth: 0.98" () (CRS960 has 2 ISO Patterns) Actuator / Valve ISO F 8 Hole Mounting Pattern Mfg. Bolt Circle: 11.73" (298) Mfg. Bolt Hole: M16 Mfg. Bolt Hole Depth: 0.98" () (CRSH15 has 2 ISO Patterns) 1/4" NPT (CCW) DIMENSION CHART, Revo CRS/CRA5-CRS/CRAH15 RACK & PINION ACTUATORS Size Units LD LE H B C D R S T ISO SQ CRS5/ CRA M F CRS380/ CRA M F CRS6/ CRA M F CRS960/ CRA960 CRSH15/ CRAH M.98 ISO F Only See CRS960/CRSH15 View F16* LD Length of Double-acting Actuator LE Length of Spring Return Actuator * This Model also has ISO F Mounting Pattern 6
7 Revo Pneumatic Actuators Materials of Construction Double Acting: CRD001, CRD0 & CRD006 Double Acting: CRD5 through CRDH15 Item Description Material Item Description Material 1 Body Aluminum Alloy, Extruded 1 Body 2 Piston POM 2 Piston Aluminum / St50K (Gear Teeth) 3 Shaft 3 Shaft 4 Right End Cap Polyamide 4 DA End Cap Aluminum / Painted 5 Left End Cap Polyamide 5-7 Bearing POM 6 Screw 8 Retaining Ring Spring Steel 7 Washer 9-10 Piston Bearing PTFE, Carbon Filled 8 Indicator Polyamide 11 O-ring - Piston 9 O-ring - Piston 12 O-ring - End Cap 10 O-ring - Shaft 13 O-ring 11 O-ring - End Cap 14 O-ring - Shaft 12 Bearing PTFE, Carbon Filled 15 Screw 13 Insert 16 Washer Spring Return Parts Spring - Outer Spring - Inner Models CRS/CRA0 & CRS/CRA006 CrSi Alloy / Coated CrSi Alloy / Coated Indicator Spring Return Parts SR End Cap Polyamide Models CRS/CRA5 - CRS/CRAH15 Aluminum / Painted 19 Spring - CW Wound CrSi Alloy / Coated Spring - CCW Wound CrSi Alloy / Coated Top Retaining Ring & Bearing on Models CRS5 through CRSH15 Bottom Retaining Ring & Bearing on Model CRS5 only Spring Return: CRS0 & CRS006 Only Spring Return: CRS5 through CRSH15 7
8 Materials of Construction Revo Pneumatic Actuators Double Acting: CRD012 through CRD180 Spring Return: CRS/CRA012 through CRS/CRA180 Item Description Material Body Piston "Open" Aluminum Piston "Closed" Aluminum Shaft End Cap Aluminum / Painted Bearing POM Retaining Ring Spring Steel Piston Bearing PTFE, Carbon Filled Piston Bearing PTFE, Carbon Filled O-ring - Piston O-ring - End Cap O-ring - Shaft O-ring 16 Screw 17 Washer 18 Indicator Polyamide Protective Cap Polyethylene "Open" Stop Screw Steel / Zinc Plated Sealing Nut Steel / Zinc Plated "Closed" Stop Screw Shaft - Top Shaft Screw Steel / Zinc Plated Sealing Nut Steel / Zinc Plated Threaded Insert Protective Cap Polyethylene O-ring Stop Screw Bearing PTFE, Carbon Filled Stop Screw O-ring 31 Washer POM O-ring 34 Washer POM Spring Return Parts Models CRS/CRA012 - CRS/CRA Spring - CW Wound CrSi Alloy / Coated 36 Spring - CCW Wound CrSi Alloy / Coated 8
9 Revo Pneumatic Actuators Configurations & Specifications Crane Revo STANDARD MOUNTING CONFIGURATIONS OPTIONAL MOUNTING CONFIGURATIONS REVO Model CD001 CR_0 CR_006 CR_012 CR_5 CR_050 CR_090 CR_1 CR_180 CR_5 ISO Pattern F03 F04 F05 F05 F05 F07 F10 F12 F12 F14 NAMUR, WxLxH () x50x15 ¹ x50x ¹ x80x x80x x80x x80x + x1x x1x x1x x1x x1x Optional Port () CR_380 F14 F14/V36 (140) M16x4 x1x 100 CR_6 F16 F16/V46 (165) Mx4 x150 ¹ x 1 CR_960 F16 ² Mounting Configuration (bolt circle) F03/V9 (36) F04/V11 (42) F04/V14 (50) F05/V14 (50) F05/V14 (50) F07/V17 (70) F10/V22 (1) F12/V27 (1) F12/V27 (1) F14/V36 (140) F16/V46 (165) +F/V46 (4) CR_H15 F F/V55 (4) Metric Bolting M5x4 M5x4 M6x4 M6x4 M6x4 M8x4 M10x4 M12x4 M12x4 M16x4 Mx4 M16x8 x150 ¹ x (CR_960 is standard with two mounting bolt circles) Notes: 1) Indicates that this dimension is a non-standard ISO or NAMUR dimension for that particular pattern. 2) Standard and Optional configuration includes two mounting bolt circles. 3) V = Square, R = Round M16x8 x150 ¹ x 1 ¹ ISO Pattern F03 F04 F07 F10 F12 F14 F12 F14 F14 F16 Order Code A1 B1 D1 E1 F1 G1 G2 H1 Mounting Config. (bolt circle) (N/A) F03/V9 (36) F04/V11 (42) (N/A) (N/A) (N/A) F07/V17 (70) F10/V22 (1) (N/A) F12/V27 (1) F14/R45 ¹ (140) F14/V36 (140) F16/R70 ¹ (165) M12x4 M16x4 M16x4 Mx F16² H1 F16/R70 (165) Mx4 1 +F/R70 (4) M16x8 F² J4 F/V55 (4) +F16/V55 (165) M16x8 Mx4 1 ¹ F F F F F1 G1 J1 J2 J3 K1 F12/V27 (1) F14/R45 ¹ (140) F² J2 F/R75 (4) +F16/R75 (165) F/R70 ¹ (4) F/R75 ¹ (4) F/R85 ¹ (4) F/V75 (298) Metric Bolting M5x4 M5x4 M8x4 M10x4 M12x4 M16x4 M16x8 Mx4 M16x8 M16x8 M16x8 Mx8 4) _= Function; D = Double Acting, S = Spring to Close, A = Spring to Open Optional Port () ¹ 1 ¹ 1 ¹ 1 ¹ 1 ¹ Crane Revo SPECIFICATIONS REVO Model Weight in lbs (kg) Air Connection Size Travel Range Adjustability Operating Pressure Range in psi (bar) Operating Temperature Range DA SR NPT Max Min Pos 1 Pos 2 Min Max Min Max CD (0.3) N/A CR_0 1.3 (0.6) 1.8 (0.8) 1/4" (2.5) (10) CR_ (1.1) 2.7 (1.2) CR_ (2.2) 5.3 (2.4) CR_5 7.7 (3.5) 8.4 (3.8) CR_050 CR_090 CR_1 CR_ (5.9) 22.9 (10.4) 41.9 (19.0) 49.6 (22.5) CR_ (.0) 14.1 (6.4) 26.9 (12.2) 43.7 (19.8) 50.5 (22.9) (47.4) 1/4" to 8 82 to (2) 145 (10) -4 F (- C) 176 F (80 C) CR_ (36.0) (60.4) CR_ (82.0) (97.0) CR_ (124.0) (135.0) CR_H (151.0) (167.0) 9
10 Accessories & Product Overview Revo Pneumatic Actuators CCr Series economical General Purpose Engineered resin housing 3D position indicator Designed for use in NEMA 4, 4x environments General purpose and intrinsically safe options Mechanical or inductive switches CCa Series Conventional w/multiple options Epoxy coated aluminum or stainless steel housing 3D, Disk or No position indication NEMA 4, 4x, Class I Division 2 & intrinsically safe Mechanical, proximity or inductive switches World s first wireless option Three position dribble control option 4 to ma feedback transmitter option actuator Sensor interface option ASinterface CXa Series explosion Proof Epoxy coated aluminum housing 3D position indicator NEMA 4, 4x, 7 & 9 Non-incentive and intrinsically safe options Mechanical, proximity or inductive switches Three position dribble control option 4 to ma feedback transmitter option actuator Sensor interface option ASinterface C100 Series Positioners for revo Single cast aluminum housing for all types Pneumatic (C100P) Electro-pneumatic (C100E) Explosion proof (C100EX) Powder-polyester coated housing Stainless steel, retained fasteners NEMA 4x and IP66 protection Available drives: NAMUR, 1/2" square and others Maintenance-friendly pilot valve Simple calibration external zero adjustment Solenoids Any manufacturer's solenoid can be mounted. Please provide the model number when ordering. Crane Sizing Program Revo Pneumatic Actuators Build Projects Quote Projects 10 Quick Actuator Sizing ISA Style Data Sheets Multiple Valve Sizing Coon Engineering Performance Calculations Simplified Valve Flow Sizing for Liquids, Gasses, Steam
11 Revo Pneumatic Actuators How to Specify Standard Actuator Configurations Part Number Special Actuator Configurations Part Number C R D B Series CR Revo Actuator Function D Double Acting S A Size Spring to Close Spring to Open 012 Refer to Tech. Data Sheets 5 : H15 Miscellaneous 0 Standard X Specials Surface Protection 00 With Black Glossy End Caps (RAL 9005) Temperature 00 Standard Nitrile Seals (Buna-N Rubber) LB HB Low Temperature Seals High Temp Seals (Viton) Number of Springs 00 Double Acting 01 Spring Return, 1 Spring Spring Return, 2 Springs 03 Spring Return, 3 Springs : 09 Spring Return, 9 Springs 10 Spring Return, 10 Springs Travel Stops A Single Travel Stops (Models ) B Dual Travel Stops (Model ) C D No Travel Stops (Models 5-H15) External Dual Travel Stops (Models & Models 5-H15) Note: Version 6 has overtravel (4 -off set in pinion and 4 -in piston) and limit stops. Product responsibility Crane s concern for product performance extends to the product s period of service. We feel it is important for users to also be aware of their responsibilities. Our products are manufactured and used in numerous applications with a wide variety of service conditions. While general guidelines are often furnished, it obviously is not possible to provide complete and specific performance data for every conceivable service condition. Therefore, the end user must assume final responsibility for proper evaluation, application and performance of all products. The contents of this document are presented for information purposes only. Every effort has been made to ensure accuracy. This information is not intended to be construed as warranties or guarantees, expressed or implied, nor imply use applicability, for products or services described herein. We reserve the right to modify or improve the designs and specifications of such products at any time without notice. As the manufacturer, Crane sells its products and services pursuant to its standard terms and conditions of sale, including its limited warranty, copies of which are available upon request. Crane limits its liability specifically to the replacement or repair of defective items, or to a refund for same. Crane does not accept liability for any incidental or consequential damages. 11
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