Dynabrade Superfinisher & microfinishing solutions The perfect alliance for the highest finishing precision.

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1 Reorder No. EUR16.40 Dynabrade Superfinisher & microfinishing solutions The perfect alliance for the highest finishing precision. Creating repeatable high-quality surface finishes on cylindrical parts and rolls Consistent even-finish down to microns Ra Intuitive interface for the operator

2 Dynabrade Superfinisher: technical specifications Model Length - Inch (mm) 24 (605) Width - Inch (mm) 9 (225) Height - Inch (mm) 16 (395) Machine Weight - Pound (kg) 50 (25) Motor - hp (W) 0.24 (180) Oscillation - Amplitude 3 mm/0-1,800 Hz Electrical - Volts/Phase/Hz 220/1/50 Air Inlet Thread Abrasive Advance Inch (mm) Per Minute G1/4 quick coupling 10 (0-260 mm/min) Changeable contact wheels For a variety of applications Wheel Durometer 60 Shore A 90 Shore A Width 50 mm mm mm mm Dynabrade Superfinisher Achieve predictable, consistant and repeatable finishes on a variety of materials Dynabrade Superfinisher and microabrasives provide predictable, consistent and repeatable performances for roll finishing operations. They allow to quickly remove traverse marks and feed lines, eliminate chatter, follow existing geometry (including crowns) and consistently obtain roughness down to microns Ra or finer finishes on chrome, compressed paper, nylon, chilled iron,rotogravure, epoxy and polyurethane rolls and other non-roll surfaces. Compared to conventional cloth and paper backings, film backings provide a superior, uniform surface to coat with micron graded minerals. The uniform application of abrasive mineral with a unique resin bond creates the ability to provide a more consistent, repeatable finish. Superfinisher Tech performances: Oscillation: 0-1,800 Hz Each mark of the knob is 300 Hz Oscillation stroke: 3 mm Film feed: 1 to 25 cm/min. Each mark of the knob is 2.5cm/min Contact wheels: 60, 90 Shore A Coolant feed: 5 l/min; antirust concentration: 3-4% Filtration required: 1 to 20 microns Conventionally graded abrasives on cloth/paper backing Micron graded abrasives on film backing 2

3 Microfinishing and lapping films The Dynabrade s proven alternative. Superfinishing with Dynabrade microfinishing films also allows operators to choose a variety of surface textures from linear scratch to cross-hatching. All Dynabrade microabrasives provide a predictable, consistent and repeatable finish for all types of industries, including: steel mills, aluminum mills, film extruders, decorative stainless, paper mills, textiles, printing industry, copper foil electrodeposition and other non-roll applications. Dynabrade Microfinishing Film Dynabrade Microfinishing Film utilizes precision micron graded mineral particles that are electrostatically oriented, then resin-bonded to a polyester film backing to give an aggressive cut with a uniform finish. They are available with Aluminum Oxide or Silicon Carbide mineral grains and in 9 to 60 micron grades. Dynabrade Lapping Film Dynabrade Lapping Film produces extra-fine and consistent Ra finishes on rolls made of a variety of metals, plastics and rubber, thanks to its precion micron graded mineral grains gravity coated on a high strength polyester backing. Available with Aluminum Oxide and Silicon Carbide mineral grains and in 1 to 40 micron grades. Dynabrade Diamond Lapping Film Dynabrade Diamond Lapping Film is used on a variety of hard materials such as tungsten car-bide, thermal or plasma sprayed ceramics, (chrome oxide and aluminum oxide) glass, stone and some hardened, high carbon ferrous metals. It uses diamond grains available in 0.1 to 60 micron grades. 3

4 Applications Increasing your productivity in high-tech surfaces Applications Dynabrade microabrasives are ideal for roll finishing on tungsten carbide, chilled iron, forged steel, chrome plating, stainless steel, rubber, nylon, copper, brass, tool steel, aluminum, epoxy, thermal spray, ceramics, tungsten carbide, nickel, polyurethane, ceramics and more. Target markets AOEM, General Industry, Plasma Coated Material Refining. Features & Benefits Minerals commonly used are Aluminum Oxide (for general purpose applications on metals and hard plastics) and Silicon Carbide (for applications on soft plastics and rubber) Microfinishing and lapping films are also available with synthetic diamond mineral, for superfinishing and lapping applications on very hardmaterials like ceramic coatings, hard steel alloys, or hard chrome coatings. Some examples Crankshaft Transmission yoke Polished rolls, Calender rolls Plasma coated cylinders Hydraulic cylinder & shock absorbers rods Automotive camshaft Diesel wrist pins Tapered roller bearing race Engine valve stems Roll chrome plating Rotogravure cylinders Pump shaft 4

5 The solutions Quick product selection guide Minerals Diamond Aluminum Oxide Aluminum Oxide Silicon Carbide Dynabrade products DDMF-400 DDLF-300 DMF-500 DMF-300 DLF-300 DCMF-500 DCLF-300 Automotive industry Crank shafts Steering rods Paint spot repair Engine parts Cam shafts Shock absorbers Windshields Valves Gear train components Engineering Hydraulic components Ball bearing Bearing surfaces Magnetic heads Pneumatic components Racks Rollers manufacturers Rubber rolls Chrome rolls Copper rolls Steel rolls Rollers coating services Plasma coated rolls Hardened rolls Rotogravure rolls Rotogravure rolls Rolls for paper industry Calender rolls 5

6 Microabrasive films Rolls for use on Dynabrade Superfinisher Sheets for hand applications Microfinishing films are used for stock removal operations & intermediate finishes, or when required surface roughness is within certain limits. Lapping films are used for finer finishes when the required surface roughness is very low. DMF 300 ALOX MICROFINISHING FILM 100 mm x 50 m 3 Mil 60 Mic Mic Mic Mic Mic Mic DMF 500 ALOX MICROFINISHING FILM 100 mm x 50 m 200 mm x 50 m 5 Mil 5 Mil SHEETS mm x mm 5 Mil 60 Mic Mic Mic Mic Mic Mic Mic Mic Mic Mic Mic Mic Mic Mic Mic Mic Mic Mic

7 Microabrasive films Rolls for use on Dynabrade Superfinisher Sheets for hand applications DLF 300 ALOX LAPPING FILM 100 mm x 50 m 3 Mil SHEETS mm x mm 3 Mil 40 Mic Mic Mic Mic Mic Mic Mic Mic Mic Mic Mic DDMF 400 DIAMOND MICROFINISHING FILM 100 mm x 50 mm 4 Mil 60 Mic Mic Mic Mic Mic Mic Mic DDLF 300 DIAMOND LAPPING FILM 100 mm x 15,24 m 3 Mil 60 Mic Mic Mic Mic Mic Mic Mic Mic Mic

8 Dynabrade Superfinisher featuring its Microabrasive films. High quality standards for the operator Properly designed tool with perfect ergonomy Low sound level Fast installation Easy control parameters Online litterature: demo & support Before using this tool, please read carefully the tool manual and refer to all indications to reduce risk of injury. CONTACT: Dynabrade Europe S.à r.l Zone Artisanale Op Tomm 6 L-5485 Wormeldange-Haut Luxembourg Phone: Fax: Web: Follow us on: Discover the Dynabrade difference!

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