CNC TOOL HOLDERS GAUGING PRODUCTS

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1 we hold our promise CNC TOOL HOLDERS GUGING PRODUCTS INNOVTION I PERFORMNCE I QULITY

2 we hold our promise The Foundation. For over 90 years, Bilz has been a leading supplier of tool holders, tapping technology and shrink fit systems. The main reason for this success is our people. Bilz has over 350 experienced and motivated individuals working every day to improve and enhance the products we offer. Our goal is to improve your manufacturing processes with a complete set of solutions that are efficient and dependable. s a result, we have become an innovative and trusted partner to companies around the world in industries including aerospace, automotive, die mold & machining, medical equipment and power generation. 2

3 Dear Reader, s everyone knows, money is made at the cutting edge. The productivity of this cutting edge influences the total costs of cutting processes, while its share of total manufacturing costs amounts to only 4 6%. Most production and cutting experts will agree with these statements. What is required to fully profit from the performance of the cutting edge and increase tool life? This catalog will support you in selecting the optimal clamping tools for your cutting edges. Our long experience as a traditional family-run company helps us to develop products you can rely on. BIlz has compiled a comprehensive product range in this catalog. Many improvements have been included. lways better is not just a slogan for us. It is a promise, our commitment to quality. We and our products keep our promises. In addition to this product range we can offer you various custom-designed solutions. Please talk to us about new solutions for your applications. Many people react, we act. On behalf of the whole Bilz Team, 3

4 BILZ FIT FOR FOR THE THE FUTURE FUTURE TPPING (MQL) MINIMUM QUNTITY LUBRICNT INDUCTION SHRINK-FIT SYSTEM For decades, Bilz has been the global leader in tapping technology. Quality engineered and well designed, Bilz tap holders are the industry standard. Special features like length compensation (tension/compression), quick change, parallel float, internal coolant or external coolant are incorporated in many different combinations in our chucks. DVNTGES Faster Tool Set-ups Increased Tap Life Improved Thread Quality Faster Tool Changes PPLICTIONS Tapping and thread forming on all possible applications with many different machine spindle connections. Minimum Quantity Lubricant (MQL) technology provides unmatched efficiency in coolant delivery. The system delivers coolant immediately upon start-up with consistent pressure, and the optimized sealed design provides a leak-free coolant stream. Reduced coolant usage and coolant handling leads to a safer workplace, lower maintenance costs, and a smaller impact on the environment. MQL is available in Shrink Fit holders and Synchro Chuck holders. DVNTGES More efficient coolant consumption Environmentally friendly Up to 100% increase in tool life Reduce coolant costs up to 19% PPLICTIONS Perfect for any application where safer and more-efficient coolant usage is desired. Specific industries include erospace, utomotive, Die & Mold, Medical Equipment and more. The finest shrink fit holders available. Precise manufacturing and our exclusive counter bore technology optimize the advantages of using shrink fit tooling. Combine the Bilz ThermoGrip holders with the Bilz ThermoGrip machines and you have the ultimate shrink fit system. Bilz holders offer the best part finish quality, longer tool life, and higher feed rates and speeds. ll of this is accomplished due to micrometer accuracy in runout, high cutting tool rigidity and extremely high clamping forces. TOOL OPTIONS Standard chucks Slimline chucks Heavy duty (thick walled) chucks JetSleeve TER shrink-fit collets PPLICTIONS Milling, drilling and reaming Milling and reaming on driven tooling Micro milling applications 4

5 BILZ FIT FOR FOR THE FUTURE CNC HOLDERS FLOTING HOLDERS SPECIL TOOL HOLDERS Our CNC Holder line provides options for all industry-standard sizes and configurations for collet chucks, end mill holders, shell mill holders, hi-power milling chucks, and face mill holders. Each product represents the latest technology, and reflects our commitment to quality and innovation. We also support our products with unmatched application expertise and customer service. DVNTGES Latest tool holding technology Extensive product line Strong, high-quality products Very accurate and durable PPLICTIONS CNC holders are used in a variety of industries including erospace, utomotive, Die & Mold, Medical Equipment and more. Bilz Floating Holders enable the serial production of perfectly aligned reamed bores with the automatic centering of the reamer after every cycle, protecting the reamer from any side forces. Our Floating Holders can be used horizontally or vertically and can be delivered with internal coolant supply and integrated length adjustment. DVNTGES xial float without play Maintenance free djustable centering High coolant pressure PPLICTIONS Using reamer tools where the machining spindle and the bore in the workpiece are not 100% aligned. Used in transfer lines, lathes and custom machinery Our Specialty Holders represent a unique set of products that offer cost-effective capabilities you won t find from any other manufacturer. In fact, nearly all Special Holders can demonstrate a substantial cost savings when compared to other methods. DVNTGES Expand your capabilities Make your spindle more productive Meet unique customer requirements Open a new range of potential PPLICTIONS Specialty tool holders can be used to help machine unique profiles, provide critical part ID and marking, and even set and drive studs. 5

6 Contents CNC Holders 8 Hi-Power Milling Chucks (HPMC) 22 CT40 End Mill Holders 9 CT40 CT50 Hi-Power Milling Chucks 23 CT50 End Mill Holders 10 HSK-63 HSK-100 Hi-Power Milling Chucks 24 HSK End Mill Holders 11 BT30 BT40 End Mill Holders 12 CT40 CT50 ER Collet Chuck Holders 13 HSK-63 ER Collet Chuck Holders 14 BT30 BT40 ER Collet Chucks 15 Collet Extension ER Collet Chucks 15 Collets ER-System 16 BT30 BT40 Hi-Power Milling Chucks 25 Collets Hi-Power Milling Chucks 26 Super Collet Chucks 27 Collets Super Collet Chuck Collets 30 Blank Bars 32 NC Drill Chucks 33 CT40 CT50 Shell Mill Holders 19 Hydraulic Chucks 34 HSK-63 HSK-100 Shell Mill Holders 20 BT30 BT40 Shell Mill Holders 21 Hydraulic Chucks 35 Hardware 38 ER Collet Nuts 39 Sealings Discs 40 Shell Mill Holder Hardware 44 End Mill Holder Hardware 46 Wrenches

7 Contents ccessories 48 Height Setters 49 Tool Clamper 49 Tightening Fixture and Spindle Wipe 50 Spindle Taper Cleaners 51 CT Claw, Retention Knobs, and Wrenches Tool Storage 53 Diebold Tool Clamping Units 56 Power Block for Steep Taper Tooling Diebold Gauging 58 Diebold Inspection Gauge Calibration 59 Diebold Test rbors 60 Diebold Test rbors 61 Diebold Tool Taper Inspection Gauges 62 Diebold Pull Force Gauges 63 ClampForce Gage Kit 64 Royal Tool Presetter 66 Technical Information 58 Power Block for for HSK Taper Tooling Form + C 56 BR/PSI Pressure Conversion 69 Power Block for Tools with Cylindrical Shank 57 ER & Milling Chuck Collet Nut Torque Specifications 69 HSK DIN Standard Forms 70 Hi-Power Milling Chuck User Manual 72 Hi-Power Milling Chuck User Manual 73 Toolholder Excellence & Collet Care 74 BILZ Toolholder Benefits 74 Why Check Drawbar Force 75 Bilz Tool Holder Selection Guide 76 Tool Clamping Options and Values

8 CNC Holders EXPNSION CHUCKS HRDWRE CCESSORIES GUGING TECHNICL CNC HOLDERS Comprehensive range of Milling Chucks, ER Collet Chucks, End Mill Holders and Shell Mill Holders Close dimension control of products TIR of front end in relationship to taper, controlled within 3 microns for collet chucks and end mill holders BT (MS 403), HSK (DIN69893), CT (NSI B ) taper specifications ll holders are dynamically balanced to G6.3 tolerances ll tool holders have taper angle accuracy as per T3 class / HSK holders meet T2 class Form D/B standard for all holders (DIN69871 B) Data chip hole as standard for all HSK taper holders Bore tolerance H4 as standard for all end mill holders Black oxide surface treatment on all non-contact surfaces for corrosion protection VIEW THE WEBSITE 8

9 CT40 SP No. d D Dimensions CT40 End Mill Holders Balanced to 8,000 RPM Coolant Supply M WSLH/0.125"-1.38"/CT UNC Form D/B M WSLH/0.125"-4.50"/CT UNC Form D/B M WSLH/0.187"-1.38"/CT UNC Form D/B M WSLH/0.187"-2.50"/CT UNC Form D/B M WSLH/0.187"-4.50"/CT UNC Form D/B M WSLH/0.250"-1.38"/CT /4-28 UNF Form D/B M WSLH/0.250"-2.50"/CT /4-28 UNF Form D/B M WSLH/0.250"-4.50"/CT /4-28 UNF Form D/B M WSLH/0.312"-1.38"/CT /16-24 UNF Form D/B M WSLH/0.312"-2.50"/CT /16-24 UNF Form D/B M WSLH/0.312"-4.50"/CT /16-24 UNF Form D/B M WSLH/0.375"-1.38"/CT /8-24 UNF Form D/B M WSLH/0.375"-2.50"/CT /8-24 UNF Form D/B M WSLH/0.375"-4.50"/CT /8-24 UNF Form D/B M WSLH/0.375"-6.50"/CT /8-24 UNF Form D/B M WSLH/0.437"-1.75"/CT /16-20 UNF Form D/B M WSLH/0.437"-4.50"/CT /16-20 UNF Form D/B M WSLH/0.500"-1.75"/CT /16-20 UNF Form D/B M WSLH/0.500"-2.62"/CT /16-20 UNF Form D/B M WSLH/0.500"-4.62"/CT /16-20 UNF Form D/B M WSLH/0.500"-6.62"/CT /16-20 UNF Form D/B M WSLH/0.625"-1.75"/CT /2-20 UNF Form D/B M WSLH/0.625"-3.75"/CT /2-20 UNF Form D/B M WSLH/0.625"-5.75"/CT /2-20 UNF Form D/B M WSLH/0.750"-1.75"/CT /8-18 UNF Form D/B M WSLH/0.750"-3.75"/CT /8-18 UNF Form D/B M WSLH/0.750"-5.75"/CT /8-18 UNF Form D/B M WSLH/0.875"-1.75"/CT /8-18 UNF Form D/B M WSLH/0.875"-4.00"/CT /8-18 UNF Form D/B M WSLH/0.875"-6.00"/CT /8-18 UNF Form D/B M WSLH/1.000"-1.75"/CT /4-16 UNF Form D/B M WSLH/1.000"-4.00"/CT /4-16 UNF Form D/B M WSLH/1.000"-6.00"/CT /4-16 UNF Form D/B M WSLH/1.250"-2.00"/CT /4-16 UNF Form D/B M WSLH/1.250"-4.25"/CT /4-16 UNF Form D/B M WSLH/1.250"-6.25"/CT /4-16 UNF Form D/B M WSLH/1.500"-4.62"/CT /4-16 UNF Form D/B M WSLH/1.500"-6.62"/CT /4-16 UNF Form D/B g g ød ød TECHNICL GUGING CCESSORIES HRDWRE EXPNSION CHUCKS CNC Holders 9

10 CNC Holders EXPNSION CHUCKS HRDWRE CCESSORIES GUGING TECHNICL CT50 End Mill Holders CT50 SP No. d D Dimensions Balanced to 8,000 RPM Coolant Supply M WSLH/0.187"-2.50"/CT UNC Form D/B M WSLH/0.187"-4.50"/CT UNC Form D/B M WSLH/0.187"-6.50"/CT UNC Form D/B M WSLH/0.250"-2.50"/CT /4-28 UNF Form D/B M WSLH/0.250"-4.50"/CT /4-28 UNF Form D/B M WSLH/0.250"-6.50"/CT /4-28 UNF Form D/B M WSLH/0.312"-2.50"/CT /16-24 UNF Form D/B M WSLH/0.312"-4.50"/CT /16-24 UNF Form D/B M WSLH/0.312"-6.50"/CT /16-24 UNF Form D/B M WSLH/0.375"-2.50"/CT /8-24 UNF Form D/B M WSLH/0.375"-4.50"/CT /8-24 UNF Form D/B M WSLH/0.375"-6.50"/CT /8-24 UNF Form D/B M WSLH/0.375"-8.50"/CT /8-24 UNF Form D/B M WSLH/0.437"-2.50"/CT /16-20 UNF Form D/B M WSLH/0.500"-2.62"/CT /16-20 UNF Form D/B M WSLH/0.500"-4.62"/CT /16-20 UNF Form D/B M WSLH/0.500"-6.62"/CT /16-20 UNF Form D/B M WSLH/0.500"-8.50"/CT /16-20 UNF Form D/B M WSLH/0.625"-3.75"/CT /2-20 UNF Form D/B M WSLH/0.625"-5.75"/CT /2-20 UNF Form D/B M WSLH/0.625"-7.75"/CT /2-20 UNF Form D/B M WSLH/0.750"-3.75"/CT /8-18 UNF Form D/B M WSLH/0.750"-5.75"/CT /8-18 UNF Form D/B M WSLH/0.750"-7.75"/CT /8-18 UNF Form D/B M WSLH/0.750"-10.00"/CT /8-18 UNF Form D/B M WSLH/0.875"-3.75"/CT /8-18 UNF Form D/B M WSLH/0.875"-5.75"/CT /8-18 UNF Form D/B M WSLH/0.875"-7.75"/CT /8-18 UNF Form D/B M WSLH/1.000"-4.00"/CT /4-16 UNF Form D/B M WSLH/1.000"-6.00"/CT /4-16 UNF Form D/B M WSLH/1.000"-8.00"/CT /4-16 UNF Form D/B M WSLH/1.000"-10.00"/CT /4-16 UNF Form D/B M WSLH/1.250"-4.00"/CT /4-16 UNF Form D/B M WSLH/1.250"-6.00"/CT /4-16 UNF Form D/B M WSLH/1.250"-8.00"/CT /4-16 UNF Form D/B M WSLH/1.250"-10.00"/CT /4-16 UNF Form D/B M WSLH/1.500"-4.00"/CT /4-16 UNF Form D/B M WSLH/1.500"-6.00"/CT /4-16 UNF Form D/B M WSLH/1.500"-8.00"/CT /4-16 UNF Form D/B M WSLH/2.000"-5.62"/CT UNS Form D/B M WSLH/2.000"-9.62"/CT UNS Form D/B g g ød ød 10

11 HSK-63 End Mill Holders with Weldon Notch DIN1835-B SP No. d D Dimensions HSK End Mill Holders Balanced to 20,000 RPM g Coolant Supply M WSLH/0.250"-3.94"/HSK /4-28UNF Form D M WSLH/0.375"-3.94"/HSK /8-24UNF Form D M WSLH/0.500"-3.94"/HSK /16-20UNF Form D M WSLH/0.625"-3.94"/HSK /2-20UNF Form D M WSLH/0.750"-3.94"/HSK /8-18UNF Form D M WSLH/1.00"-4.33"/HSK /4-16UNF Form D M WSLH/1.250"-4.33"/HSK /4-16UNF Form D For HSK coolant tubes, see page 46. For coolant tube wrenches see page 47. HSK-100 End Mill Holders with Weldon Notch DIN1835-B Balanced to 20,000 RPM Dimensions SP No. d D g Coolant Supply M WSLH/0.250"-3.15"/HSK " 1/4-28UNF-8 Form D M WSLH/0.312"-3.15"/HSK " 5/16-24UNF-10 Form D M WSLH/0.375"-3.15"/HSK " 3/8-24UNF-9 Form D M WSLH/0.500"-3.15"/HSK " 7/16-20UNF-12 Form D M WSLH/0.625"-3.94"/HSK " 1/2-20UNF-14 Form D M WSLH/0.750"-3.94"/HSK " 5/8-18UNF-14 Form D M WSLH/1.000"-3.94"/HSK " 3/4-16UNF-14 Form D M WSLH/1.125"-3.94"/HSK " 3/4-16UNF-14 Form D M WSLH/0.250"-6.30"/HSK " 1/4-28UNF-8 Form D M WSLH/0.312"-6.30"/HSK " 5/16-24UNF-10 Form D M WSLH/0.375"-6.30"/HSK " 3/8-24UNF-9 Form D M WSLH/0.500"-6.30"/HSK " 7/16-20UNF-12 Form D M WSLH/0.625"-6.30"/HSK " 1/2-20UNF-14 Form D M WSLH/0.750"-6.30"/HSK " 5/8-18UNF-14 Form D M WSLH/1.000"-6.30"/HSK " 3/4-16UNF-14 Form D M WSLH/1.125"-6.30"/HSK " 3/4-16UNF-14 Form D For HSK coolant tubes, see page 46. For coolant tube wrenches see page 47. g d D TECHNICL GUGING CCESSORIES HRDWRE EXPNSION CHUCKS CNC Holders 11

12 CNC Holders EXPNSION CHUCKS HRDWRE CCESSORIES GUGING TECHNICL BT30 BT40 End Mill Holders BT30 SP No. d D Dimensions Balanced to 8,000 RPM Coolant Supply M WSLH/0.125"-2.36"/BT UNC Form D M WSLH/0.188"-2.36"/BT UNC Form D M WSLH/0.250"-2.36"/BT /4-28 UNF Form D M WSLH/0.312"-2.36"/BT /16-24 UNF Form D M WSLH/0.375"-2.36"/BT /8-24 UNF Form D M WSLH/0.500"-2.36"/BT /16-20 UNF Form D M WSLH/0.625"-2.36"/BT /2-20 UNF Form D M WSLH/0.750"-2.36"/BT /8-18 UNF Form D BT40 SP No. d D Dimensions g Balanced to 8,000 RPM Coolant Supply M WSLH/0.250"-2.55"/BT /4-28 UNF Form D/B M WSLH/0.312"-2.55"/BT /16-24 UNF Form D/B M WSLH/0.375"-2.55"/BT /8-24 UNF Form D/B M WSLH/0.500"-2.55"/BT /16-20 UNF Form D/B M WSLH/0.500"-4.00"/BT /16-20 UNF Form D/B M WSLH/0.625"-2.55"/BT /2-20 UNF Form D/B M WSLH/0.750"-2.55"/BT /8-18 UNF Form D/B M WSLH/0.875"-3.35"/BT /8-18 UNF Form D/B M WSLH/1.000"-3.74"/BT /4-16 UNF Form D/B M WSLH/1.000"-5.00"/BT /4-16 UNF Form D/B M WSLH/1.250"-3.35"/BT /4-16 UNF Form D/B g g ød ød 12

13 CT40 SP No. Collet Type CT40 CT50 ER Collet Chuck Holders Range D Dimensions Balanced to 20,000 RPM g Coolant Supply M WCCH/ER "/CT40 ER M10 Form D/B M WCCH/ER "/CT40 ER M10 Form D/B M WCCH/ER "/CT40 ER M12 Form D/B M WCCH/ER "/CT40 ER M12 Form D/B M WCCH/ER "/CT40 ER M16 Form D/B M WCCH/ER "/CT40 ER M16 Form D/B M WCCH/ER "/CT40 ER M22x1.5 Form D/B M WCCH/ER "/CT40 ER M22x1.5 Form D/B M WCCH/ER "/CT40 ER M22x1.5 Form D/B M WCCH/ER "/CT40 ER M22x1.5 Form D/B For collets, see pages For ER collet nuts and seal discs, see pages For wrenches, see page 47. CT50 D Balanced to 20,000 RPM Dimensions SP No. Collet Type Range D g Coolant Supply M WCCH/ER "/CT50 ER M10 Form D/B M WCCH/ER "/CT50 ER M10 Form D/B M WCCH/ER "/CT40 ER M10 Form D/B M WCCH/ER "/CT50 ER M12 Form D/B M WCCH/ER "/CT50 ER M12 Form D/B M WCCH/ER "/CT50 ER M12 Form D/B M WCCH/ER "/CT50 ER M16 Form D/B M WCCH/ER "/CT50 ER M16 Form D/B M WCCH/ER "/CT50 ER M16 Form D/B M WCCH/ER "/CT50 ER M22x1.5 Form D/B M WCCH/ER "/CT50 ER M22x1.5 Form D/B M WCCH/ER "/CT50 ER M22x1.5 Form D/B M WCCH/ER "/CT50 ER M22x1.5 Form D/B M WCCH/ER "/CT50 ER M22x1.5 Form D/B M WCCH/ER "/CT50 ER M22x1.5 Form D/B For collets, see pages For ER collet nuts and seal discs, see pages For wrenches, see page 47. B g ød TECHNICL GUGING CCESSORIES HRDWRE EXPNSION CHUCKS CNC Holders 13

14 CNC Holders EXPNSION CHUCKS HRDWRE CCESSORIES GUGING TECHNICL HSK ER Collet Chucks ER Collet Chuck Holders HSK ER Collet Chuck Holders SP No. Collet Type Range D Dimensions Balanced to 20,000 RPM Coolant Supply HSK M WCCH/ER16M-65/HSK-32 ER16M M10 Form D M WCCH/ER20M-70/HSK-32 ER20M M12 Form D M WCCH/ER25M-70/HSK-32 ER25M M10 Form D HSK M WCCH/ER16M-70-HSK-40 ER16M M10 Form D M WCCH/ER20-80/HSK-40 ER M12 Form D M WCCH/ER25-80/HSK-40 ER M16 Form D M WCCH/ER32-100/HSK-40 ER M22X1.5 Form D HSK M WCCH-ER16M-80/HSK-50 ER16M M10 Form D M WCCH/ER20-95/HSK-50 ER M12 Form D M WCCH/ER25-95/HSK-50 ER M16 Form D M WCCH/ER32-100/HSK-50 ER M22X1.5 Form D HSK M WCCH/ER16M-100/HSK-63 ER M10 Form D M WCCH/ER16M-160/HSK-63 ER M10 Form D M WCCH/ER20-100/HSK-63 ER M12 Form D M WCCH/ER20M-160/HSK-63 ER M12 Form D M WCCH/ER25-100/HSK-63 ER M16 Form D M WCCH/ER25M-160/HSK-63 ER M16 Form D M WCCH/ER32-100/HSK-63 ER M22x1.5 Form D M WCCH/ER32-160/HSK-63 ER M22x1.5 Form D M WCCH/ER40-120/HSK-63 ER M22x1.5 Form D M WCCH/ER40-160/HSK-63 ER M22x1.5 Form D HSK M WCCH/ER16M-100/HSK-100 ER16M M10 Form D M WCCH/ER20-100/HSK-100 ER M12 Form D M WCCH/ER25-100/HSK-100 ER M16 Form D M WCCH/ER32-100/HSK-100 ER M22X1.5 Form D M WCCH/ER40-120/HSK-100 ER M22x1.5 Form D M WCCH/ER16M-160/HSK-100 ER16M M10 Form D M WCCH/ER20-160/HSK-100 ER M12 Form D M WCCH/ER25-160/HSK-100 ER M16 Form D M WCCH/ER32-160/HSK-100 ER M22X1.5 Form D M WCCH/ER40-160/HSK-100 ER M22x1.5 Form D For collets, see pages For ER collet nuts and seal discs, see pages For coolant tubes, see page 46. For coolant tube wrenches, see page 47. g g ød 14

15 ER Collet Chucks BT30 SP No. Collet Type Range D BT30 BT40 ER Collet Chucks Dimensions Balanced to 20,000 RPM g Coolant Supply M WCCH/ER16-100/BT30 ER M10 Form D M WCCH/ER16-150/BT30 ER M10 Form D M WCCH/ER16-70/BT30 ER M10 Form D M WCCH/ER20-100/BT30 ER M12 Form D M WCCH/ER20-70/BT30 ER M12 Form D M WCCH/ER25-100/BT30 ER M12 Form D M WCCH/ER25-70/BT30 ER M12 Form D M WCCH/ER32-100/BT30 ER M22x1.5 Form D M WCCH/ER32-70/BT30 ER M12 Form D M WCCH/ER40-100/BT30 ER M22x1.5 Form D BT M WCCH/ER16-100/BT40 ER M10 Form D/B M WCCH/ER16-160/BT40 ER M10 Form D/B M WCCH/ER16-70/BT40 ER M10 Form D/B M WCCH/ER20-100/BT40 ER M12 Form D/B M WCCH/ER20-160/BT40 ER M12 Form D/B M WCCH/ER20-70/BT40 ER M12 Form D/B M WCCH/ER25-100/BT40 ER M16 Form D/B M WCCH/ER25-160/BT40 ER M16 Form D/B M WCCH/ER25-70/BT40 ER M16 Form D/B M WCCH/ER32-100/BT40 ER M22x1.5 Form D/B M WCCH/ER32-160/BT40 ER M22x1.5 Form D/B M WCCH/ER32-70/BT40 ER M22x1.5 Form D/B M WCCH/ER40-100/BT40 ER M22x1.5 Form D/B M WCCH/ER40-160/BT40 ER M22x1.5 Form D/B M WCCH/ER40-80/BT40 ER M22x1.5 Form D/B For wrenches, see page 47. Collet Extension Collet Extension ER Collet Chucks Dimensions Length SP No. Collet Type Range D djustment Screw Coolant Supply M WCCH/ER "/CYL0.50 ER /2 x 6.00 M10 COOL-THRU M WCCH/ER "/CYL0.75 ER /4 x 6.00 M10 COOL-THRU M WCCH/ER "/CYL0.75 ER /4 x 6.00 M12 COOL-THRU M WCCH/ER "/CYL1.00 ER x 6.00 M12 COOL-THRU M WCCH/ER "/CYL0.75 ER /4 x 6.00 M16 COOL-THRU M WCCH/ER "/CYL1.00 ER X 6.00 M16 COOL-THRU M WCCH/ER "/CYL1.00 ER x 6.00 M22x1.5 COOL-THRU M WCCH/ER "/CYL1.25 ER /4 x 6.00 M22x1.5 COOL-THRU M WCCH/ER "/CYL1.25 ER /4 x 6.00 M22x1.5 COOL-THRU For wrenches, see page 47. For length adjustment screws, see page 46. g ød ød 15 TECHNICL GUGING CCESSORIES HRDWRE EXPNSION CHUCKS CNC Holders

16 CNC Holders EXPNSION CHUCKS HRDWRE CCESSORIES GUGING TECHNICL Collets ER-System Metric Spring Collets ER16 (Metric) Premium SP No. Standard SP No. Dimensions D L d M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER Spring Collets ER20 (Metric) Premium SP No. Standard SP No. ER16 10pc. Collet Set Dimensions D L d M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER ER20 12pc. Collet Set L 3D d Spring Collets ER25 (Metric) Premium SP No. Standard SP No Dimensions D L d M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER Spring Collets ER32 (Metric) Premium SP No. Standard SP No. ER25 15pc. Collet Set Dimensions D L d M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER ER32 18pc. Collet Set 16

17 Spring Collets ER40 (Metric) Premium SP No. Standard SP No. Dimensions D L d M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER M ER ER40 23pc. Collet Set L Collets ER-System Metric 3D d 0.01 TECHNICL GUGING CCESSORIES HRDWRE EXPNSION CHUCKS CNC Holders 17

18 CNC Holders EXPNSION CHUCKS HRDWRE CCESSORIES GUGING TECHNICL Collets ER-System Inch Spring Collets ER16 (Inch) Premium SP No. Standard SP No. Dimensions D L d M ER16-1/16" M ER16-3/32" M ER16-1/8" M ER16-5/32" M ER16-3/16" M ER16-7/32" M ER16-1/4" M ER16-9/32" M ER16-5/16" M ER16-11/32" M ER16-3/8" M ER16-13/32" Spring Collets ER20 (Inch) Premium SP No. Spring Collets ER25 (Inch) Premium SP No. Standard SP No. Standard SP No. ER16 12pc. Collet Set Dimensions D L d M ER25-1/8" M ER25-3/16" M ER25-1/4" M ER25-5/16" M ER25-3/8" M ER25-7/16" M ER25-1/2" M ER25-9/16" M ER25-5/8" ER25 9pc. Collet Set Dimensions D L d M ER20-1/8" M ER20-3/16" M ER20-1/4" M ER20-5/16" M ER20-3/8" M ER20-7/16" M ER20-1/2" ER20 7pc. Collet Set L 3D d Spring Collets ER32 (Inch) Premium SP No. Standard SP No Dimensions D L d M ER32-1/8" M ER32-3/16" M ER32-1/4" M ER32-5/16" M ER32-3/8" M ER32-7/16" M ER32-1/2" M ER32-9/16" M ER32-5/8" M ER32-11/16" M ER32-3/4" Spring Collets ER40 (Inch) Premium SP No. Standard SP No. ER32 12pc Collet Set Dimensions D L d M ER40-1/8" M ER40-3/16" M ER40-1/4" M ER40-5/16" M ER40-3/8" M ER40-7/16" M ER40-1/2" M ER40-9/16" M ER40-5/8" M ER40-11/16" M ER40-3/4" M ER40-7/8" M ER40-1.0" ER40 14pc. Collet Set 18

19 Shell Mill Holders SP No. d d D CT40 CT50 Shell Mill Holders Dimensions Balanced to 8,000 RPM Coolant Supply CT M WSMH/0.500"-1.38"/CT Form D/B M WSMH/0.500"-3.50"/CT Form D/B M WSMH/0.750"-1.38"/CT Form D/B M WSMH/0.750"-3.50"/CT Form D/B M WSMH/0.750"-6.00"/CT Form D/B M WSMH/1.000"-1.75"/CT Form D/B M WSMH/1.000"-2.06"/CT Form D/B M WSMH/1.000"-4.00"/CT Form D/B M WSMH/1.000"-6.00"/CT Form D/B M WSMH/1.250"-2.12"/CT Form D/B M WSMH/1.250"-4.00"/CT Form D/B M WSMH/1.500"-2.41"/CT Form D/B M WSMH/1.500"-4.00"/CT Form D/B CT M WSMH/0.500"-1.50"/CT Form D/B M WSMH/0.500"-3.50"/CT Form D/B M WSMH/0.500"-5.50"/CT Form D/B M WSMH/0.750"-1.50"/CT Form D/B M WSMH/0.750"-3.50"/CT Form D/B M WSMH/0.750"-5.50"/CT Form D/B M WSMH/0.750"-7.00"/CT Form D/B M WSMH/0.750"-9.00"/CT Form D/B M WSMH/1.000"-10.00"/CT Form D/B M WSMH/1.000"-2.00"/CT Form D/B M WSMH/1.000"-4.00"/CT Form D/B M WSMH/1.000"-6.00"/CT Form D/B M WSMH/1.000"-8.00"/CT Form D/B M WSMH/1.250"-1.50"/CT Form D/B M WSMH/1.250"-3.50"/CT Form D/B M WSMH/1.250"-5.50"/CT Form D/B M WSMH/1.250"-7.00"/CT Form D/B M WSMH/1.250"-9.00"/CT Form D/B M WSMH/1.500"-2.40"/CT Form D/B M WSMH/1.500"-4.00"/CT Form D/B M WSMH/1.500"-6.00"/CT Form D/B M WSMH/1.500"-8.00"/CT Form D/B M WSMH/2.000"-2.40"/CT Form D/B M WSMH/2.000"-4.00"/CT Form D/B M WSMH/2.000"-6.00"/CT Form D/B M WSMH/2.000"-8.00"/CT Form D/B M WSMH/2.500"-2.40"/CT Form D/B M WSMH/2.500"-4.00"/CT Form D/B For wrenches, see page 47. L 1 D 1 L1 ød ød TECHNICL GUGING CCESSORIES HRDWRE EXPNSION CHUCKS CNC Holders 19

20 CNC Holders EXPNSION CHUCKS HRDWRE CCESSORIES GUGING TECHNICL HSK-63 HSK-100 Shell Mill Holders HSK-63 SP No. d d Dimensions D Balanced to 15,000 RPM L 1 Coolant Supply M WSMH/0.500"-2.00"/HSK Form D M WSMH/0.750"-2.00"/HSK Form D M WSMH/1.000"-2.25"/HSK Form D M WSMH/1.250"-2.25"/HSK Form D M WSMH/1.500"-2.25"/HSK Form D M WSMH/16-100/HSK Form D M WSMH/16-50/HSK Form D M WSMH/22-100/HSK Form D M WSMH/22-50/HSK Form D M WSMH/27-100/HSK Form D M WSMH/27-60/HSK Form D M WSMH/32-100/HSK Form D M WSMH/32-60/HSK Form D M WSMH/40-100/HSK Form D M WSMH/40-60/HSK Form D For coolant tube wrenches, see page 47. For HSK coolant tubes, see page 46. HSK-100 Dimensions SP No. d d D L 1 Coolant Supply M WSMH/ /HSK Form D M WSMH/ /HSK Form D M WSMH/ /HSK Form D M WSMH/ /HSK Form D M WSMH/ /HSK Form D M WSMH /HSK Form D For coolant tube wrenches, see page 47. For HSK coolant tubes, see page 46. L1 ød ød 20

21 BT30 SP No. d d D BT30 BT40 Shell Mill Holders Dimensions Balanced to 8,000 RPM Coolant Supply M WSMH/0.500"-1.18"/BT Form D M WSMH/0.750"-1.18"/BT Form D M WSMH/1.000"-1.77"/BT Form D M WSMH/16-40/BT Form D M WSMH/22-40/BT Form D M WSMH/27-40/BT Form D For wrenches, see page 47. BT40 SP No. d d D Dimensions L 1 D 1 Balanced to 8,000 RPM Coolant Supply M WSMH/0.500"-4.00"/BT Form D/B M WSMH/0.750"-1.77"/BT Form D/B M WSMH/0.750"-4.00"/BT Form D/B M WSMH/0.750"-6.00"/BT Form D/B M WSMH/1.000"-1.77"/BT Form D/B M WSMH/1.000"-4.00"/BT Form D/B M WSMH/1.000"-6.00"/BT Form D/B M WSMH/1.250"-2.36"/BT Form D/B M WSMH/1.250"-5.00"/BT Form D/B M WSMH/1.500"-2.36"/BT Form D/B M WSMH/1.500"-5.00"/BT Form D/B M WSMH/16-100/BT Form D/B M WSMH/16-40/BT Form D/B M WSMH/22-100/BT Form D/B M WSMH/22-160/BT Form D/B M WSMH/22-40/BT Form D/B M WSMH/27-100/BT Form D/B M WSMH/27-160/BT Form D/B M WSMH/27-40/BT Form D/B M WSMH/32-100/BT Form D/B M WSMH/32-50/BT Form D/B M WSMH/40-100/BT Form D/B M WSMH/40-50/BT Form D/B For wrenches, see page 47. L 1 L1 D 1 ød ød TECHNICL GUGING CCESSORIES HRDWRE EXPNSION CHUCKS CNC Holders 21

22 CNC Holders EXPNSION CHUCKS HRDWRE CCESSORIES GUGING TECHNICL Hi-Power Milling Chucks (HPMC) Very high clamping forces leads to increased productivity and tool life Roller bearing design provides high friction resistance and greater gripping torque Low run out accuracy x tool diameter. Less wear on cutting tool edge leads to significant increase in tool life and tool performance Excellent finish on piece part machined surfaces due to less vibration Protective anti-corrosive coating on entire tool holder Sealed bearing mechanism of clamping nut, prevents dust and coolant entry and contamination of bearing clamping, extending the life of the tool holder Hi-Power Milling Chuck Run out accuracy Dustproof & Waterproof Unclamped Position Clamping Torque comparision Torque (Nm) Collect chuck holder Structure of Milling Chuck Main body of Chuck Roller Pin Slotted Disc Hydro Grip Product Range t 3D - 5 Micron L Clamped Position HPMC D Clamping Nut Front Ring 22

23 CT40 SP No. d CT40 CT50 Hi-Power Milling Chucks d Dimensions D Balanced to 8,000 RPM Coolant Supply M WHPMC/0.750"-3.54"/CT Form D M WHPMC/1.000"-3.54"/CT Form D M WHPMC/1.250"-4.25"/CT Form D M WHPMC/25-90/CT Form D M WHPMC/32-105/CT Form D For wrenches, see page 47. CT50 SP No. d d Dimensions D Balanced to 8,000 RPM Coolant Supply M WHPMC/0.750"-3.54"/CT Form D M WHPMC/0.750"-6.50"/CT Form D M WHPMC/1.000"-3.54"/CT Form D M WHPMC/1.000"-5.31"/CT Form D M WHPMC/1.250"-4.13"/CT Form D M WHPMC/1.250"-5.31"/CT Form D M WHPMC/2.000"-4.72"/CT Form D M WHPMC/2.000"-5.90"/CT Form D M WHPMC/32-105/CT Form D M WHPMC/50-135/CT Form D For wrenches, see page 47. ød ød TECHNICL GUGING CCESSORIES HRDWRE EXPNSION CHUCKS CNC Holders 23

24 CNC Holders EXPNSION CHUCKS HRDWRE CCESSORIES GUGING TECHNICL HSK-63 HSK-100 Hi-Power Milling Chucks HSK-63 SP No. d d Dimensions D Balanced to 8,000 RPM Coolant Supply M WHPMC/0.750"-3.54"/HSK Form D M WHPMC/1.000"-4.13"/HSK Form D M WHPMC/1.250"-4.72"/HSK Form D M WHPMC/20-90/HSK Form D M WHPMC/25-105/HSK Form D M WHPMC/32-135/HSK Form D For coolant tubes, see page 46. For coolant tube wrenches, see page 47. HSK-100 Balanced to 15,000 RPM Dimensions SP No. d d D Coolant Supply M WHPMC/0.750"-3.94"/HSK " Form D M WHPMC/1.000"-4.53"/HSK " Form D M WHPMC/1.250"-5.31"/HSK " Form D M WHPMC/20-100/HSK mm Form D M WHPMC/25-115/HSK mm Form D M WHPMC/32-135/HSK mm Form D For coolant tubes, see page 46. For coolant tube wrenches, see page ød ød 24

25 BT30 SP No. d BT30 BT40 Hi-Power Milling Chucks d Dimensions D Balanced to 8,000 RPM Coolant Supply M WHPMC/0.750"-3.54"/BT Form D M WHPMC/20-90/BT Form D M WHPMC/25-90/BT Form D M WHPMC/32-105/BT Form D For wrenches, see page 47. BT40 SP No. d d Dimensions D Balanced to 8,000 RPM Coolant Supply M WHPMC/0.750"-3.54"/BT Form D M WHPMC/1.000"-3.54"/BT Form D M WHPMC/1.250"-4.25"/BT Form D M WHPMC/20-90/BT Form D M WHPMC/25-90/BT Form D M WHPMC/32-105/BT Form D For wrenches, see page 47. ød ød TECHNICL GUGING CCESSORIES HRDWRE EXPNSION CHUCKS CNC Holders 25

26 CNC Holders EXPNSION CHUCKS HRDWRE CCESSORIES GUGING TECHNICL Collets Hi-Power Milling Chucks djustable Straight Collets for Milling Chucks (Metric) Ø D djustable Straight Collets for Milling Chucks (Inch) Ø D djustable Straight Collets for Milling Chucks (Metric to Inch) Ø D L L L Ø d Ø d Ø d Dimensions SP No. D d L M WSC M WSC M WSC M WSC M WSC M WSC M WSC M WSC M WSC M WSC M WSC M WSC M WSC M WSC M WSC M WSC M WSC M WSC M WSC M WSC Dimensions SP No. D d L M WSC 0.750"-0.250" M WSC 0.750"-0.312" M WSC 0.750"-0.375" M WSC 0.750"-0.437" M WSC 0.750"-0.500" M WSC 0.750"-0.562" M WSC 0.750"-0.625" M WSC 1.000"-0.250" M WSC 1.000"-0.312" M WSC 1.000"-0.375" M WSC 1.000"-0.437" M WSC 1.000"-0.500" M WSC 1.000"-0.562" M WSC 1.000"-0.625" M WSC 1.000"-0.750" M WSC 1.250"-0.250" M WSC 1.250"-0.312" M WSC 1.250"-0.375" M WSC 1.250"-0.437" M WSC 1.250"-0.500" M WSC 1.250"-0.562" M WSC 1.250"-0.625" M WSC 1.250"-0.750" M WSC 1.250"-0.875" M WSC 1.250"-1.000" Dimensions SP No. D d L M WSC " M WSC " M WSC " M WSC " M WSC "

27 Super Collet Chucks H C1 RNGE TPER No. L Super Collet Chuck Dimensions SP No. Collet L H D CT M WSCH/SC06-90/CT40 SC M WSCH/SC06-120/CT40 SC M WSCH/SC06-150/CT40 SC M WSCH/SC10-90/CT40 SC M WSCH/SC10-120/CT40 SC M WSCH/SC10-150/CT40 SC M WSCH/SC10-180/CT40 SC M WSCH/SC16-90/CT40 SC M WSCH/SC16-120/CT40 SC M WSCH/SC16-150/CT40 SC M WSCH/SC16-180/CT40 SC M WSCH/SC25-90/CT40 SC M WSCH/SC25-120/CT40 SC CT M WSCH/SC06-105/CT50 SC M WSCH/SC06-135/CT50 SC M WSCH/SC06-165/CT50 SC M WSCH/SC06-195/CT50 SC M WSCH/SC10-105/CT50 SC M WSCH/SC10-135/CT50 SC M WSCH/SC10-165/CT50 SC M WSCH/SC10-195/CT50 SC M WSCH/SC10-225/CT50 SC M WSCH/SC16-105/CT50 SC M WSCH/SC16-135/CT50 SC M WSCH/SC16-165/CT50 SC M WSCH/SC16-195/CT50 SC M WSCH/SC25-105/CT50 SC M WSCH/SC25-135/CT50 SC M WSCH/SC25-165/CT50 SC M WSCH/SC25-195/CT50 SC For wrenches, see page 47. D TECHNICL GUGING CCESSORIES HRDWRE EXPNSION CHUCKS CNC Holders 27

28 CNC Holders EXPNSION CHUCKS HRDWRE CCESSORIES GUGING TECHNICL Super Collet Chucks H C1 TPER No. L Super Collet Chuck Dimensions SP No. Range L H D BT M WSCH/SC06-60/BT30 SC M WSCH/SC06-90/BT30 SC M WSCH/SC10-45/BT30 SC M WSCH/SC10-60/BT30 SC M WSCH/SC10-90/BT30 SC M WSCH/SC16-60/BT30 SC M WSCH/SC16-90/BT30 SC M WSCH/SC25-90/BT30 SC BT M WSCH/SC06-90/BT40 SC M WSCH/SC06-120/BT40 SC M WSCH/SC06-150/BT40 SC M WSCH/SC10-90/BT40 SC M WSCH/SC10-120/BT40 SC M WSCH/SC10-150/BT40 SC M WSCH/SC10-180/BT40 SC M WSCH/SC16-90/BT40 SC M WSCH/SC16-120/BT40 SC M WSCH/SC16-150/BT40 SC M WSCH/SC16-180/BT40 SC M WSCH/SC25-75/BT40 SC M WSCH/SC25-90/BT40 SC M WSCH/SC25-120/BT40 SC For wrenches, see page 47. D 28

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