ALUMINIUM EXTRUSION CATALOGUE

Transcription

1 ALUMINIUM EXTRUSION CATALOGUE

2 Contents Geometric s Extrusion Applications Juralco Walkway Systems Seating Systems Capral Fabrication Alloy, Temper and Mechanical Specifications Pg Capral Who we are With a history spanning over 75 years, Capral is the largest manufacturer, stockholder and distributor of aluminium and other semi-finished non-ferrous products located in Australia. Capral s manufacturing footprint includes the largest extrusion facility in the Southern Hemisphere at its Bundamba operation in Queensland. In addition, extrusion manufacturing facilities are also located in Victoria, New South Wales, South Australia and Western Australia, all supplying world class products at short lead times. A strategic regional network of mill direct account managers and distribution centres supply solutions and immediate stock availability to a wide range of industries and market sectors. Capral understands the Australian market and its environmental conditions and this has made it Australia s leading designer, manufacturer and distributor of aluminium extrusions. National Distribution Network Capral s extensive metropolitan and regional distribution network services a wide range of industries including residential and commercial construction, transport, marine and general engineering. Regional distribution centres support a network of conveniently located trade centres operating throughout metropolitan and regional Australia supplying a wide range of geometric extrusions, machining rod, plate and aluminium sheet products. Our commitment Capral maintains a significant investment in research and development with a committed team of professionals in its Technology Solutions Group who use NATA accredited testing facilities to support the design and development of sustainable, energy efficient residential and commercial glazing systems. Capral is committed to minimising the environmental impacts of its activities by examining its operations to identify environmentally responsible improvement opportunities; by reducing adverse consequences of new plant, equipment and processes; by managing waste materials using the hierarchy of reduce/reuse/recycle; and by ensuring that any necessary disposals are managed to appropriate environmental standards. 3

3 Our Capabilities Plant Capabilities We are focused on the requirements of our customers, a significant investment has been made in processing and fabrication facilities, including eight extrusion presses and Australia s largest extrusion press; the 4400MT SMS Eumuco Extrusion Press (yr2003) with interchangeable 9 /12 container. Fabrication facilities include; robotic fine tolerance cut to length, CNC extrusion machine centre with 5 axis head and 14 metre machining bed and a CNC rolled product router; 12.5 x 2.5 metre bed size. Cutting thickness up to 25mm, allow us to supply material closer to a final form, providing the option of bespoke sizes and finishes previously unavailable, creating a real opportunity for a one-stop-shop. MANUFACTURING FACILITIES Press Make Billet Diam. Press Force (Tonnes) Alloys SA ANGASTON Clecim A /6106 QLD BREMER PARK B1 UBE A QLD BREMER PARK B2 UBE A QLD BREMER PARK B3 UBE A /6106 QLD BREMER PARK B4 Cometal A / VIC CAMPBELLFIELD Schloemann 9 & A / / WA CANNING VALE Schloemann NSW PENRITH Sutton A Special Extruded Products Capral has the capability to design, produce and stock our customer s own sections. Our extrusion manufacturing facilities can provide technical information along with in-house facilities to help design and produce extruded profiles specific to our customer s needs. WPM kg/m Cut Length (m) Cut Back (mm) No Yes Yes Yes Yes Yes Yes No Our extrusion manufacturing facilities produce profiles to the highest quality for use in numerous applications, such as architectural, automotive, marine, electrical, general engineering, road and transport. Finish Structural Architectural Structural Architectural Structural Architectural Structural Architectural Structural Architectural Structural Architectural Structural Architectural Structural Architectural A typical route from conception to section: Customer product requirement in the form of a rough drawing; Design development utilising CAD/CAM technology; Die print/drawing produced and then approved by customer; Die produced and sample section extruded; Bulk material is extruded once off-tool sample approved. This catalogue is intended to be an aid to our customers; it is not a comprehensive listing of all the products and services available. If you are unable to find the product, service or information you require, please contact your local Capral sales representative or our mill sales team. Contact information is available on back page of this catalogue. Alloy Range Our alloy range includes 6005A, 6060, 6061, 6063, 6082, 6082B, 6101, 6106 and Accreditation and Certification All extrusions manufactured by Capral are produced to the chemical composition, mechanical property and dimensional tolerances in AS/NZS 1866:1997. Capral is accredited to: AS/NZS ISO 9001:2008 (issued by Lloyd s Register Quality Assurance Limited) - Quality Management Systems applicable to manufacture, warehousing and stockholding of aluminium alloy extrusions including powder coating and anodising. Provision of national functions associated with customer service, organisational development and procurement of aluminium extrusion and value adding products. TS TS AS/NZS ISO 14001: Environmental Management Systems. ISO/IEC NATA Accredited Mechanical Testing Laboratory. All major international marine classification societies including DNV (Det Norske Veritas) and Lloyds Register. AS/NZ 4801:2001 OHS Management Systems Accreditation. Capral can supply extrusions to the following certification: DNV Det Norske Veritas ABS American Bureau of Shipping BV Bureau Veritas Lloyds Lloyds Register of Shipping Class NK Nippon Kaioi Kyokai GL Germanischer Lloyd Less common testing organisations are available by request, as is independent third party testing. 5

4 Geometric s Angles 07 Angles 11 Channels 15 Channels Lipped 16 Flat Bars 21 Geometric Shapes 23 Hexagonal Bars 24 I Beams - Geometric 26 Rectangular Hollows 29 Round Bars 31 Square Hollows 34 Squares Solid 35 Tee s 37 Tubes 46 Miscellaneous Extrusions Dim A mm Dim B mm DIM T mm Dim R1 mm EME EQ EAL EK EK EAL EB EK E ED EME E EQ EK RAD EK EQ EAL EK EK EQ EU EK RAD EK E E EAL EQ EAL EU RAD EK EL EB EK EQ EU EK EK EB EU E E EQ RAD

5 Angles continued Angles continued Dim A mm Dim B mm DIM T mm Dim R1 mm EL E RAD EAL EME EP RAD EB RAD EK RAD EQ EK EK EK EK EAL EB EK EK E E EP EG EK EH EE RAD EQ E EN RAD EK RAD EQ EAL EL EK RAD EQ EL EK EQ EU EK EK E RAD EK EK E RAD E EK EH EB RAD Dim A mm Dim B mm DIM T mm Dim R1 mm EQ EK E EK EQ EU EK RAD EK EK EU EL EK E RAD EK E RAD EK EN RAD EG RAD EG RAD EG RAD EB EB E E RAD EK EK EN EAL EG RAD E E EU EN EP EN E EL EL E RAD EU EAL RAD E EG RAD EG RAD EH E

6 Angles continued Dim A mm Dim B mm DIM T mm Dim R1 mm EG RAD EG RAD EK RAD EB E EN RAD E EK E RAD EN RAD E RAD E RAD E EME EP EME E RAD E EQ RAD EU RAD EL E RAD EAL EB EL RAD EG RAD EG RAD EG RAD EAL E RAD EN EK E RAD EN RAD EN RAD EN RAD EP RAD EP RAD EP RAD Dim A mm Dim B mm DIM T mm Dim R1 mm EK EAL EK EK EK E EK E EK E E EN RAD EK EL EK EK E EN RAD EAL RAD EN RAD EK EME EL EK E RAD EL EK EK EB EAL E E EAL EAL E RAD EE EQ RAD EQ RAD E E Channels 11

7 Channels continued Channels continued Dim A mm Dim B mm DIM T mm Dim R1 mm Dim A mm Dim B mm DIM T mm Dim R1 mm EK EU RAD EQ EN EH RAD E RAD EB EAL EME EN EN EP RAD EQ EK EP EK E EL RAD EL EH EAL E EG E RAD EK RAD EB E E EN EK EK E RAD EME E EAL EME E EAL RAD EAL RAD EAL RAD EK EG RAD EAL RAD EQ RAD EP RAD EL EME EG EG RAD EP EME RAD EME RAD EAL EK EN EK E RAD E RAD EQ RAD EME EQ EAL EK EK EAL RAD EL RAD EAL RAD EB EAL RAD EN RAD EN RAD E RAD E RAD E RAD EG RAD E RAD EAL EQ RAD EN RAD EU RAD E RAD E RAD EU RAD ET RAD

8 Channels continued Dim A mm Dim B mm DIM T mm Dim R1 mm EG RAD EQ RAD E RAD EME RAD E EAL EN EAL RAD EAL RAD EL RAD EU RAD EG RAD E RAD EG RAD E RAD E RAD E RAD ED EAL RAD EME RAD EG E RAD EAL RAD EU RAD EAL RAD E RAD EU RAD E RAD EN RAD EN RAD E E RAD EU RAD EN RAD EP RAD E RAD A B Dim A mm T Dim B mm DIM T mm Dim R1 mm Channels Lipped EB RAD E RAD EB RAD EH RAD E E RAD E RAD EU RAD EU RAD E

9 Flat Bars continued Flat Bars Dim A mm Dim B mm DIM T mm Dim R1 mm EX EX Dim A mm Dim B mm DIM T mm Dim R1 mm E EX EQ RAD E EX RAD EX EP EX EX EX EX E RAD EAL EME EX EB RAD E EX EAL RAD EX E RAD EX EX EX EX E EX EX EX EX EME EX EX EX EX E RAD E RAD EME EME EX EX EX EX EX EX E EAL EAL RAD EN RAD EAL EAL RAD EAL RAD E RAD EX EX E RAD EX EX EN RAD EX EX E EAL EX EU RAD EH RAD EAL RAD EP EP

10 Flat Bars continued Flat Bars continued Dim A mm Dim B mm DIM T mm Dim R1 mm Dim A mm Dim B mm DIM T mm Dim R1 mm E EX E RAD EX EAL EX E RAD EAL EX RAD E RAD E RAD EAL EP RAD EQ RAD EX EX EX EX EK RAD EAL RAD EK RAD EX EAL RAD EH RAD E EAL EQ RAD EX EX EP RAD EP RAD E RAD EX EAL RAD EX EX EAL EAL EP EX EAL EX EAL EP EAL EX EK RAD EX EX EX EB RAD EX EX EX RAD E EX EAL EX EX ET RAD EX EX E RAD EP RAD EX EX E RAD EQ RAD EX EB RAD EP RAD EX EX EP

11 Flat Bars continued Dim A mm Dim B mm DIM T mm Dim R1 mm E Geometric Shapes EX EAL EX EP EAL EX E EQ EQ2730 Channel Uneven 127 x 100/75 x 6.0 RAD EQ6148 Channel Uneven 150 x 100/75 x 5.0 RAD EP0372 Channel Uneven 175 x 100/75 x 7.0 RAD E RAD EX EQ4183 Channel Uneven 200 x 90/50 x 8.0/ E RAD EP RAD EQ6146 Channel Uneven 200 x 90/50 x 8.0 RAD E EP RAD EAL EAL RAD EP EAL EN RAD EX EAL EX EX EX EME RAD E26927 Channel Uneven 350 x 175/150 x 10.0 RAD E17151 Channel Uneven 29.2 x 29/19.6 x 1.6/ EP12070 RHS 65 x 10 x 1.2 RAD Partitioned EP12034 RHS 65 x 16 x 1.20 RAD Partitioned EP12022 RHS 100 x 16 x 1.20/1.40 Partitioned EP12072 Baluster Slat 125 x RAD E EX E06295 Misc Tee 25.4 x 19 x EP E E36759 Tube Fluted 30 x EAL EP EAL RAD E RAD EP EQ RAD EAL RAD EE3449 Top Hat 76.2 x EP7926 Cladding Top Hat 90 x EAL23226 Triangle Rod 17.4 x 15.2 RAD

12 Geometric Shapes continued A Hexagonal Bars E00211 Tube Fluted x E34797 Tube Fluted 25.4 x EAL22962 Cladding Zed 20 x 30 x 20 x EP7928 Cladding Zed 18.7 x 24.1 x 18.7 x 1.6 to EP EP7927 Cladding Zed 18.7 x 25.4 x 18.7 x 1.4 to EP Dim A mm Dim B mm DIM T mm Dim R1 mm EX EX EX EX E EAL EX E73639 Zed 22.2 x 25.4 x 22.2 x EX EX E00752 Zed 25.4 x x 25.4 x 3.2 RAD EX EX EAL22963 Cladding Zed 40 x 31.6 x 20 x EX EX E22091 Zed 25 x 60 x 25 x EX E15270 Zed 19 x 66.7 x 12.7 x E06895 Zed x 25.4 x x 3.2 RAD

13 I Beams Geometric continued I Beams Geometric Dim A mm Dim B mm DIM T mm Dim R1 mm EL Dim A mm Dim B mm DIM T mm Dim R1 mm E EQ EU RAD EME EN RAD EAL E EAL EG EAL EN RAD E RAD E EAL EAL EP RAD EG RAD EAL EG RAD E RAD EU RAD E EAL RAD

14 Rectangular Hollows continued Rectangular Hollows Dim A mm Dim B mm DIM T mm Dim R1 mm EG RAD EQ RAD EP EL EME EA EN RAD EALH RAD EP RAD EP RAD E RAD EQ RAD EQ RAD EN RAD EALH RAD EN RAD EH EQ RAD EN RAD E RAD E RAD EQ RAD E RAD EG EALH EN RAD E E RAD EALH EN RAD EQ EB E RAD EALH EALH E RAD EQ EU EAL RAD EL EL EQ RAD Dim A mm Dim B mm DIM T mm Dim R1 mm E RAD E RAD EQ RAD ET RAD EALH EALH EE RAD EL E RAD EALH EL EL EE RAD EQ RAD EQ RAD EP EN EL EALH RAD EQ RAD E RAD EL EG RAD E EQ EH EL EL EQ RAD EL EP RAD EH EME EQ EL EQ RAD EL E EALH EP EL RAD E EL E RAD

15 Rectangular Hollows continued Dim A mm Dim B mm DIM T mm Dim R1 mm EME RAD EP RAD EB RAD EG EG EG E RAD EALH RAD EME RAD EG RAD EQ RAD EL EL EP EL EU RAD EB EP EL E RAD EP RAD E RAD EP RAD EG RAD E EH E RAD E RAD E EP RAD EL EL E EH RAD E Dim A mm Dim B mm DIM T mm Dim R1 mm Round Bars EAL EX EX EX EP EX EX EX EX EX EAL EX E EAL EX EAL EX E EAL EX E EAL EX EX EX E EX EAL EX EX EX EAL EX E EX EAL EAL E

16 Round Bars continued Dim A mm Dim B mm DIM T mm Dim R1 mm EX E EX E EX EX EAL E EAL EX EX EAL EX E E EX EX EX EX E EX EX EX EX Dim A mm Dim B mm DIM T mm Dim R1 mm Square Hollows EL EH EQ RAD EME RAD EME RAD E RAD EALH RAD EG RAD EALH EK EALH EG RAD EB EL RAD E EALH EL E RAD E RAD EL RAD E EN RAD E EME RAD EL E RAD EQ RAD EALH RAD E RAD E RAD EALH RAD EG RAD E RAD EME RAD EU RAD EN ET EG RAD EG RAD EALH EALH EALH

17 Square Hollows continued Square Hollows continued Dim A mm Dim B mm DIM T mm Dim R1 mm EQ EP RAD EL E RAD EP EN RAD EP RAD EH EME E EG RAD EALH EP RAD EMEH RAD EL EQ RAD EQ EN RAD EU E RAD EP RAD E EK EB RAD EN EAL E EP E EQ RAD EQ E RAD EQ RAD EME RAD EB EP RAD EL EP RAD EB EP RAD EP RAD EN RAD EL RAD EB RAD E EH Dim A mm Dim B mm DIM T mm Dim R1 mm EK RAD EP RAD EQ RAD EL RAD E RAD EP RAD EQ RAD EQ RAD EME E RAD EQ EU RAD EL RAD EL RAD E EU RAD EQ RAD EP EALH RAD EQ RAD EP RAD EME E RAD E RAD E RAD EQ RAD EB RAD EP RAD EALH RAD E RAD EN RAD EP RAD EL EG RAD E RAD EP RAD

18 Squares Solid Tee s Dim A mm Dim B mm DIM T mm Dim R1 mm Dim A mm Dim B mm DIM T mm Dim R1 mm EX EX EX EX EX EX EX EX EX EX EX EX EX EX E EK EK EA RAD E RAD EK EK E EU EU RAD E RAD EU RAD EU RAD E E RAD EH E EME E EL EK EK EU RAD EU RAD E EQ EN E RAD E E RAD

19 Tee s continued Dim A mm Dim B mm DIM T mm Dim R1 mm EU RAD Tubes EN RAD E RAD EP RAD EG RAD E RAD EN E EAL E RAD EG RAD EU RAD EN RAD EN RAD EU RAD EU RAD E RAD EP RAD E RAD Dim A mm Dim B mm DIM T mm Dim R1 mm EX EX E EX EX EX EX EX EX EX EX EX EX EALH EX EX EX EX EX EX E E EQ EX EP EX EX EX EX EX E E EX EX EX EME

20 Tubes continued Tubes continued Dim A mm Dim B mm DIM T mm Dim R1 mm Dim A mm Dim B mm DIM T mm Dim R1 mm EX EALH EX EALH EALH E EX EALH EX EALH EX EX EX EX EALH EX EX E EL E EX EALH EX EX EX EX EX EX EX EX EX EX E EX EALH EX EALH EL EX E EX EALH EX EX EX EX EX EX EX EX EX EX E E EX EX EX EALH EX EX EX E EX EX EX EALH EX EX E EX EX EALH EX EALH EX E E E EX EX

21 Tubes continued Tubes continued Dim A mm Dim B mm DIM T mm Dim R1 mm Dim A mm Dim B mm DIM T mm Dim R1 mm EX EX EX EX EX E EALH E E EX EX EX EX EX EX EX E EX EALH EME EX EX EX EX EX EALH EX EALH E EME EALH EX EX EALH E EX EX E E EU E E EX E EME EALH E EX EX EP EX EX EP E EALH EX EX E EX EX E EX EX EX EX EX EME EALH EX EALH EALH EALH EX EX EX EX E EX EX EALH