Coldroom GUARANTEES. Quality Policy Top Quality Reasonable Pricing

Transcription

1 Quality Policy Top Quality Reasonable Pricing Coldroom -1- GUARANTEES Quick and easy assembly 100% Compliance with hygiene standards 100% Seal tightness Quality materials Maximum heat insulation Sturdy structures Competitive prices

2 -2- INTRODUCTION WELBILT is Asia's leading manufacturer of quality Refrigeration, Coldroom and Kitchen Equipment. Our products have been improved upon based on field tests, comments and recommendations from our dealers and customers. Our products serve leading hotels, shopping centers, hospitals, clubs restaurants and retail food service establishments throughout Asia and Australia and we are expanding our coverage to the Middle East. Combining years of extensive experience in manufacturing of quality products, the ISO 9001:2000 certification and stringent testing procedures, we can assure that our products will perform according specification for years to come, with reasonable care and maintenance. With the advantage of manufacturing experience in this field, lower labour cost and government incentive through the Thailand Board of Investment, we are able to produce "Top Quality product at Reasonable Price" KOLDTECH MODULAR PANEL We have expertise in designing, configuring, manufacture and installing polyurethane insulation panels. We supply high quality panels, produced with the modern technology from selected high quality raw materials. Our panels are the answer for your requirements, in many applications as follows:» Food, vegetable, fruit and meat storage» Freezing and Freezer storage» Air Catering» Hotel Kitchen» Painting room and paint baking room» Tobacco drying» Factory building» Chemical storage» Temperature and moisture controlled room» Clean room» AHU room» Ceiling for production room» Operating room» Scientific laboratory» Ice storage room» Egg incubator room» Factory roof» Morgue Chiller

3 -3- MODULAR PANELS KOLDTECH panels are produced with the foamed-in-place process, where two chemicals are injected under pressure between two metal skins to form Polyurethane insulation panels. Chemical reaction produces high heat and high pressure during curing. Pressure of over 500 tons is applied to the panel resulting in high structural strength, high density and thus high insulation value of the Polyurethane panel. KOLDTECH panels come in standard size but can be custom designed to fit your available space and your requirements. Panels are manufactured in sections and assembled at work site like putting together pieces of puzzle. Panel width is 400 to 1200 mm with length available up to mm high. Ceiling, wall and floor are latched together using eccentric locks. Tongue and groove with Polyethylene gasket joint ensures that the installation is completely air tight. Butt joints panels are available on request. METAL FINISH AND THICKNESS KOLDTECH panels are available with many types of metal finish to suit your job requirement, ranging from Stainless steel, Colorbond steel, Galvanized steel, Zincalume steel and Stucco aluminum. Metal finish is grooved every 5 inches to increase the structural strength and improve the look. Each panel is coated with scratch proof PVC film which protects panels finish during transportation and installation. The film can be peeled off after installation. Polyurethane panel thickness is available from 60 mm to 150 mm. Table below shows KOLDTECH panel thickness with corresponding specification. KOLDTECH polyurethane panels exceed UL 94 fire retardant standard. We regularly monitor and test our product, by independent laboratory, to ascertain that it meets our high standard. KOLDTECH PANEL SPECIFICATION JOINTINGS Thickness Heat transfer efficient Suggested operating temp Recommended minimum temperature mm K/cal C C Hinged door panel Wiper gasket TONGUE & GROOVE CORNER JOINT TONGUE & GROOVE JOINT FOR COMMON WALL COLDROOM Concrete Ceiling Panel Moisture barrier Floor U Channel Bare PU. JOINT FOR WALL AND CEILING PANELS JOINT FOR WALL AND FLOOR JOINT FOR WALL AND FLOOR

4 -4- ECCENTRIC LOCK Eccentric lock is custom designed and manufactured to our specification. It is made from high impact ABS plastic with rust resistance GI steel. During the foamed-in-place process, the locks are embedded every 800 mm. for the flat wall panels and every 400 mm. for corner joints panels. During the installation, a hexagon Allen key is used to latch the male and female eccentric locks together. The locking action is in two steps, firstly to latch the locks and secondly pulling the panels together to form a tight seal, preventing cold air to escape from the cold room. After the latching process a flush PVC cap is used to close the hexagon key access hole. GASKET TONGUE To further seal off any irregularity of the panel surfaces, the closed cell polyethylene foam gasket or gasket tongue is used. It is installed on the edge of the panel during the foaming process. The gasket is compressed to form a tight seal without the need of sealant. DOOR Hinged door is integrated into our standard wall panel. Our standard door size is 900 x 1900 mm. and 1000 x 2000 mm. The door comes complete with a door latch, a keyed cylinder lock, a safety door release from inside, self-closing mechanism, hydraulic door closer. The spring action integrated into the door hinge closes the door by itself if it is left open less than 90. The hydraulic door closure latches the door tightly to prevent any cold air leakage. Hydraulic door closer Lever relese inside coldroom Door latch with lock Hinge Water proof light switch with vapor proof interior light is included. Door finish and Polyurethane insulation thickness are the same material and thickness used for the wall panel. Heater wire is installed in the door frame to prevent condensation. For Freezer room, easily replaceable heater wire is also embedded into the door leaf. Other options available are viewing windows, kick plate, and door ramp. The figure above shows different components and accessories for KOLDTECH hinged doors. Sliding doors use heavy duty hardware which has been field tested and improved upon. Different models are available depending on applications. For larger doors, heavy duty door frame is available to support the weight of the sliding door. Automatic and electric doors can be ordered as option for heavy traffic cold rooms.

5 -5- CEILING SUPPORT Ceiling support is necessary for ceiling panels over the length of 3 m., to prevent any sagging due to the weight of the ceiling panels. Ceiling panels can be suspended from existing building structure by means of wire or wire sling. In case the suspension from existing building structure is not suitable, a self-support system can be employed. KOLDTECH offers several types of ceiling support as follows: METAL PLATE A small GI steel plate is sandwiched between the ceiling panel eccentric locks and attached to the supporting wires. The supporting wire is, in turn, attached to the building structure and transfer part of the ceiling panel weight to the building structure. CEILING SUPPORT SELF SUPPORT SYSTEM If the existing building structure can not be used to support the weight, a self support system has to be employed. Using this method, the weight is transferred to the wall panel through the supporting beams which run along the whole length of the coldroom. SUPPORTING BEAMS PRESSURE RELIEF PORT In freezer where operating temperature is below freezing, it is recommended to install pressure relief port to equalize the pressure, especially during door opening and defrost cycle. KOLDTECH can recommend the number of ports required based on the operating temperature and the room volume. ACCESSORIES PVC strip curtain minimizes heat gain and excess humidity from entering the cold room when the door is left opened while loading and unloading, PVC or strip curtain is installed on the door opening. The strips are see through 200 mm. wide, 2 mm. thick PVC installed on stainless steel frame with 10 mm. overlapping. The curtain can be customized to different door sizes and heights. : Material PVC : Thickness 2 mm. : Width 200 mm. : Overlapping 50 mm. : Curtain support Stainless Steel For maximum temperature of -40 C.

6 -6- KOLDTECH REFRIGERATION SYSTEM KOLDTECH coldroom system has been throughly field tested. It has been improved upon based feedback from technicians and customer. Our stringent QC department, using sophisticated testing equipments assure that the system will work well according to specification. With reasonable care, the system will give you years of trouble free service. KOLDTECH system offers wide range of coldroom system for your different operating requirements. We offer both Hermetic and Semi hermetic systems, operating on non-cfc. The unit is available with both air cooled and water cooled. Marine upgrade is available to minimize effect from salt for seaside installation. The system requires three phase 50 Hertz power supply, with 60 Hertz voltage as option available. KOLDTECH refrigeration system is also equipped with phase detector to protect it from fluctuation voltage supply. There are many other built-in safety functions to assure that our system is well protected from unstable power supply. Delay circuit is built-in to delay the compressor start up after a shut down. Condensing units can be installed remotely. Standard length is not more than 20 m. from the evaporator unit. For distance longer than 20 m. we may need to increase the pipe size or increase the compressor capacity. Multiple compressors can be connected together in a rack system, providing more efficiency and system back up. We design and manufacture our own evaporator coil. The aluminum fins are coated for easy cleaning. After fully tested for leakage, high pressure nitrogen gas is sealed in the coils during storage. Any undetected leakage will be evident when the Condensing unit coil is unsealed during the system assembly. EVAPORATOR STANDARD TYPE EVAPORATOR SLIM TYPE Controller Box is installed in front of the coldroom. Many options are available, for example, remote monitoring and controlling system, where all systems can be monitored, controlled and diagnosed remotely from the control room or from another part of the world through internet connection. Please contact us for coldroom and system design, configuration and quotation. With years of experience in this field, we can provide you with professional recommendation to fulfill requirements and provide you years of trouble free operation at a reasonable price.

7 -7- STANDARD COLDROOM FLOOR KOLDTECH offers different configurations for coldroom floor. We can design or give recommendation for your specific application. Slip guard patterned aluminum checker plate is recommended for most cold room application where only foot traffic presents. Aluminum checkered plate floor is composed of polyurethane floor panel with GI steel sheet finish topped with 1.5 mm aluminum checker plate. Concrete insulated with bare PU GI Steel GI Steel with aluminum checkerplate GI Steel with stainless steel In application where trolleys are used, a 6 mm. FLEXY BOARD is installed below the metal skin for reinforcement. Maximum weight permit is 500 Kgs. on four rubberized wheels. While the maximum stationary load for KOLDTECH coldroom floor is 3,000 kgs./sq. m. (614 lbs./sq. ft.). GI Steel with Anti slip floor GI Steel with Flexy board (6 mm.) GI Steel with Plywood (10 mm.) CONCRETE FLOOR Coldroom where mechanical devices e.g. hand truck or forklift are used, concrete floor is recommended. Bare polyurethane insulation is installed on the existing floor, followed with polyethylene sheet as a moisture barrier, then 100 mm. of reinforced concrete. Top surface can be tiled, epoxy or any other material, depending on requirement. The figure shows different types of installation of coldroom floor. In many cases, where the level of the coldroom floor is not the same as outside, a ramp is available as an option to provide easy access to the coldroom. Door Door Vinyl breaker strip Vinyl breaker strip Wiper gasket Finished floor Threshold Wiper gasket Finished floor Threshold Finishing non-slip floor tile or epoxy Steel mesh reinforcement 90 mm. 180 mm. Moislure Barrier RECESSED FLOOR (OPTION 1 ) RECESSED FLOOR (OPTION 2 ) KOLDTECH standard floor is constructed with PU panel with 0.70 mm. GI steel. Aluminum checker plate is bonded on the GI panel to form a strong non slip floor. Other types of floor materials, such as rubberized composite (Altro floor), stainless steel or stainless steel checker plate is also available.

8 -8- FINISHING PROFILES

9 -9- NOTE : The above table is calculated based on ambient temperature of 36 C, and room temperature for chiller of 0 C and freezer room temperature of -20 C. Condensing units can be installed remotely. Standard length is not more than 20 m. from the evaporator unit. For distance longer than 20 m. we may need to increase the pipe size or increase the compressor capacity. Multiple compressors can be connected together in a rack system, providing more efficiency and system back up. Many options are available for example remote monitoring and controlling system, where all systems can be monitored, controlled and diagnosed remotely from the control room or from another part of the world through internet connection. For custom design of coldroom and system, please contact us for design and quotation upon request. With years of experience in this field, we can provide you with professional proposal and recommendation for years of trouble free operation. Leader in Commercial Kitchen and Coldroom in Asia-Pacific Region. HEAD OFFICE FACTORY 825 Phairojkijja Tower 11 th floor, Bangna-Trad Road km 3.5, Bangna, Bangna, Bangkok 10260, Thailand. T : F : marketing@welbilt-thailand.com 67 Moo 10, Suwannasorn Road, Tambol Nonhom, Amphur Muang, Prachinburi 25000, Thailand. T : F : factory@welbilt-thailand.com CATALOGUE COLDROOM 15/06/2016 For further information on KOLDTECH products and services or advice on which machines suits you best please contact the Sale Office. Continued product improvement is WELBILT Manufacturing (Thailand) Ltd., policy. Specifications are subject to change without notice Welbilt Thailand