PLUG and PLAY VRV Connection
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1 PLUG and PLAY VRV Connection All seasons Perfect c mfort Heating Air Conditioning Applied Systems Refrigeration Pricelist 2010
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3 Air Handling Units for > VRV Indoor units and Air Handling Units on single VRV system > Monovalent cooling and heating for Air Handling Units > Air Handling Unit connection like standard VRV indoor unit > Factory engineered and mounted controls > Constant and comfortable supply air temperature control > Fast and easy installation > Standard DAIKIN warranty With the new DAIKIN PLUG and PLAY VRV connection system VRV indoor units and Air Handling Units for fresh air treatment can be connected to the same refrigerant line, resulting in enhanced design flexibility and increased energy efficiency. Both fresh air treatment and air conditioning can be achieved successfully in a single direct-expansion system via DAIKIN VRV technology without the usual design problems of needing VRV system for air conditioning and separate individual heating and cooling systems just for the Air Handling Units. The factory engineered and mounted controls package of the Air Handling Units assures a fast and easy PLUG and PLAY connection of the Air Handling Units just like a standard VRV indoor unit. This innovation brings a total monovalent direct-expansion solution to the heating, cooling and fresh air treatment demands of air conditioning applications. In addition the Daikin Inverter technology for step-less and efficient capacity control combined with the highly sophisticated factory engineered and mounted Air Handling Unit controls are ensuring constant and comfortable supply air temperature. Last but not least not to forget about the business advantages in which the DAIKIN PLUG and PLAY VRV connection will put you. The possibility of connecting the Air Handling Units together with the standard VRV indoor units in a monovalent heating and cooling VRV system gives you the opportunity to completely get rid off the fossil fuel burning boilers, the chillers and the water piping from your projects and so reduce the total investment cost significantly. Altogether, the Daikin PLUG and PLAY VRV connection system offers you the most efficient, easiest to install technology with lowest investment costs for the cooling and heating needs of your air conditioning projects. 3
4 + Factory engineered and mounted controls For all Air Handling Units of the PLUG and PLAY VRV connection system a factory engineered and factory mounted controls package is included. This package consists of: > Expansion valve kits EKEXV which are already mounted inside the unit so that only the refrigerant piping has to be connected. > Factory mounted control equipment for the AHU like temperature-, pressure sensors, dampers > Control panel to control the whole AHU based on supply temperature including EKEQMCB boxes. This assures a fast and easy PLUG and PLAY connection of the Air Handling Units to a VRV system just like a standard VRV indoor unit. The possibility of operating the Air Handling Unit by using standard DAIKIN remote control greatly simplifies overall system control. Using a centralized remote control enables the user to choose from a wide range of control systems that integrate air conditioning and ventilation in a single control system structure. Standardized preconfigured Air Handling Units The following preconfigured Air Handling Units are especially designed to meet the requirements which go along with the PLUG and PLAY VRV connection system as well as to assure maximum energy efficiency and comfort level for standard air conditioning applications. Preconfigured Air Handling Unit Factory mounted controls 4
5 Standard spec. supply air only units for cooling only applications These units are single air stream (Supply fan only) with integrated mixing box (0-100% fresh air) and can operate, if connected to DAIKIN VRV outdoor unit, in cooling mode only. Structure: Natural aluminum frame 40mm, Flat panel 25mm with foam insulation (40 50 kg/m 3 ), Skin material external Grey plastisol 0,7mm, Skin material internal galvanized 0,5mm Components in Order of the direction of air flow: 1) Mixing box with dampers including 1 x louver, 1 x flexible connection and factor fitted actuators, 2) F5 bag filter with factory mounted differential pressure gauge and hinged door, 3) Section for factory mounted expansion valve kits EKEXV 4) Direct expansion cooling coil with galvanized drain pan and droplet eliminator, 5) Supply fan (incl. hinged door, porthole, drive screen, mounted and wired light and on/off switch), 6) Flexible connection, 7) 150 mm base frame Air flow m 3 /h Width mm Height mm Length mm Weight kg ~ 300 ~ 350 ~ 400 ~ 470 ~600 ~700 ~700 Cooling capacity total kw 20,60 28,80 40,70 58,70 83,40 100,30 117,30 Cooling capacity sensible kw 10,90 16,40 22,00 32,90 43,40 55,20 65,70 External static pressure Pa Max. Power input fan kw 1,10 1,50 2,20 3,00 5,50 5,50 7,50 Price On Request On Request On Request On Request On Request On Request On Request Included VRV connection kit 1 x EKEXV200 1 x EKEXV250 2 x EKEXV200 2 x EKEXV250 3 x EKEXV250 3 x EKEQMCB 4 x EKEXV200 4 x EKEXV250 Capacity index 1 x x x x x x x 262 Conditions: Outside air: Summer 35 C/50% r.h.; Supply air: Summer 19 C 1) Height including 150 mm Base frame 2) Width and Height without factory mounted control panel 3) EKEXVs mounted inside Air Handling unit. EKEQMCB mounted inside control panel 4) Maximum Connection Ratio (CR) of the total VRV system: 110% 5) Sum of Capacity Indexes of EKEXVs must not exceed 30% when used in a system with other indoor units The pricelist is valid from 1. April All prior pricelists are not valid any more. All prices are list prices/all prices excl. VAT. 5
6 High spec. supply air only units for cooling only applications These units are single air stream (Supply fan only) with integrated mixing box (0-100% fresh air) and can operate, if connected to DAIKIN VRV outdoor unit, in cooling mode only. Structure: Natural aluminum frame 40mm, Step panel 42mm with mineral wool insulation (90 kg/m 3 ), Skin material external Grey plastisol 0,7mm, Skin material internal galvanized 0,5mm Components in Order of the direction of air flow: 1) Mixing box with dampers including 1 x louver, 1 x flexible connection and factor fitted actuators, 2) Combined filter section G4 pre filter F7 bag filter with factory mounted differential pressure gauge and hinged door, 3) Section for factory mounted expansion valve kits EKEXV 4) Direct expansion cooling coil with galvanized drain pan and droplet eliminator, 5) Supply fan (incl. hinged door, porthole, drive screen, mounted and wired light and on/off switch), 6) Empty section, 7) Sound attenuator 500 mm, 8) F9 bag filter with factory mounted differential pressure gauge and hinged door, 9) Flexible connection, 10) 150 mm base frame Air flow m 3 /h Width mm Height mm Length mm Weight kg ~ 500 ~ 570 ~ 650 ~ 780 ~ 860 ~ 1080 ~ 1170 Cooling capacity total kw 20,6 28,8 40,7 58,70 83,40 100,30 117,30 Cooling capacity sensible kw 10,9 16, ,90 43,40 55,20 65,70 External static pressure Pa Max. Power input fan kw 1,50 2,20 3,00 4,00 5,50 7,50 11,00 Price On Request On Request On Request On Request On Request On Request On Request Included VRV connection kit 1 x EKEXV200 1 x EKEXV250 2 x EKEXV200 Conditions: Outside air: Summer 35 C/50% r.h.; Supply air: Summer 19 C 1) Height including 150 mm Base frame 2) Width and Height without factory mounted control panel 3) EKEXVs mounted inside Air Handling unit. EKEQMCB mounted inside control panel 4) Maximum Connection Ratio (CR) of the total VRV system: 110% 5) Sum of Capacity Indexes of EKEXVs must not exceed 30% when used in a system with other indoor units The pricelist is valid from 1. April All prior pricelists are not valid any more. All prices are list prices/all prices excl. VAT. 2 x EKEXV250 3 x EKEXV250 3 x EKEQMCB 4 x EKEXV200 4 x EKEXV250 Capacity index 1 x x x x x x x 262
7 Standard spec. supply and return air units for cooling / heating applications These units are double air stream (Supply and Return fan) with integrated mixing box (0-100% fresh air), heat recovery system (Pleat heat exchanger or rotary wheel) and can operate, if connected to DAIKIN VRV outdoor unit, in cooling and heating mode. Structure: Natural aluminum frame 40mm, Flat panel 25mm with foam insulation (40 50 kg/m 3 ), Skin material external Grey plastisol 0,7mm, Skin material internal galvanized 0,5mm Components in Order of the direction of air flow: Supply air stream: 1) Dampers section including 1 x louver, and factor fitted actuators, 2) F5 bag filter with factory mounted differential pressure gauge and hinged door, 3) Heat recovery system (Pleat heat exchanger or rotary wheel), 4) Mixing box with damper and factor fitted actuators, 5) Direct expansion cooling coil with galvanized drain pan and droplet eliminator, 6) Supply fan (incl. hinged door, porthole, drive screen, mounted and wired light and on/off switch), 7) Flexible connection, 8) 150 mm base frame Return air stream: 1) G4 flat filter with factory mounted differential pressure gauge and hinged door, 2) Return fan (incl. hinged door, porthole, drive screen, mounted and wired light and on/off switch), 3) Mixing box with damper and factor fitted actuators, 4) Heat recovery system (Pleat heat exchanger or rotary wheel), 5) Dampers section including 1 x louver, and factor fitted actuators Air flow m 3 /h Width mm Height mm Length mm Weight kg ~ 550 ~ 680 ~ 700 ~ 900 ~ 1020 ~ 1270 ~ 1560 Cooling capacity total kw 20,6 28,8 40,7 58,70 83,40 100,30 117,30 Cooling capacity sensible kw 10,9 16, ,90 43,40 55,20 65,70 Heating capacity total kw 11,25 16,50 21,30 32,26 44,40 57,91 78,31 External static pressure Pa Max. Power input supply fan kw 1,10 2,20 2,20 4,00 5,50 5,50 11,00 Max. Power input return fan kw 1,10 1,50 2,20 3,00 4,00 5,50 7,50 Price On Request On Request On Request On Request On Request On Request On Request Included VRV connection kit 1 x EKEXV200 1 x EKEXV250 2 x EKEXV200 2 x EKEXV250 3 x EKEXV250 3 x EKEQMCB 4 x EKEXV200 4 x EKEXV250 Capacity index 1 x x x x x x x 262 Conditions: Outside air: Summer 35 C/50% r.h., Winter -15 C/90% r.h.; Supply air: Summer 19 C, Winter 26 C 1) Height including 150 mm Base frame 2) Width and Height without factory mounted control panel 3) EKEXVs mounted inside Air Handling unit. EKEQMCB 4) Maximum Connection Ratio (CR) of the total VRV system: 110% 5) Sum of Capacity Indexes of EKEXVs must not exceed 30% when used in a system with other indoor units The pricelist is valid from 1. April All prior pricelists are not valid any more. All prices are list prices/all prices excl. VAT. 7
8 High spec. supply and return air units for cooling / heating applications These units are double air stream (Supply and Return fan) with integrated mixing box (0-100% fresh air), heat recovery system (Pleat heat exchanger or rotary wheel) and can operate, if connected to DAIKIN VRV outdoor unit, in cooling and heating mode. Structure: Natural aluminum frame 40mm, Step panel 42mm with mineral wool insulation (90 kg/m 3 ), Skin material external Grey plastisol 0,7mm, Skin material internal galvanized 0,5mm Components in Order of the direction of air flow: Supply air stream: 1) Dampers section including 1 x louver, and factor fitted actuators, 2) Combined filter section G4 pre filter F7 bag filter with factory mounted differential pressure gauge and hinged door, 3) Heat recovery system (Pleat heat exchanger or rotary wheel), 4) Mixing box with damper and factor fitted actuators, 5) Direct expansion cooling coil with galvanized drain pan and droplet eliminator, 6) Supply fan (incl. hinged door, porthole, drive screen, mounted and wired light and on/off switch), 7) Empty section, 8) Sound attenuator 500 mm 9) F9 bag filter with factory mounted differential pressure gauge and hinged door 10) Flexible connection, 11) 150 mm base frame Return air stream: 1) F6 bag filter with factory mounted differential pressure gauge and hinged door, 2) Return fan (incl. hinged door, porthole, drive screen, mounted and wired light and on/off switch), 3) Mixing box with damper and factor fitted actuators, 4) Heat recovery system (Pleat heat exchanger or rotary wheel), 5) Dampers section including 1 x louver, and factor fitted actuators Air flow m 3 /h Width mm Height mm Length mm Weight kg ~ 830 ~ 990 ~ 1070 ~ 1301 ~ 1520 ~ 1835 ~ 2230 Cooling capacity total kw 20,6 28,8 40,7 58,70 83,40 100,30 117,30 Cooling capacity sensible kw 10,9 16, ,90 43,40 55,20 65,70 Heating capacity total kw 11,25 16,50 21,30 32,26 44,40 57,91 78,31 External static pressure Pa Max. Power input supply fan kw 1,50 2,20 3,00 4,00 5,50 7,50 11,00 Max. Power input return fan kw 1,10 1,50 2,20 3,00 4,00 5,50 7,50 Price On Request On Request On Request On Request On Request On Request On Request Included VRV connection kit 1 x EKEXV200 1 x EKEXV250 2 x EKEXV200 2 x EKEXV250 3 x EKEXV250 3 x EKEQMCB 4 x EKEXV200 4 x EKEXV250 Capacity index 1 x x x x x x x Conditions: Outside air: Summer 35 C/50% r.h., Winter -15 C/90% r.h.; Supply air: Summer 19 C, Winter 26 C 1) Height including 150 mm Base frame 2) Width and Height without factory mounted control panel 3) EKEXVs mounted inside Air Handling unit. EKEQMCB mounted inside control panel 4) Maximum Connection Ratio (CR) of the total VRV system: 110% 5) Sum of Capacity Indexes of EKEXVs must not exceed 30% when used in a system with other indoor units The pricelist is valid from 1. April All prior pricelists are not valid any more. All prices are list prices/all prices excl. VAT.
9 R ANGE A wide standard range covers air flow rates from m3/h up to m3/h, with the possibility to choose the most appropriate transverse velocity, depending on the treatment required. In addition, with the same air flow, the flow section (width x height) can be adapted to the dimensional constraints of the installation. All sizes are modularly constructed to facilitate transport and easy assembly on site. With the absence of any welding points the Air Handling Units, on request, can be supplied completely dismantled to allow assembly directly on site. > Pre-defined sizes Twenty-seven (27) fixed sizes optimized to reach the best compromise between competitiveness and manufacturing standardization. > Infinitely variable sizes designed to overcome installation constraints where space requirements of the section width x height must adapt to the available space. The system gives the possibility to tailor the unit sizes through increments/decrements of 5 cm. CONTROL Upon request all units can be provided with a regulation and control system that can manage the unit independently, or communicate with the external supervision system. Control panel power section, inverters, microprocessor, sensors to measure temperature, humidity and air quality, regulation valves, damper actuators, safety devices and control are just some of the components that can be installed upon request on the machine in order to provide an even more comprehensive product and faster installation. 9
10 Technical choices All the units were developed by paying special attention to energy efficiency. Exchange surfaces, motor efficiency, filtration, isolation, friction reduction and pressure drop in the air flow inside the Air Handling Units are just some of the most important parameters considered in the development of the design. All of this provides a product ready to be easily inserted in the system and capable of contributing to overall energy savings. FRAME Structure with carrier chassis built with anodized aluminum (suitable for installation in a particularly aggressive atmosphere) or aluminum profiles of 40x40 or 60x60mm sections. There are solutions with thermal break (60x60mm section) or radial profile (suitable for applications in the food sector or in general, where a high level of hygiene is required). All profiles are double chamber type so that the fixing screws are totally concealed and there are no projections inside the Air Handling Units (in compliance with current accident-prevention regulations), and they are also fitted with a gasket to be inserted inside the profile, in a dovetail slot, to ensure maximum seal. The structure is completed with three way connecting, nylon loaded glass joints put on corners while the base, independent for each section, is in extruded aluminum with aluminum pressure die-cast corners to facilitate lifting. Flat panel Polyurethane foam Step panel PANELS Aluminium profile with thermal break Corner The closing panels are double sheets, box-folded and can be flat (25 and 46mm thickness) or step type (42 and 62mm thickness). The step panels permit a flat surface inside the unit, ensuring continuity between the panel and the profile. Insulation can be made of polyurethane foam (40 50 kg/m 3 ) or fibrous mineral wool, glued to the panel (90 kg/m 3 ). Base FAN-MOTOR ASSEMBLY The Fan-Motor is made with a single structure comprising two aluminum profiles which help to absorb transmitted shock and a motor, mounted on a tensioning slide. The structure never touches on the bottom of the unit because through the aluminum profiles transfer the weight onto the structure of the AHU, ensuring the maximum vibration isolation. With this solution it can be sure that the AHU does not transmit vibrations to any flat surface on which is installed. Tensioning slide Structure with two aluminium profiles 10
11 FITTINGS The fasteners are stainless steel, self-tapping screws, located in nylon bosses and retained in the panel with an external cap. This system completely hides the screws in the panel and thanks to the self-fastening and self-centering screws, the tightness over time is ensured. DOORS The doors for inspection and internal service can be provided with outward opening or inward opening for pressurized sections. There are solutions with hinges to allow left FITTINGS or right openings, or even the total removal of the door. The fasteners are stainless steel, self-tapping screws, located in nylon bosses and retained in the panel with an external cap. This system completely hides the screws in the panel and thanks to the self-fastening and selfcentering screws, the tightness over time is ensured. DOORS PORTHOLES The portholes are double-wall type made of polycarbonate and with sealing gaskets. The fastening system that provides the locking screws only enter the polycarbonate structure (and therefore not into the sandwich panel) and the continuous internal-external gasket, prevents the formation of condensation and ensures maximum sealing. The doors for inspection and internal service can be FILTERS provided with outward opening or inward opening for Particular attention is paid, during the configuration of the unit, to the pressurized position of the sections. filters in There the airflow, are in solutions order to with hinges maximize their effectiveness. All filters to are allow mounted left on commercial or right frames, openings, provided or with even the total a seal to removal ensure effective of the filtration door. efficiency. In addition, all units are designed to allow the extraction of the filters from the dirt side in order to avoid possible contamination with the air circuit during maintenance. Hinges (left or right openings, or even the total removal of the door) COMPONENTS FILTER Synthetic pleated filter Flat filter aluminum mesh / SST 304 Rigid / Soft bag filter High efficiency filter Carbon absorption / deodorizing filter EXCHANGERS Water coils Steam coils Superheated water coils Direct expansion coil Electric coils HUMIDIFIERS Surface evaporation humidifier - constant loss water Surface evaporation humidifier with re-circulating pump Water spray humidifier - constant loss water Water spray humidifier with re-circulating pump Steam humidifier with network distribution Steam humidifier with local distributor Atomized water spray humidifier FANS Forward curved fan Backward curved fan Fastening system Plug fan (Also available with direct coupling) Internal-external gasket PORTHOLES The portholes are double-wall type made of polycarbonate and with sealing gaskets. The fastening system that provides the locking screws only enter the polycarbonate structure (and therefore not into the sandwich panel) and the continuous internal-external gasket, prevents HEAT the RECOVERY formation SYSTEMS of condensation and ensures maximum sealing. FILTERS Heat wheel, sensible or enthalpy type Cross-flow heat cube Run-around coils OTHER SECTIONS Attenuator section Mixing box section with actuator or manual dampers Empty section Gas burner section Factory mounted controls incl. Inverters Particular attention is paid, during the configuration of the unit, to the position of the filters in the airflow, in order to maximize their effectiveness. All filters are mounted on commercial frames, provided with a seal to ensure effective filtration efficiency. In addition, all units are designed to allow the extraction of the filters from the dirt side in order to avoid possible contamination with the air circuit during maintenance. AVAILABLE COMPONENTS FILTER > Synthetic pleated filter > Flat filter aluminum mesh / stainless steel 304 > Rigid / Soft bag filter > High efficiency filter > Carbon absorption / deodorizing filter EXCHANGERS > Water coils > Steam coils > Superheated water coils > Direct expansion coil > Electric coils HUMIDIFIERS > Surface evaporation humidifier - constant loss water > Surface evaporation humidifier with re-circulating pump > Water spray humidifier - constant loss water > Water spray humidifier with re-circulating pump > Steam humidifier with network distribution > Steam humidifier with local distributor > Atomized water spray humidifier FANS > Forward curved fan > Backward curved fan > Plug fan (Also available with direct coupling) HEAT RECOVERY SYSTEMS > Heat wheel, sensible or enthalpy type > Cross-flow heat cube > Run-around coils OTHER SECTIONS > Attenuator section > Mixing box section with actuator or manual dampers > Empty section > Gas burner section > Factory mounted controls incl. Inverters 11
12 Daikin s unique position as a manufacturer of air conditioning equipment, compressors and refrigerants has led to its close involvement in environmental issues. For several years Daikin has had the intention to become a leader in the provision of products that have limited impact on the environment. This challenge demands the eco design and development of a wide range of products and an energy management system, resulting in energy conservation and a reduction of waste. The present publication is drawn up by way of information only and does not constitute an offer binding upon Daikin Europe N.V./Daikin Central Europe HandelsGmbH. Daikin Europe N.V./Daikin Central Europe HandelsGmbH has compiled the content of this leaflet to the best of its knowledge. No express or implied warranty is given for the completeness, accuracy, reliability or fitness for particular purpose of its content and the products and services presented therein. Specifications are subject to change without prior notice. Daikin Europe N.V./Daikin Central Europe HandelsGmbH explicitly rejects any liability for any direct or indirect damage, in the broadest sense, arising from or related to the use and/or interpretation of this leaflet. All content is copyrighted by Daikin Europe N.V. Daikin AIRCONDITIONING CENTRAL EUROPE HandelsgmbH campus 21, Europaring F12/402 A 2345 Brunn am Gebirge Tel.: +43 / / Fax: +43 / / office@daikin.at 02/2010 Copyright Daikin
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