The installation and servicing
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1 European Forum for Renewable Energy Sources The installation and servicing of offshore wind farms Kaj Lindvig, CSO, A2SEA A/S 16 th September 2010
2 A2SEA Started 1 st July % dedicated offshore wind 4 (5) vessels, 230 employees, 85 mio Euro turnover SEA ENERGY SEA JACK Owned 100% by Dong Energy Siemens Windpower 49% owner in 2011 SEA POWER 2002 Installed 700 turbines, 300 foundations SEA WORKER 2008 SEA INSTALLER SEA SERVER
3 Presentation Structure Market Foundations Foundation installation Turbines Turbine installation Cables Cable Laying Other offshore activities The challenge Round Up 3
4 Installed Capacity / MW per Country Installed MW per country by the end of 2010 Year Installed Cap. MW acc. No. of Turbines UK Denmark Netherlands Sweden Germany Belgium Ireland 4
5 Offshore Wind Walney Gwynt y Mor North Hoyle Arklow Bank Robin Rigg Blyth Offshore Anholt Barrow Offshore Ormonde Horns Rev 1 Samsø Burbo Bank Horns Rev 2 Sprogø Rhyl Flats Lynn Inner Dowsing Alpha Ventus Nysted Lincs Nordsee Ost Bard Offshore I Norder Gründe Scroby Sands Gr. Gabbard Prinses Amalia Egmond an Zee Gunfleet Sands Kentish Flats Thanet Blight Bank Thornton Bank Frederikshavn Utgrunden Yttre Stengrund Lillgrund Rødsand 2 Baltic I 5
6 Typical Offshore Installation Hardware: Software: Foundations 15% Installation Foundations 5% Turbines 45% Installation Turbines 5% Cables 15% Installation Cables 4% Transformer Station 2% Trafic Control/HSE/Project Management 4% Scour protection etc. 5% Mil. Euro/MW 6
7 Presentation Structure Market Foundations Foundation installation Turbines Turbine installation Cables Cable Laying Other offshore activities The challenge Round Up 7
8 8 Offshore Foundations
9 Installation of Gravity Foundations Nysted Lillgrund Thornton Bank Rødsand d II Sprogø Approx. 225 installed end of 2010 Photo: 9
10 Installation of Monopile Foundations Horns Rev I &II Kentish Flats Scroby Sands Prinses Amalia (Q7) Egmond an Zee Burbo Bank Barrow Robin Rigg Lynn Inner Dowsing Rhyl Flats Gunfleet Sands Thanet Arklow North Hoyle Greater Gabbard Blight Bank Baltic 1 Walney 1 Total approx installed end of
11 Jackets, Tripod, Tripile Bard 11
12 Presentation Structure Market Foundations Foundation installation Turbines Turbine installation Cables Cable Laying Other offshore activities The challenge Round Up 12
13 Installation and equipment 13
14 Installation and equipment HLV Svanen 14
15 Installation and equipment 15
16 Installation and equipment 16
17 Presentation Structure Market Foundations Foundation installation Turbines Turbine installation Cables Cable Laying Other offshore activities The challenge Round Up 17
18 Turbines Siemens 2.3M Units Weight 1a Hub b Blades 9.2 1a + 1b Hub + Blades 60 2 Nacelle 82 3 Tower (approx.) 130 (1+2+3) Total Assembly 246 Siemens 3.6M Units Weight 1a Hub b Blades a + 1b Hub + Blades 95 2 Nacelle Tower (approx.) 180 (1+2+3) Total Assembly
19 Turbines Vestas V90, 3MW Units Weight 1a Hub 40 1b Blades 9+ 1a + 1b Hub + Blades Nacelle 70 3 Tower (approx.) 110 (1+2+3) Total Assembly 247+ Vestas V112, 3MW Units Weight 1a Hub 45 1b Blades 11 1a + 1b Hub + Blades 78 2 Nacelle Tower (approx.) 130 (1+2+3) Total Assembly
20 Turbines Multibrid 5M Units Weight 1a Hub 62 1b Blades a + 1b Hub + Blades Nacelle Tower (approx.) 200 (1+2+3) Total Assembly 544 Repower 6M Units Weight 1a Hub 84 1b Blades 72 1a + 1b Hub + Blades Nacelle Tower 285 (1+2+3) Total Assembly
21 Presentation Structure Market Foundations Foundation installation Turbines Turbine installation Cables Cable Laying Other offshore activities The challenge Round Up 21
22 Turbine Installations 22
23 Turbine Installation Vestas 2.0MW/3.0MW Siemens 2.3MW 23
24 Turbine Installation Siemens 3.6 MW Single Blade Installation Photo: With courtesy by Jan Oelker Repower 5.0 MW Full Rotor Installation Photo: Project Burbo
25 Feeding Offshore 25
26 Presentation Structure Market Foundations Foundation installation Turbines Turbine installation Cables Cable Laying Other offshore activities The challenge Round Up 26
27 Offshore Turbines/Foundations Interay cables Transformer Station Shore Cable (Transport) Shore Line Onshore Onshore Cable Distribution of Power Transformer Station 27
28 Presentation Structure Market Foundations Foundation installation Turbines Turbine installation Cables Cable laying Other offshore activities The challenge Round Up 28
29 29
30 Cable laying 30
31 Presentation Structure Market Foundations Foundation installation Turbines Turbine installation Cables Cable laying Other offshore activities The challenge Round Up 31
32 Service - Lifetime 32
33 Service 33
34 Crew vessels Service vessels M/V Thjalfe Catemaran 34
35 Other vessels will be required as well Cable laying vessels Personnel transfer vessels Tugs Hotel ships Totally 52 different vessels involved in Horns Rev II. Totally up to 30 different vessels on the site at a time. 35
36 Presentation Structure Market Foundations Foundation installation Turbines Turbine installation Cables Cable laying Other offshore activities The challenge Round Up 36
37 Future Selection of Harbour Decide the logistic flow for; Foundation installation Turbine installation Cable Installation Cost / Time Contingency Storage Risk (delivery / handling / damage) Safety 37
38 38
39 39 Port Logistics
40 Turbines 6,0 MW Turbine (Siemens/Vestas) Rotor diameter : 126 m; Hub Height : 90 m; Total Weight at hub height (nacelle + blades) : tons; Weight of tower : 500 tons; 8,5 MW Turbine Rotor diameter : 160 m; Hub Height : 110 m; Total Weight at hub height (nacelle + blades) : 800 tons; Weight of tower : 1000 tons; 10 MW turbine (Clipper) Rotor diameter : Hub height: 150 meter 100 meter 40
41 Turbines MW Vestas Siemens RePower Multibrid Gamesa BARD Alstrom Nordex 2-4 Chinese exporters 41
42 And foundations even larger and different Photo Jos Beurskens Photo Jos Beurskens Photo Jos Beurskens 42
43 Floating Vessel Types DP vessels from O&G sector for piling operations Floating heavy lift cranes & shear leg cranes 43
44 New Vessels (from Oil & Gas) Master Marine SeaJacks 44
45 Typical design of new vessels 45
46 From design to installation ti Conceptual design Basic design Detailed Design Class Approval etc. Construction 1 year ½ year 2-2½ year Test? 1st vessel ready in 3-4 years. Start Usage
47 By ? Deaper waters in Germany Round 2½ in UK Start Round 3 in UK New Markets need the same US market Canada China South Europe 47
48 Presentation Structure Market Foundations Foundation installation Turbines Turbine installation Cables Cable laying Other offshore activities The challenge Round Up 48
49 Offshore wind - hardware Grid / Cables / Transformers Distribution of 50 GW offshore wind in 2030 Cable production Technology Foundations Steel Turbines Production facilities New designs Materials Production Development Onshore - offshore 49
50 Offshore wind - software Harbours Vessels Germany UK Others Installation ti Service Other vessels Manpower / Know-how NAREC, Newcastle UK Bremen / Oldenburg, Germany Esbjerg, Denmark The Netherlands From oil and gas From shipping Technical / engineering Managers 50
51 51
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