Getting smart(er) in Offshore Wind O&M

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1 Getting smart(er) in Offshore Wind O&M Prof.dr. Gerard J.W. van Bussel Leerstoel Windenergie Faculteit Luchtvaart- en Ruimtevaarttechniek Delft University of Technology Challenge the future

2 Inhoud Offshore windenergie: trends en cijfers Betrouwbaarheid van windturbines Access en beschikbaarheid Praktijkervaringen Verbeteringen =>getting smart(er) 2

3 Plannen voor offshore wind in de Noordzee 3

4 De (verwachte) ontwikkeling van wind energie in de EU GW Module Sources and Systems: Wind energy G.J.W. van Bussel 4

5 Geïnstalleerde offshore wind capaciteit t / m

6 Investeringen in windenergie per jaar in de EU Nu zo n 10 miljard Euro per jaar Stijgt naar 15 miljard Euro per jaar in 2020 Bron:

7 Europa s offshore WE potentieel Eight 100x100 km offshore wind farms can produce 3,000 TWh. equal to electricity consumption in EU Module Sources and Systems: Wind energy G.J.W. van Bussel Bron: Siemens 7

8 NL Offshore Windparken 1: Egmond aan Zee 108 MW (36 x 3 MW) Opening: Sept 2006 Investment 230 M 8

9 NL Offshore Windparken 2: Prinses Amalia Wind Farm (Q7) 120 MW (60 x 2 MW Opening: June 2008 Investment 360 M 9

10 NL Offshore Windparken 3: Luchterduinen (2015) 129 MW (43 x 3 MW) Opening: 2015 Investment 450 M 10

11 NL Offshore Windparken 4: Bard Gemini NL1 1 & 2 NL2 Wind Wind Farms Farms (2016?) (2015) 2 x 300 MW (75 x 4 MW) Investment M 11

12 Faalfrequentie per windturbine subsysteem Electrical System Electronic Control Sensors Hydraulic System Yaw System Rotor Blades Mechanical Brake Rotor Hub Gearbox Generator Supporting Structure /Housing Drive Train 1 0,75 0,5 0, Annual failure frequency [-] Down time per failure [days] 12

13 Faalfrequentie per windturbine subsysteem Electrical System Electronic Control Sensors Hydraulic System Yaw System Nominale 100% toegankelijkheid Rotor Blades Mechanical Brake Rotor Hub Gearbox Generator Supporting Structure /Housing Drive Train 1 0,75 0,5 0, Annual failure frequency [-] Down time per failure [days] 13

14 jan feb mar apr may jun jul aug sep oct nov dec Fraction of time Windturbine access per schip Horns Rev (near shore, North Sea) Horns Rev versus Vindeby Accessibility % % 80.00% 60.00% 40.00% 6 hours 12 hours 24 hours Vindeby 20.00% 0.00% 14

15 Real world experience Maintaining Horns Rev (DK): 80 V80 wind turbines in operation since 2002 Access by boat: Helicopter: Winter 02/03: 5/7 days Winter 03/04: 1/7 days 6/7 days Vestas responsible for crew Elsam for transport transfers in 1.5 years (60 people) (6 people) (2 x /day/turbine) 15

16 Real world experience Maintaining Horns Rev (DK): Reasons: Design not (well) adapted for offshore O&M Strategy far from optimal Onshore crew in offshore environment Sophisticated monitoring => many alarms but what do they mean? 16

17 Real world experience Scroby Sands (UK): 30 V80 wind turbines in operation since Jan Key figures: Accessibility 60 % 79 % Availability 89.4 % 81.4 % Capacity factor (projected 0.301) wind turbine visits per year (8 wind turbines visited each working day) 4000 transfers of crew per year Source: ODE 17

18 Beschikbaarheid in de praktijk (Noordzee) OWEZ (large North Sea windfarm, The Netherlands) 76% OWEZ availability over the year 2008 (12 gearboxes exchanged) 18

19 OWEZ Beschikbaarheid (large offshore Wind Farm in North Sea NL) Availability in 2008: 76% Availability in 2009: 83% Availability in 2010: 94% 19

20 Uitwisselen van tandwielkast bij OWEZ Integrated gearbox concept. Consequence: Nominal time needed 3 weeks using external crane 20

21 Availability Belang van Betrouwbaarheid en Accessibility 100% 90% Reliability 80% 70% 60% 50% 100 % (onshore) 80 % (nearshore) 60 % (offshore) Accessibility 40 % (remote offshore) highly improved improved onshore design 21

22 Improving Accessibility WindCat SWATH Twin hull access boats Ampelmann Access platform with wave compensation 22

23 Improving availability By improving reliability? Improving component reliability expensive Up scaling (less components per MW) Reducing nr. components (lean design) 23

24 Improving availability By reducing downtime?? Optimise O&M operations by experience & better access systems Develop (Smart) Prognostic Diagnosis systems using existing data (Design for) re-configuration 24

25 Reconfiguratie Re-configure: It is to rearrange the components, settings, or connections of a system. Informational level Wind speed Physical level Segmented generator Behavioral level Pitching yaw Modify controller New design? Few extra connections? Modify controller Additional control strategy 25

26 Conclusies Beschikbaarheid van Offshore windparken enorm verbeterd Veel betere, toegesneden, access systemen voor windturbines O&M operations kunnen nog (veel) optimaler worden Data niet (optimaal) gebruikt voor prognostics Reconfiguratie biedt nieuwe mogelijkheden 26

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