3500 Mobile Instrumentation and Process Control Training Systems

Transcription

1 Mobile Instrumentation and Process Control Training Systems LabVolt Series Datasheet Festo Didactic en 120 V - 60 Hz 09/2015

2 Table of Contents General Description 2 Features & Benefits 2 List of Available Training Systems 2 Optional Equipment 3 Additional Equipment Required to Perform the Exercises 3 Optional Manual(s) 3 Equipment Description 3 Optional Equipment Description 22 General Description The Mobile Instrumentation and Process Control Training Systems form a program that consists of selfcontained workstations designed for hands-on training in the measurement, control, and troubleshooting of pressure, flow, level, temperature, heat exchange, and analytic processes. The different workstations can operate independently, or be interconnected into several configurations to simulate complex processes. All processes are sized to be "real world" in time lag and process response. Process dynamics can be altered by various means to provide several degrees of stability and damping. The Flow, Level, Heat Exchanger, Multi-Process, and Analytic Process Stations utilize water as the process media, while the Pressure and Temperature Process Stations utilize air. All process stations include a microprocessor-based controller, an advanced graphic data manager for recording and visualizing process sequences, and alarm lamps, with all connections terminated by banana jacks on the station main control panel. Features & Benefits Each station is constructed on a sturdy and durable steel frame with casters for mobility Patch-connected signal conditioners, controllers, and transmitters to permit alternate control schemes and for flexibility in incorporating new technology as it is developed Realistic process response times Multi-element and ratio control capability Microprocessor-based controllers A communication port permits supervisory control and data acquisition in the training system Coupling of two or more stations control loops allows implementation of complex alternate control schemes A locking door gives access to a fault-insertion panel, in addition to providing storage space for the tubing, the electrical leads, and the manuals. Plant-specific training requirements can readily be addressed by removing mutually compatible instruments from the stations and mounting them on mobile racks, then connecting them to the processes Comprehensive curriculum included List of Available Training Systems Qty Description Model 1 Pressure Process Station 3501-M0 1 Flow Process Station 3502-M0 1 Level Process Station 3503-M0 1 Temperature Process Station 3504-M0 1 Multi-Process Station 3505-M0 2 Festo Didactic

3 Optional Equipment Qty Description Model 1 Calibration Bench 3550-M0 1 Mobile Instrumentation and Process Control Training System (Manuals on CD-ROM) A0 1 Calibration Bench for Mobile Workstations (Student Manual) Calibration Bench for Mobile Workstations (Instructor Guide) Additional Equipment Required to Perform the Exercises Model Qty Description 1 3 Personal Computer Optional Manual(s) Qty Description Model 1 Mobile Instrumentation and Process Control Training System (Manuals on CD-ROM) A0 1 Calibration Bench for Mobile Workstations (Student Manual) Calibration Bench for Mobile Workstations (Instructor Guide) This manual is included with the Calibration Bench, Model 3550-M. 2 This manual is included with the Calibration Bench, Model 3550-M. 3 Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user. 4 This manual is included with the Calibration Bench, Model 3550-M. 5 This manual is included with the Calibration Bench, Model 3550-M. Festo Didactic 3

4 Equipment Description Pressure Process Station 3501-M0 The Pressure Process Station consists of two 7.5 L (2 gal US) air tanks, an air pressure regulator, an exhaust assembly connected to a silencer, a pneumatically operated flow control valve, and needle valves at the tanks and exhaust assembly connections. All devices have their air connections terminated by quick-connect fittings on the main control panel of the station. Each device is independently terminated to permit students to connect the pressure process into several configurations. The process instrumentation includes a kpa/psigraduated pressure gauge, an electronic pressure transmitter, and a current-to-pressure (I/P) converter mounted on the side of the station with air supply and signal connections terminated by quick-connect fittings on the main control panel of the station. A flowmeter and an orifice assembly are also provided. 4 Festo Didactic

5 Example of pressure process performed using the Pressure Process Station, Model List of Manuals Manual Description Series Process Control Stations (User Guide) E0 Pressure Process Station (Student Manual) Pressure Process Station (Job Sheets - Instructor) Table of Contents of the Manual(s) Pressure Process Station (Student Manual) ( ) 1 Pressure Transmitter Time Response Characteristic 2 Pressure Process Characteristics 3 Pressure Process Proportional Control Festo Didactic 5

6 4 Pressure Process Proportional Plus Integral Control 5 Pressure Process Proportional Plus Integral Plus Derivative Control 6 Notch Tuning of a Pressure Process 7 Ultimate Period Tuning of a Pressure Process 8 Open Loop Tuning of a Pressure Process 9 Operation of a Pressure Measurement Channel 10 Troubleshooting a Pressure Measurement Channel 11 Operation of a Pressure Control Channel 12 Troubleshooting a Pressure Control Channel 13 Calibration of an Air Flow Transmitter 14 Air Flow VRS Differential Pressure for an Orifice 15 Operation of an Air Flow Measurement Process 16 Troubleshooting an Air Flow Measurement Process 17 Operation of an Air Flow Control Process 18 Troubleshooting an Air Flow Control Process Optional Equipment Model Qty Description 1 Calibration Bench 3550-M0 Specifications Power Requirements Current Service Installation Air Supply Requirement Microprocessor-Based Controller Functions Analog Inputs Digital (Dry Contact) Inputs Analog Outputs Digital (Auxiliary) Outputs Front Panel 15 A Standard single-phase ac outlet 690 kpa (100 psig) instrument dry air at 142 dm³/min (5 ft³/min) Single station micro-controller Performs the standard proportional, integral, and derivative (PID) control actions. Can be configured to function as a single controller or as two independent controllers with individual built-in options. For each controller, P, I, PD, PI, and PID control can be implemented, as well as cascade control and self tuning control. Linear/non-linear inputs and outputs include specific arithmetic functions and characterization. Four, input range of either 1-5 V dc or 4-20 ma selectable by toggle switch on the main control panel of the Process Station. Input bias, gain, conditioning (square, square root), and filtering are available for every input. Two, 5 V dc nominal open circuit voltage, 1 ma max. Used for remote status changes and tracking functions. Two; Output 1: 4-20 ma into a 500 Ω max. resistor; Output 2: configurable for transmission of the measurement, setpoint, conditioned input, or Output-1 signal as a 1-5 V dc output signal into a 2 kω min. resistor. Two, isolated, dry-contact outputs, 24 V dc, 1 A max. Used for remote indication of controller or alarm status as required. Consists of an alphanumeric display, a graphics display, status indicators, an alarm indicator, and a keypad 6 Festo Didactic

7 Transmitter Powering Capability Graphic Data Manager Display Characteristics Functions Inputs Outputs Interface Storage/Recording Current-to-Pressure (I/P) Converter Function Air Supply Output Flow Rate Linearity Air Consumption Response Time Electronic Pressure Transmitter Function Pressure Sensing Element Display Span Limits Range Limits Maximum overrange Orifice Assembly ß Ratio 0.5 Pressure Regulator Outlet Pressure Adjustment Range Pressure Adjustment Pressure Gauge Pressure Gauge Range Dial Diameter Accuracy 1% Flowmeter Can provide a 25 V dc nominal voltage for powering up to two 4-20 ma transmitters. Endress + Hauser Memograph M RSG40 Thin-film-transistor (TFT), color, 17.8 cm (7 in) Signal analysis, interface/modem, OPC-server, ReadWin 2000, mathematic formula editor, energy package (water+steam) 20 analog inputs (U, I, TC, RTD, frequency, pulse), 14 digital inputs (control, event, and counting inputs) 12 relay outputs, 2 analog outputs (I, pulse) RS 232, RS 485, Ethernet, Modbus RTU, Modbus TCP, PROFIBUS DP, USB Internal memory, SD card, USB stick Converts 4-20 ma signals into kpa (3-15 psig) pneumatic signals. Dry oil-free compressed air filtered to contain no particles larger than 25 microns; air pressure must be at least 34 kpa (5 psig) greater than converter outlet pressure without exceeding 700 kpa (100 psig). An integrated volume booster provides flow rates up to 283 dm³/min (10 ft³/ min). ±0.5% of full scale 0.9 dm³/min (0.03 ft³/min) Typically less than 1 second at mid-range (dead-ended) Produces a 4-20 ma signal proportional to sensed gauge pressure. Silicon strain gauge sensor LCD digital indicator with configuration push-buttons displaying measurements with a choice of units. Push-buttons allow zero and span adjustment. 70 and 2100 kpa (10 and 300 psig) 0 and 2100 kpa (0 and 300 psig) 3100 kpa (450 psig) Relieving; outlet pressure can be reduced even when the system is dead-ended kpa (5-100 psig) Low-torque, non-rising pressure adjustment knob with integral locking device kpa (0-150 psig) range, 6.4 cm (2.5 in) dial, ANSI-grade 3-2-3% accuracy kpa (0-100 psig) 8.9 cm (2.5 in) Variable area with metering float Festo Didactic 7

8 Range Pneumatically Operated Flow Control Valve Operating Signal Actuating Mechanism Body Material Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight dm³/min (0.8-5 ft³/min) kpa (3-15 psig), pneumatic signal Air-to-open spring diaphragm 316 stainless steel On the floor (stands on casters) 1854 x 1156 x 724 mm (73.0 x 45.5 x 28.5 in) kg (312 lb) Flow Process Station 3502-M0 The Flow Process Station consists of a centrifugal pump, a 75 L (20 gal US) water reservoir, a programmable ac variable frequency pump drive, manual valves, and process piping made of clear thermoplastic (PVC). The process instrumentation includes a flowmeter, two headers, and a differential pressure (D/P) transmitter with LCD display, configuration pushbuttons, and digital communication platform providing 4-20 ma and/or digital output signals. The D/P transmitter is mounted on the side of the station and has air connections terminated by quickconnect fittings on the main control panel. Pressure taps are provided at various points along the process piping to permit measurement of the pressure drops and evaluation of the system overall performance. 8 Festo Didactic

9 Piping diagram of the Flow Process Station, Model List of Manuals Manual Description Series Process Control Stations (User Guide) E0 Flow Process Station (Student Manual) Flow Process Station (Instructor Guide) Table of Contents of the Manual(s) Flow Process Station (Student Manual) ( ) 1 Flow Transmitter Time Response Characteristic 2 Flow Process Characteristic 3 Flow Vrs Differential Pressure for a Venturi 4 Calibration of a Flow Transmitter 5 Flow Process Proportional Control 6 Flow Process Proportional Plus Integral Control 7 Flow Process Proportional Plus Integral Plus Derivative Control 8 Ultimate Period Tuning of a Flow Process 9 Notch Tuning of a Flow Process 10 Open Loop Tuning of a Flow Process 11 Operation of a Flow Measurement Channel 12 Troubleshooting a Flow Measurement Channel 13 Operation of a Flow Control Process 14 Troubleshooting a Flow Control Process 15 Bottom Drain Level Control 16 Emergency Feedwater Injection System Optional Equipment Festo Didactic 9

10 Model Qty Description 1 Calibration Bench 3550-M0 Specifications Power Requirements Current Service Installation Air Supply Requirement Microprocessor-Based Controller Functions Analog Inputs Digital (Dry Contact) Inputs Frequency Inputs Analog Outputs Digital (Auxiliary) Outputs Front Pane Transmitter Powering Capability Graphic Data Manager Display Characteristics Functions Inputs Outputs Interface Storage/Recording Electronic Differential Pressure (D/P) Transmitter 15 A Standard single-phase ac outlet 690 kpa (100 psig) instrument dry air at 57 dm³/min (2 ft³/min) Single station micro-controller Performs the standard proportional, integral, and derivative (PID) control actions. Can be configured to function as a single controller or as two independent controllers with individual built-in options. For each controller, P, I, PD, PI, and PID control can be implemented, as well as cascade control and self tuning control. Linear/non-linear inputs and outputs include specific arithmetic functions and characterization. Four, input range of either 1-5 V dc or 4-20 ma selectable by toggle switch on the main control panel of the Process Station. Input bias, gain, conditioning (square, square root), and filtering are available for every input. Two, 5 V dc nominal open circuit voltage, 1 ma max. Used for remote status changes and tracking functions. Two, 1 to 9999 Hz, 250 Ω input impedance Two; Output 1: 4-20 ma into a 500 Ω max. resistor; Output 2: configurable for transmission of the measurement, setpoint, conditioned input, or Output-1 signal as a 1-5 V dc output signal into a 2 kω min. resistor. Two, isolated, dry-contact outputs, 24 V dc, 1 A max. Used for remote indication of controller or alarm status as required. Consists of an alphanumeric display, a graphics display, status indicators, an alarm indicator, and a keypad. Can provide a 25-V dc nominal voltage for powering up to two 4-20 ma transmitters. Endress + Hauser Memograph M RSG40 Thin-film-transistor (TFT), color, 17.8 cm (7 in) Signal analysis, interface/modem, OPC-server, ReadWin 2000, mathematic formula editor, energy package (water+steam) 20 analog inputs (U, I, TC, RTD, frequency, pulse), 14 digital inputs (control, event, and counting inputs) 12 relay outputs, 2 analog outputs (I, pulse) RS 232, RS 485, Ethernet, Modbus RTU, Modbus TCP, PROFIBUS DP, USB Internal memory, SD card, USB stick 10 Festo Didactic

11 Function Pressure Sensing Element Digital Communications Display Span Limits Range Limits Accuracy Zero Suppression Zero Elevation AC Variable Frequency Pump Drive Description Output Power Output Frequency Range Maximum/Minimum Frequency Acceleration/Deceleration Time Torque Boost Keypad Display Flowmeter Range Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight Transmits a 4-20 ma signal and/or digital signal proportional to sensed differential pressure. The type of transmitted signal is software selectable. Silicon strain gauge sensor A built-in digital platform provides digital communications, for transmission of pressure measurements to a PC-based workstation, and for remote configuration and monitoring. LCD digital indicator with configuration push-buttons displaying measurements with a choice of units. Push-buttons allow zero and span adjustment and 50 kpa (3.5 and 200 inh2o) -50 and 50 kpa (-200 and 200 inh2o) 0.1% of span To the upper range limit minus the span To the lower range limit Industrial-type programmable drive providing speed control of the motor that drives the Process Station pump. Uses the latest solid-state PWM technology. Drive programming and operation is controlled manually using the drive keypad or remotely via the drive external input kw (1 hp) Hz, programmable in 0.1 Hz increments Separately programmable to 400 Hz in 0.1 Hz increments Programmable 0.1 to 600 seconds to maximum frequency in 0.1 second increments Automatic or fixed Forward, reverse, stop, up/down arrow, program, shift, and enter keys Alphanumeric LCD display indicating motor speed in Hz, r/min, motor current, and percent load Variable area with metering float 4-38 L/min (1-10 gal US/min) On the floor (stands on casters) 1854 x 1155 x 724 mm (73.0 x 45.5 x 28.5 in) kg (381.9 lb) Festo Didactic 11

12 Level Process Station 3503-M0 The Level Process Station consists of a centrifugal pump, a water reservoir, a 20 cm (8 in) diameter, 92 cm (36 in) high level column with bubbler pipe, a pneumatically operated flow control valve, needle valves, and process piping made of clear thermoplastic (PVC). The pump is operated at fixed speed. It can be activated through a push-button on the front panel, or remotely using a dry contact. Piping diagram of the Level Process Station, Model Festo Didactic

13 List of Manuals Manual Description Series Process Control Stations (User Guide) E0 Level Process Station (Student Manual) Level Process Station (Instructor Guide) Table of Contents of the Manual(s) Level Process Station (Student Manual) ( ) 1 Level Transmitter Time Response Characteristic 2 Level Process Characteristics 3 Calibration of a Level Transmitter 4 Level Measurement using a Bubbler 5 Level Measurement of an Open Tank 6 Level Measurement with Zero Suppression 7 Level Measurement with a Wet Reference Leg 8 Level Process Proportional Control 9 Level Process Proportional Plus Integral Control 10 Level Process Proportional Plus Integral Plus Derivative Control 11 Notch Tuning of a Level Process 12 Ultimate Period Tuning of a Level Process 13 Open Loop Tuning of a Level Process 14 Operation of a Level Measurement Channel 15 Troubleshooting a Level Measurement Channel 16 Operation of a Level Control Process 17 Troubleshooting a Level Control Process 18 Operation of a Flow Measurement Channel 19 Operation of a Flow Control Process 20 Operation of a Two Element Control Process 21 Operation of a Three Element Control Process Optional Equipment Model Qty Description 1 Calibration Bench 3550-M0 Specifications Power Requirements Current Service Installation Air Supply Requirement Microprocessor-Based Controller Functions 15 A Standard single-phase ac outlet 690 kpa (100 psig) instrument dry air at 57 dm³/min (2 ft³/min) Single station micro-controller Performs the standard proportional, integral, and derivative (PID) control actions. Can be configured to function as a single controller or as two independent controllers with individual built-in options. For each controller, P, I, Festo Didactic 13

14 Analog Inputs Digital (Dry Contact) Inputs Analog Outputs Digital (Auxiliary) Outputs Front Panel Transmitter Powering Capability Graphic Data Manager Display Characteristics Functions Inputs Outputs Interface Storage/Recording Current-to-Pressure (I/P) Converter Function Air Supply Output Flow Rate Linearity Air Consumption Response Time Electronic Differential Pressure (D/P) Transmitter Function Pressure Sensing Element PD, PI, and PID control can be implemented, as well as cascade control and self tuning control. Linear/non-linear inputs and outputs include specific arithmetic functions and characterization. Four, input range of either 1-5 V dc or 4-20 ma selectable by toggle switch on the main control panel of the Process Station. Input bias, gain, conditioning (square, square root), and filtering are available for every input. Two, 5 V dc nominal open circuit voltage, 1 ma max. Used for remote status changes and tracking functions. Two; Output 1: 4-20 ma into a 500 Ω max. resistor; Output 2: configurable for transmission of the measurement, setpoint, conditioned input, or Output-1 signal as a 1-5 V dc output signal into a 2 kω min. resistor. Two, isolated, dry-contact outputs, 24 V dc, 1 A max. Used for remote indication of controller or alarm status as required. Consists of an alphanumeric display, a graphics display, status indicators, an alarm indicator, and a keypad. Can provide a 25-V dc nominal voltage for powering up to two 4-20 ma transmitters. Endress + Hauser Memograph M RSG40 Thin-film-transistor (TFT), color, 17.8 cm (7 in) Signal analysis, interface/modem, OPC-server, ReadWin 2000, mathematic formula editor, energy package (water+steam) 20 analog inputs (U, I, TC, RTD, frequency, pulse), 14 digital inputs (control, event, and counting inputs) 12 relay outputs, 2 analog outputs (I, pulse) RS 232, RS 485, Ethernet, Modbus RTU, Modbus TCP, PROFIBUS DP, USB Internal memory, SD card, USB stick Converts 4-20 ma signals into kpa (3-15 psig) pneumatic signals. Dry oil-free compressed air filtered to contain no particles larger than 25 microns; air pressure must be at least 34 kpa (5 psig) greater than converter outlet pressure without exceeding 700 kpa (100 psig). An integrated volume booster provides flow rates up to 283 dm³/min (10 ft³/ min). ±0.5% of full scale 0.9 dm³/min (0.03 ft³/min) Typically less than 1 second at mid-range (dead-ended) Transmits a 4-20 ma signal and/or digital signal proportional to sensed differential pressure. The type of transmitted signal is software selectable. Silicon strain gauge sensor 14 Festo Didactic

15 Digital Communications Display Span Limits Range Limits Accuracy Zero Suppression Zero Elevation Flowmeter Range Pneumatically Operated Flow Control Valve Operating Signal Actuating Mechanism Body Material Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight A built-in digital platform provides digital communications, for transmission of pressure measurements to a PC-based workstation, and for remote configuration and monitoring. LCD digital indicator with configuration push-buttons displaying measurements with a choice of units. Push-buttons allow zero and span adjustment and 50 kpa (3.5 and 200 inh2o) -50 and 50 kpa (-200 and 200 inh2o) 0.1% of span To the upper range limit minus the span To the lower range limit Variable area with metering float 4-38 L/min (1-10 gal US/min) kpa (3-15 psig), trim with equal percentage flow characteristic Air-to-open Bronze On the floor (stands on casters) 1981 x 1156 x 724 mm (78 x 45.5 x 28.5 in) kg (444 lb) Temperature Process Station 3504-M0 The Temperature Process Station mainly consists of a C ( F) oven with built-in capillarybulb temperature switch (on/off controller), thermostat, air cooling injector, adjustable damper, and overheating protection. The process instrumentation includes a capillarybulb thermometer mounted on the side of the oven, as well as an RTD temperature transmitter and a J-type thermocouple temperature transmitter with electrical connections terminated by banana jacks on the main control panel. Festo Didactic 15

16 The temperature process of the Temperature Process Station, Model List of Manuals Manual Description Series Process Control Stations (User Guide) E0 Temperature Process Station (Student Manual) Temperature Process Station (Instructor Guide) HART Device Configuration (Student Manual) HART Device Configuration (Instructor Guide) Table of Contents of the Manual(s) Temperature Process Station (Student Manual) ( ) 1 Temperature Transmitter Time Response Characteristic 2 Temperature Process Characteristic 3 Calibration of a Temperature Transmitter 4 Temperature Measurement using a Thermocouple 5 Temperature Measurement using an RTD 6 On-Off Temperature Control 7 Temperature Process Proportional Control 8 Temperature Process Proportional Plus Integral Control 9 Temperature Process Proportional Plus Integral Plus Derivative Control 10 Notch Tuning of a Temperature Process 11 Ultimate Period Tuning of a Temperature Process 16 Festo Didactic

17 12 Open Loop Tuning of a Temperature Process 13 Operation of a Temperature Measurement Channel 14 Troubleshooting a Temperature Measurement Channel 15 Operation of a Temperature Control Process 16 Troubleshooting a Temperature Control Process 17 Hardwired Alarms using Capillary Bulb Switch 18 Microprocessor Based Controller Software Alarms HART Device Configuration (Student Manual) ( ) 1-0 HART Protocol Overview 2-0 HART Point-to-Point 2-1 Two-Wire Transmitter 2-2 Four-Wire Transmitter (Optional) 2-3 Output Device (Optional) 3-0 HART Multidrop 3-1 HART Multidrop with Multiple Transmitters Optional Equipment Model Qty Description 1 Calibration Bench 3550-M0 Specifications Power Requirements Current Service Installation Air Supply Requirement Microprocessor-Based Controller Functions Analog Inputs Digital (Dry Contact) Inputs Analog Outputs Digital (Auxiliary) Outputs 15 A Standard single-phase ca outlet 690 kpa (100 psig) instrument dry air at 57 dm³/min (2 ft³/min) Single station micro-controller Performs the standard proportional, integral, and derivative (PID) control actions. Can be configured to function as a single controller or as two independent controllers with individual built-in options. For each controller, P, I, PD, PI, and PID control can be implemented, as well as cascade control and self tuning control. Linear/non-linear inputs and outputs include specific arithmetic functions and characterization. Four, input range of either 1-5 V dc or 4-20 ma selectable by toggle switch on the main control panel of the Process Station. Input bias, gain, conditioning (square, square root), and filtering are available for every input. Two, 5 V dc nominal open circuit voltage, 1 ma max. Used for remote status changes and tracking functions. Two; Output 1: 4-20 ma into a 500 Ω max. resistor; Output 2: configurable for transmission of the measurement, setpoint, conditioned input, or Output-1 signal as a 1-5 V dc output signal into a 2 kω min. resistor. Two, isolated, dry-contact outputs, 24 V dc, 1 A max. Used for remote indication of controller or alarm status as required. Festo Didactic 17

18 Front Panel Transmitter Powering Capability Graphic Data Manager Display Characteristics Functions Inputs Outputs Interface Storage/Recording Oven Heating Capillary-Bulb Temperature Switch Thermometer Sensing Element Dial Thermocouple Temperature Transmitter Function Temperature Sensing Element Temperature Measurement Range Zero and Span Adjustability Accuracy Response Time RTD Temperature Transmitter Function Temperature Sensing Element Temperature Measurement Range Zero and Span Adjustability Accuracy Solid-State Triac Driver Function Physical Characteristics Intended Location Consists of an alphanumeric display, a graphics display, status indicators, an alarm indicator, and a keypad. Can provide a 25-V dc nominal voltage for powering up to two 4-20 ma transmitters. Endress + Hauser Memograph M RSG40 Thin-film-transistor (TFT), color, 17.8 cm (7 in) Signal analysis, interface/modem, OPC-server, ReadWin 2000, mathematic formula editor, energy package (water+steam) 20 analog inputs (U, I, TC, RTD, frequency, pulse), 14 digital inputs (control, event, and counting inputs) 12 relay outputs, 2 analog outputs (I, pulse) RS 232, RS 485, Ethernet, Modbus RTU, Modbus TCP, PROFIBUS DP, USB Internal memory, SD card, USB stick Gravity convection airflow Up to 200 C (392 F) Cycles the oven heating element on and off to maintain the oven temperature at the thermostat temperature setting. The switch has an adjustable differential. A built-in overheating protection circuit takes over if the temperature switch fails. Capillary bulb 8.9 cm (3.5 in) diameter, C ( F) graduated Produces a 4-20 ma signal proportional to the temperature sensed in the oven of the Process Station. J-type iron-constantan thermocouple probe C ( F) 80% of selected range 0.5% of span including linearity, hysteresis, and stability 400 ms maximum Produces a 4-20 ma signal proportional to the temperature sensed in the oven of the Process Station. Platinum RTD, 100 Ω at 0 C (32 F) C ( F) 100% of selected range 0.1%; RTD signal linearization is performed. Permits control of the electrical power applied to the heating element of the Process Station oven, using a 4-20 ma input signal. On the floor (stands on casters) 18 Festo Didactic

19 Dimensions (H x W x D) Net Weight 1854 x 1156 x 724 mm (73.0 x 45.5 x 28.5 in) kg (302.1 lb) Multi-Process Station 3505-M0 The Multi-Process Station consists of a pump, a water reservoir, a programmable ac variable frequency pump drive, a 20 cm (8 in) diameter, 92 cm (36 in) high level column, a pneumatically operated flow control valve, needle valves, and process piping made of clear thermoplastic (PVC). The pump can be operated either at fixed speed or variable speed. Festo Didactic 19

20 Piping diagram of the Multi-Process Station, Model List of Manuals Manual Description Series Process Control Stations (User Guide) E0 Multi-Process Station (Student Manual) Table of Contents of the Manual(s) Multi-Process Station (Student Manual) ( ) 1 Level Measurement I Dry Method using a Bubble Pipe 2 Level Measurement II Calibration of a Level Transmitter 3 Pressure Measurement 4 Flow Measurement: Differential Pressure vs Flow Using a Venturi or Orifice Plate 5 Level Process Characteristics with Control Valve 6 Level Process Characteristics with Variable Speed Pump 7 Flow Process Characteristic with Control Valve 8 Pressure Process Characteristic 9 Proportional Control Level Process with Control Valve 10 Proportional Control Flow Process with Variable Speed Pump 11 Proportional Plus Integral Control Level Process with Control Valve 12 Proportional Plus Integral Control Pressure Process 20 Festo Didactic

21 13 Proportional Plus Integral Plus Derivative Control Level Process with Control Valve 14 Proportional Plus Integral Plus Derivative Control Flow Process with Variable Speed Pump 15 Ultimate Period Tuning of a Level Process 16 Ultimate Period Tuning of a Flow Process Approximation Method 17 Open Loop Tuning of a Level Process using the Reaction Rate Method 18 Open Loop Tuning of a Pressure Process 19 Troubleshooting a Level Control Process 20 Operation of a Two Element Control Process 21 Three-Element Control Process 22 Auto-Tune Controller Optional Equipment Model Qty Description 1 Calibration Bench 3550-M0 Specifications Power Requirements Current Service Installation Air Supply Requirement Microprocessor-Based Controller Functions Analog Inputs Digital (Dry Contact) Inputs Frequency Inputs Analog Outputs Digital (Auxiliary) Outputs Front Panel Transmitter Powering Capability Graphic Data Manager 15 A Standard single-phase ac outlet 690 kpa (100 psig) instrument dry air at 57 dm³/min (2 ft³/min) Single station micro-controller Performs the standard proportional, integral, and derivative (PID) control actions. Can be configured to function as a single controller or as two independent controllers with individual built-in options. For each controller, P, I, PD, PI, and PID control can be implemented, as well as cascade control and self tuning control. Linear/non-linear inputs and outputs include specific arithmetic functions and characterization. Four, input range of either 1-5 V dc or 4-20 ma selectable by toggle switch on the main control panel of the Process Station. Input bias, gain, conditioning (square, square root), and filtering are available for every input. Two, 5 V dc nominal open circuit voltage, 1 ma max. Used for remote status changes and tracking functions. Two, Hz, 250 Ω input impedance Two; Output 1: 4-20 ma into a 500 Ω max. resistor; Output 2: configurable for transmission of the measurement, setpoint, conditioned input, or Output-1 signal as a 1-5 V dc output signal into a 2 kω min. resistor. Two, isolated, dry-contact outputs, 24 V dc, 1 A max. Used for remote indication of controller or alarm status as required. Consists of an alphanumeric display, a graphics display, status indicators, an alarm indicator, and a keypad. Can provide a 25 V dc nominal voltage for powering up to two 4-20 ma transmitters. Festo Didactic 21

22 Display Characteristics Functions Inputs Outputs Interface Storage/Recording Current-to-Pressure (I/P) Converter Function Air Supply Output Flow Rate Linearity Air Consumption Response Time Pneumatically Operated Flow Control Valve Operating Signa Actuating Mechanism Body Material AC Variable Frequency Pump Drive Description Output Power Output Frequency Range Maximum/Minimum Frequency Acceleration/Deceleration Time Torque Boost Keypad Display Electronic Differential Pressure (D/P) Transmitters (Two) Function Pressure Sensing Element Endress + Hauser Memograph M RSG40 Thin-film-transistor (TFT), color, 17.8 cm (7 in) Signal analysis, interface/modem, OPC-server, ReadWin 2000, mathematic formula editor, energy package (water+steam) 20 analog inputs (U, I, TC, RTD, frequency, pulse), 14 digital inputs (control, event, and counting inputs) 12 relay outputs, 2 analog outputs (I, pulse) RS 232, RS 485, Ethernet, Modbus RTU, Modbus TCP, PROFIBUS DP, USB Internal memory, SD card, USB stick Converts 4-20 ma signals into kpa (3-15 psig) pneumatic signals. Dry oil-free compressed air filtered to contain no particles larger than 25 microns; air pressure must be at least 34 kpa (5 psig) greater than converter outlet pressure without exceeding 700 kpa (100 psig). An integrated volume booster provides flow rates up to 283 dm³/min (10 ft³/ min). ±0.5% of full scale 0.9 dm³/min (0.03 ft³/min) Typically less than 1 second at mid-range (dead-ended) kpa (3-15 psig), trim with equal percentage flow characteristic Air-to-open Bronze Industrial-type programmable drive providing speed control of the motor that drives the Process Station pump. Uses the latest solid-state PWM technology. Drive programming and operation is controlled manually using the drive keypad or remotely via the drive external input kw (1 hp) Hz, programmable in 0.1 Hz increments Separately programmable to 400 Hz in 0.1 Hz increments Programmable 0.1 to 600 seconds to maximum frequency in 0.1 second increments Automatic or fixed Forward, reverse, stop, up/down arrow, program, shift, and enter keys Alphanumeric LCD display indicating motor speed in Hz, r/min, motor current, and percent load Transmit a 4-20 ma signal and/or digital signal proportional to sensed differential pressure. The type of transmitted signal is software selectable. Silicon strain gauge sensor 22 Festo Didactic

23 DigitalCommunications Display Span Limits Range Limits Accuracy Zero Suppression Zero Elevation Low-Pressure Gauge Range Accuracy ±2% Minor Graduations Compound-Pressure Gauge Range Accuracy ±1% Minor Graduations Flowmeter Range Physical Characteristics Intended Location Dimensions (H x W x D) Net Weight A built-in digital platform provides digital communications, for transmission of differential pressure measurements to a PC-based workstation, as well as remote configuration and monitoring. LCD digital indicator with configuration push-buttons displaying measurements with a choice of units. Push-buttons allow zero and span adjustment and 50 kpa (3.5 and 200 inh2o) for transmitter 1;7 and 210 kpa (28 and 840 inh2o) for transmitter 2-50 and 50 kpa (-200 and 200 inh2o) for transmitter 1;-210 and 210 kpa (-840 and 840 inh2o) for transmitter 2 0.1% of span To the upper range limit minus the span To the lower range limit mm H2O (0-40 in H2O) 10 mmh2o (0.5 inh2o) 100/0/300 kpa (30 in Hg/0/30 psi) 5 kpa (1 inhg/1 psi) Variable area with metering float 4-38 L/min (1-10 gal US/min) On the floor (stands on casters) 1981 x 1156 x 724 mm (78.0 x 45.5 x 28.5 in) 213 kg (470 lb) Optional Equipment Description Calibration Bench (Optional) 3550-M0 The Calibration Bench is designed for basic study of the operation and calibration of process instrumentation. It can be used to calibrate the pressure gauges, pressure transmitters, D/P transmitters, temperature transmitters, and I/P converters found on the Process Stations of the Mobile Instrumentation and Process Control Training System. The Calibration Bench consists of a strong waist-high table with riser shelf and panel-mounted equipment including a 24 V dc outlet, a kpa Festo Didactic 23

24 (0-30 psig) pressure gauge, a kpa (0-100 psig) air pressure regulator with pressure gauge, and a kpa (0-30 psig) air pressure regulator with pressure gauge. The Calibration Bench also includes a 5 cm (2 in) pipe stand for instrument mounting, a pressure calibrator, a digital multimeter with analog bar graph display, and a NIST-certified digital process calibrator with bipolar current (±25 ma) and voltage (±1.5 V and ±15 V) outputs, frequency (square wave) source, and true RMS multimeter. List of Manuals Manual Description Calibration Bench for Mobile Workstations (Student Manual) Calibration Bench for Mobile Workstations (Instructor Guide) Table of Contents of the Manual(s) Calibration Bench for Mobile Workstations (Student Manual) ( ) 1 Calibration of a Pressure Gauge 2 Calibration of a Pressure Transmitter 3 Calibration of a Differential Pressure Transmitter 4 Calibration of a Temperature Transmitter 5 Calibration of a Current to Pressure Converter 6 Calibration of a Strip Chart Recorder 7 Alignment of a Control Valve Specifications Power Requirements Current Service Installation Air Supply Requirement Pressure Calibrator Pressure Range Digital Multimeter Function Display Range Selection Protection Digital Process Calibrator Function Calibration Source 18 A Standard single-phase ac outlet 690 kpa (100 psig) instrument dry air at 57 dm³/min (2 ft³/min) Sphygmomanometer, with precision gauge and squeeze bulb for applying pressure manually 0-40 kpa (0-160 inh2o) Measures ac/dc voltages, current, resistance, continuity, and diode 3½ digit, 3200 count, 31 segment analog bar graph Autoranging or manual Inputs are overload protected and 10 A fused Permits calibration of process signals into dc voltage or current signals of standardized range. Includes a frequency calibration function, as well as digital multimeter functions. Precision 0.03% accurate voltage and current source Calibration Output Range Bipolar current (±25 ma) and voltage (±1.5 V, ±15 V) 24 Festo Didactic

25 Frequency Source Digital Multimeter Power Certification Physical Characteristics (Workbench and Riser) Dimensions (H x W x D) Net Weight Wide frequency range, with adjustable amplitude, pulse width, and duty cycle Measures ac/dc voltages, current, temperature, frequency, duty cycle, pulse width, resistance, continuity, and diode. Provides true RMS measurement for non-linear voltage and current loads. Auto power off with disable function Comes with NIST Certificate 1118 x 2134 x 914 mm (44.0 x 84.0 x 36.0 in) kg (362.8 lb) Personal Computer (Optional) The Personal Computer consists of a desktop computer running under Windows 7. A monitor, keyboard, and mouse are included. Specifications Power Requirements Current Service Installation 2 A Standard single-phase ac outlet Festo Didactic 25

26 Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. Festo Didactic Inc All rights reserved. Festo Didactic SE Rechbergstrasse Denkendorf Germany P. +49(0)711/ F. +49(0)711/ Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ United States P F Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P F Festo Didactic