Technical Specification. Generating Set with Waukesha engine burning natural gas

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1 Technical Specification Generating Set with Waukesha engine burning natural gas

2 The following presents the Gas Engine Generating Set (GEGS) APG1000 type, based on Waukesha gas engine 16V150LTD. Using the GEGS you receive the following benefits: * Optimized electrical efficiency for nominal power by providing a single customer circuit inlet with temperature of up to 80 C (170 F). * Includes ECP8000E genset control panel optimized for applications. * Compact design of GEGS enable easy containerized or building housing and easy maintenance during the operation. GENERAL 16V150LTD GAS ENGINE DATA Cylinder: V 16 Piston Displacement: 48L (2924 cu.in.) Bore & Stroke: 152 x 165 mm (5.98 x 6.5 ) Jacket Water System Capacity: 159L (42 gal.) Lube Oil Capacity: 820 L (215 gal.) Starting System: bar ( psi) air/gas 24 VDC electric Dry Weight: 7730 kg (17,000 lb. ) Gas Engine Performance Data Engine Model 100% 85% 77% 16V150LTD IC temperature C JW temperature C Carb setting Timing BTDC Site Conditions Fuel WKI Fuel LHV MJ/m Ambient C Altitude meters Engine Performance Power kwb Speed RPM BSFC (LHV) (tolerance +5%) kj/kwh Induction Air Nm 3 /hr Exhaust Flow kg/hr Exhaust Temp C

3 Heat to kw Jacket Water Lube Oil First Stage Intercooler Second Stage Intercooler Total Exhaust Radiation Emission mg/nm 3 NOx CO NMHC Ignition timing and Carb Setting determined by based on load, speed, Desired NOx, O2 Offset, and WKI(TM). O2 Offset may need to be adjusted in ESP to meet emissions at different operating points. Configuration includes a unit mounted heat exchanger to combine jacket water, lube oil, and first stage intercooler into one circuit with an estimated combined heat of 652 kw based on a water inlet temperature 75 C. BSFC is stated in lower heating value (LHV).NOx emission at absolute humidity of g H2O/kg of dry air. Fuel must comply with the Gaseous Fuel Specification in effect at the time of approval. All data is based on 500 mg/nm3 Nox calibration. Maximum allowed normal oil header temperature is 88C. Extended operation below 75% load is not recommended. Increased maintenance and oil change intervals will result if running at loads below 75% load for extended periods of time. Lube oil change intervals may be shorter due to increased jacket water temperatures. Gas Engine Specification: Flex connections [1000A] Includes(1) fuel, (1) exhaust, (2) jacket water (HT), and (2) auxiliary water (HT) flexes. For isolator mount installations. APG1000 CHP Configuration [1002] Increases thermal efficiency from 38.2% to 44.6% (50 Hz) and 40.9% to 47.6%(60 Hz). [2071] Thermally released gas train shutoff valve for APG1000 CHP configuration on natural gas. High Efficiency Generator [3000] Increase generator efficiency from 96.5% tp 96.9% at 50 Hz and 96.2% to 96.8% at 60 Hz. Generator Space Heater [3021] 230V AC, single phase, 50/60 Hz. Automatically disconnected when engine is running, wiring brought to AC junction box. 3

4 Winding Temperature and Generator Bearing Temperature Detector [3068] 100 ohm platinum resistive temperature detector (RTD), with a temperature coefficient of ohms/ohm/ C, one per phase, total of three, and one bearing. Includes 25 ft (7.6 m) customer interface harness. Waukesha MICROSPIN Oil Filtration System [5112A] MICROSPIN centrifugal bypass oil filter with shutoff valve. Oil Level Regulator and Quick Fill Valve [5200B] Kenco oil level regulator. Quick fill mounted and piped to regulator. Lubrication Oil Heater [5206A] 2,500 watt heating element. Thermostatically controlled (100 F on; 120 F off). Engine mounted, designed for indoor duty. Continuous prelube not available. Pump motor: 24V DC. controlled. Level Switches [6112] Low lube oil level warning and shutdown and high lube oil level warning switches, 24V DC, 2 amps. Includes 25 ft (7.6 m) customer interface harness. Note: Heat exchanger cooled units include low water warning and shutdown for jacket and auxiliary circuits. Shipped with surge tank assembly. Exhaust Thermocouples [6205] Type K, (18 total), individual cylinders plus (1) pre turbine and (1) post turbine. Main bearing thermocouples, Type K, (9 total). Includes 25 ft (7.6 m) customer interface harness. Additional Sensors [6210] Pressure senders for jacket water and fuel pressure. Temperature senders for auxiliary water inlet and fuel gas. Vibration transducers Two (2) sensing elements, engine and generator. Includes 25 ft (7.6 m) customer interface harness. Vibration Isolators [ 9509B] Spring type. Requires longer flex connections (not supplied). GENERATOR LEROY SOMER LS541 VL12 DATA: Generator Specification please see the enclosure. 4

5 SINGLE/MULTIPLE UNIT CONTROL FOR PARALLELING The Model ECP8000E panel consists of one free standing steel enc losure for controlling single or multiple units in parallel. Panel dimensions: 764mm x 459mm x 1830mm (30"W x 18"D x 72"H). Rated for indoor use: operating temperature 20 C to +70 C ( 4 F to +158 F), relative humidity 0 95% (noncondensing). The HMI (Human Machine Interface), control switches and indicating lights are mounted through the hinged door. Technical parameters of gas Kind of gas Natural gas Calorific value min. 31 MJ/Nm 3 Methan contents (CH 4 ) ca. 97,8 % capacity Ethane, Propane, Butane Nitrogen (N 2 ) Carbon dioxide (CO 2 ) and other ca. 1 % capacity ca. 1 % capacity ca. 0,2 % capacity BASIC SPECIFICATION for GDGS APG1000 type Generating Set type APG1000 Fuel Natural gas Rotational speed (50Hz) rpm 1500 Nominal shaft power kw m / engine Electric efficiency of generator (cos φ = 1) % 96,9 Voltage of generator V 400 Frequency Hz 50 5

6 Mechanical output of GEGS kw m 1036 Electrical output of GEGS (for cos φ = 1) kw e 1004 Mechanical efficiency on engine shaft (+5% of tolerance) % 42,4 Electrical efficiency ( +5% of tolerance) % 41,1 Energy input kw 2359 Heat Rate (tolerance +5%) kj/kwh m Heat Rate on generator shaft (tolerance +5%) kj/kwh e Engine fuel consumption / hour for LHV=34,74 Nm 3 /h 245 Technical guarantee and servicing The manufacturer provides a technical guarantee for a period of 12 months counting from the final acceptance test of the power respectively 18 months from notification of readiness for dispatch of the Unit GDGS, which occurs first. 6

7 All random events are fully covered by our company and at its expense within the guarantee period provided that, the engine operation will be according with Manual Instruction. Following the technical guarantee support, we can offer a complete post warranty service package. Enclosure: 1/APG (Advanced Power Generation) Gas ENGINATOR 2/ Generator Specification 3/EPC8000E Enginator Control Panel 7

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