Olkiluoto 3 Project Progress of the works. November 2009

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2 Olkiluoto 3 Project Progress of the works November 2009

3 General Orientation Olkiluoto Island OL3 Project update - November p.3

4 Olkiluoto 3 Project - General view OL3 Project update - November p.4

5 1 Overview and Challenges 2 Context and History 3 General Site works status 4 Main components status 5 Licensing

6 The Most Advanced Generation III+ Technology Main priorities: quality, safety and security Making utmost efforts to cope with highly challenging project Ensuring a safe and steadily working plant for a period of 60 years OL3 = First of the EPR worldwide fleet OL3 Project update - November p.6

7 OL3 experience for future EPR TM Design and licensing Licensed executed detailed design available and adaptable to customer requests Availability of standardized methods, approval procedures and tools International licensing including ASME code Computerized 3D model Primary components standardized and manufactured Supply chain Global supply chain policy and management developed Integrated manufacturing of heavy components Global qualified industrial supply chain and pool of subcontractors Understanding of production ratios developed Knowledge gained to improve next projects Demonstration of all parties commitment to the renaissance of the nuclear industry at the required safety level The safety and quality of OL3 are our main objectives They will never be compromised OL3 Project update - November p.7

8 AREVA, an integrated supplier Worldwide nuclear equipment manufacturing platform Primary loop key components AREVA Newport News (VA, USA) JSPM (France) Creusot Forge (France) Chalon/St- Marcel (France) Pressurizer Control Rod Drive Mechanisms Steam Generators AREVA Dongfang (China) Reactor Pressure Vessel Head Primary pipes Reactor Coolant Pumps Certainty with AREVA, our integrated model encompasses manufacturing capacities committed to quality, delivery and support of the EPR reactor. OL3 Project update - November p.8

9 Securing the supply of heavy forgings AREVA s Integrated Global Supply Approach Major investment program in Creusot Forge to increase the plant s capacity in order to produce 100% of EPR TM forgings in 2012 Agreement with Industeel to considerably increase its annual ingot production Long term supply agreement with JSW Increasing our industrial footprint to build tomorrow s reactors More than 400 million euros invested since 2006 in our sites worldwide Construction of a new heavy components manufacturing facility in USA: AREVA Newport News Workforce increased by + 20% since 2006 and skills development boosted by our dynamic HR policies A key asset increasing added value for our customers OL3 Project update - November p.9

10 Benefits for the local Rauma Region economy 1/2 Benefits during construction works* On employment: 3,500-6,000 people employed directly or indirectly Unemployment rate cut in half in comparison with 2004 Eurajoki: 6,4%, among the lowest unemployment rates in Finland On production: million euros Gross Domestic Product of the region increases by 2,6% 180 companies in Satakunta region involved Annual turnover increase in construction sector over 2006/ ,4% ** Permanent benefits* Yearly increase of procurement amounts and needs for external services Larger yearly NPP revisions hundreds of external subcontractors Increase in knowledge and other human values Impact on taxation (Eurajoki see also next page) Source: *Rauma Chamber of Commerce March 2008 ** RSK (Rauma s Economic Development), January 2008 OL3 Project update - November p.10

11 Benefits for the local Rauma Region economy 2/2 Taxes, services and housing sector Increase estimation of municipal tax (workforce need for operations) by ~ 60% in Rauma and 25 % in Eurajoki for a national average of 5% Income taxes represent around millions, which is over 30% of the total collected taxes Estimation increase of real estate tax of nuclear power from approx. 3 millions to ~ 7-8 million by 2011 Clear current national boom in housing industry Utilization rates in region s hotels exceeding +60% Significant increase of services such as: restaurants, retail trade, etc. Source: Rauma Chamber of Commerce March 2008 OL3 Project update - November p.11

12 82 % of the main NI buildings Civil Work completed ~ m³ concrete worked up ~ ton reinforcement installed Reactor building: height +58,5 m ~ persons on site (Consortium AREVA & Siemens) Up to 63 different nationalities registered since 2005 / about 55 working in the same time Manufacturing of main primary components nearly achieved: Reactor Pressure Vessel internals under completion Main Coolant Lines under workshop final inspection Reactor Coolant Pumps: 3 RCPs tested on the test loop in AREVA JSPM, France. The 4 th one before the end of OL3 Project update - November p.12 Key facts

13 1 Overview and Challenges 2 Context and History 3 General Site works status 4 Main components status 5 Licensing

14 OL3 Initial phase October 1st, TVO sends the request for quotation March 31st, Offers provided by AREVA October 15th, TVO chooses the AREVA & Siemens Consortium as Supplier December 18th, Contract signature January 1st, Start of the project May 1st, First concrete forecasted (done Oct. 05) Client TVO: JV of industrial and power distribution companies OL3 Project update - November p.14

15 OL3 Structure of the Consortium (CFS) TVO Plant Contract FramatomeANP AREVA Consortium Agreement Siemens AG SAS France GmbH Germany OL3 Project update - November p.15

16 OL3 Turnkey Scope Turnkey, firm-price contract for design, procurement, construction and commissioning Siemens PG TI including Civil Work (CW): Turbine + Generator Balance of TI AREVA NP NI including Civil Work (CW): NSSS Balance of NI (BNI) Operational I&C BOP (Balance-of-Plant) Access Building, Waste Building Training of Operators Overall project coordination TI CW TI NI CW NI Siemens PG AREVA NP OL3 Project update - November p.16

17 Site Layout OL3 Project update - November p.17

18 Buildings of Nuclear Island - NI Buildings of Turbine Island - TI Site Buildings view Auxiliary Building Diesel Buildings 3+4 Access Building Waste Building Safeguard Buildings 4 Fuel Building Reactor Building C.I. Electrical Building Turbine Building Safeguard Buildings 2+3 Safeguard Buildings 1 Diesel Building 1+2 OL3 Project update - November p.18 Ducts & channels Sea Water Pumping station

19 Reactor Complex Nuclear Auxiliary Building Fuel Building UKA UFA Safeguard B. Division 1 Safeguard B. Division 4 UJH 4 UJA/B UJH 1 UJH 2/3 Safeguard B. Division 3 Safeguard B. Division 2 OL3 Project update - November p.19

20 1 Overview and Challenges 2 Context and History 3 General Site works status 4 Main components status 5 Licensing

21 Major Achievements to date Start of construction: Concreting of base slab for Reactor Building July 2005 May 2006 June 2007 October 2007 OL3 Project update - November p.21 Installation of Bottom Part of Containment Liner Reactor Building containment liner went from level -7 m up to +12 m Concrete pouring at level +1.5 m in Reactor Building Steam Generator Blow down Tank installation Reactor Compartment Pool Framework installed Erection started: First pipe installed in Fuel Building EDG tanks installation in Nuclear Auxiliary Building February 2008 May 2008 June 2008 July 2008

22 Major Achievements to date Start of electro-mechanical activities October 2008 Next-to-last double ring liner installed in Reactor Building December 2008 November 2008 Installation of first accumulator in Reactor Building First heat exchanger lifted into Safeguard Building January 2009 November 2008 Delivery to OL3 of the Reactor Pressure Vessel and its head Inner Containment concrete pouring at +26,5m November 2008 Introduction of the last Accumulator January 2009 OL3 Project update - November p.22

23 Major Achievements to date Temporary Control Room ready for operation January 2009 February 2009 March 2009 Inner containment wall up to +32,7m Start of electro-mechanical activities in the spreading area Boric Acid Storage Tanks lifting in the Fuel Building Inner containment wall up to +38m Reactor dome delivered on site Completion of the cooling elements installation in the core catcher March 2009 May 2009 May 2009 March 2009 Main Control Room lifted with success in the Safeguard Building 2 May 2009 OL3 Project update - November p.23

24 Major Achievements to date June 2009 Sacrificial concrete pouring in the spreading area June 2009 June/July 2009 Introduction of spools in the Safeguard building 2 Installation of the SGs and RCPs vertical supports of primary circuit loops 2&3 Installation of the polar crane runway in the Reactor building Pouring of +19,5 m slab in the Reactor building RPV support ring installed July 2009 July 2009 July 2009 OL3 Project update - November p.24 Reactor dome lifting September 2009

25 Major Achievements to date November Steam Generators and Pressurizer arrived on site Nov 22 OL3 Project update - November p.25

26 CFS Manpower - November 2009 CFS Overall Manpower Total: persons including expatriates & 508 local employees NI Site Total: 504 internal employees and subcontractors employees Since 2005, up to 63 different nationalities have been registered About 55 nationalities working at once CFS ~ NI ~ TI ~ 540 OL3 Project update - November p.26

27 Project status 82 % of the main NI buildings Civil Work completed ~ m³ concrete worked up ~ ton reinforcement installed Polar Crane and then Dome installed in Reactor Building Reactor s heavy components vertical supports installed Mechanical activities: Piping activity started 1 st cable pulled Commissioning activities: Started on Polar Crane OL3 Project update - November p.27

28 Reactor building - Civil Work progress Containment Dome liner in place +58,5m Outer containment = APC shell at +41m Concreted Reinforcement work ongoing OL3 Project update - November p.28

29 Reactor Building November 2009 OL3 Project update - November p.29

30 Reactor Building View from crane OL3 Project update - November p.30

31 OL3 Turbine Island OL3 Project update - November p.31

32 Turbine Hall OL3 Project update - November p.32

33 Tunnels Long rock tunnels: pouring of the base slab of the part 2/2 completed Next steps: Completion of first section Part 1 (Long rock tunnel) and middle wall completion (Short rock tunnel) OL3 Project update - November p.33

34 Main Control Room Main Control Room s (MCR) arrival at OL3 on week 20, On May 20, 2009 lifting if this 111 tons box (17 X 13 X 5 m) and positioning onto spring dampers in Safeguard building 2. Today under preparation to be equipped later with panels, cabinets and desks Main Control Room arrival week 20,2009 Main Control Room week 41, 2009 OL3 Project update - November p.34 Main Control Room lifting week 21,2009

35 LAB/LBA Fix points lifted and installed LAB/LBA Fix Points lifted and installed in Safeguard buildings 1&4 (UJH1 and UJH4) on Sept. 13 th and 19 th The Main Steam Lines (LBA) and Feed Water Lines (LAB) will be welded to these Fix Points. They are designed for the 2 following main load cases: 1. To ensure APC shell integrity 2. To support the full load in case of accidental situation on the main LAB LBA lines OL3 Project update - November p.35

36 Equipment Hatch Equipment Hatch Cover lifting week 35, 2009 In August, on week 35, 2009, the 40 tons Equipment Hatch Cover was lifted and positioned within the Reactor Building. The Hatch Cover ensures the Equipment hatch s confinement and along with the liner s within the Reactor Building. Installation works under progress within the Equipment Hatch. Equipment Hatch Cover, view inside the Reactor Building week 43, 2009 OL3 Project update - November p.36

37 Polar Crane lifted and installed The Polar Crane Runway was lifted and installed in the Reactor Building in July on week 28, Polar Crane installation in the Reactor Building completed in September Commissioning preparation started. Preparations for polar crane tests are going on; the polar crane power off tests have started. OL3 Project update - November p.37

38 Reactor Cavity Pool Welding of steel panels started OL3 Project update - November p.38

39 Reactor Dome Arrival of the Inner Dome week 19, 2009 Shipment delivery of the Reactor Dome from Poland on and lifting and installation on Welding completed in September, reinforcement works under progress. Lifting of the Inner Dome week 36, 2009 Reinforcement work on Dome week 46, 2009 OL3 Project update - November p.39

40 IRWST: White room - Status IRWST: liner installation started in the room after hand-over from Civil Work to Installation department. The IRWST is now isolated room white room to avoid any pollution while austenitic welding. Liner welding in progress. Construction inspections of the IRWST walls are ongoing. OL3 Project update - November p.40

41 Spreading area (Core Catcher) - Status Spreading area week 43, 2009 In containment Refueling Water Storage Tank (IRWST) Spreading area Cooling element installation inspection completed on May 15 th, Discharge Melt Channel zirconia-brick installation completed on September 14 th, The installation inspection of the cooling elements and protective layer on the spreading area has been completed and validated by TVO. Discharge Melt Channel week 40, D view of IRWST and Spreading Area OL3 Project update - November p.41

42 Reactor Pit - Status Zirconia-brick installation inspection completed on May 15 th, Sacrificial concrete pouring of the bottom completed on September 24 th, Sacrificial concrete pouring of the walls completed on week 43. Concreting of the Reactor Pit completed. OL3 Project update - November p.42

43 Rooms hand-over and installations Rooms hand-over rooms to installatio n teams for piping, HVAC, electrical activities. OL3 Project update - November p.43

44 Piping installations OL3 Project update - November p.44

45 First Cable pulling in Safeguard Building UJH Cable Pulling week 46, 2009 This first cable laying activity was performed in the Safeguard Building on November 5, OL3 Project update - November p.45

46 Reactor building inner dome pouring => early spring 2010 Progressive demobilization of Civil Work teams Rooms hand-over from Civil Work to installation teams Monorails, steel platforms, tanks and pump installations in main buildings Commissioning activities start-up Introduction of large components in Reactor Building Rector Pressure Vessel => First quarter 2010 Steam Generators => First Semester 2010 Project next steps OL3 Project update - November p.46

47 1 Overview and Challenges 2 Context and History 3 General Site works status 4 Main components status 5 Licensing

48 Primary circuit Steam generator Pressurizer Main coolant pump Main coolant line Reactor pressure vessel (RPV) OL3 Project update - November p.48

49 Main Components - Status All Steam Generators and Pressurizer delivered to OL3 Reactor Pressure Vessel internals under completion Main Coolant Line Under workshop final inspection with 2 concerns on 2 lines (HL) Reactor Coolant Pump 3 RCPs tested on the test loop in Jeumont, France The 4 th one before the end of 2009 Auxiliary Crane Preparation for Construction inspection Preparation of I&C and Electrical Construction Plan OL3 Project update - November p.49

50 Main Coolant Lines Hot Leg Cold Leg OL3 Project update - November p.50

51 Pressurizer hydrotest at Saint Marcel Plant in France completed in the beginning of August Pressurizer (160t, 14m and 3m long) arrived on OL3 Site in November, Pressurizer OL3 Project update - November p.51

52 Steam Generators Manufactured in the French factory Chalon / St Marcel. Part of the primary system, among the main heavy components of the EPR. The 4 Steam Generators (520t, 25m high) were transported to the OL3 Site in November, OL3 Project update - November p.52

53 Fuel Handling System Auxiliary Crane on its test bench in workshop (above) Spent Fuel Mast Bridge: Internal tests on the machine without the mast (right) OL3 Project update - November p.53

54 1 Overview and Challenges 2 Context and History 3 General Site works status 4 Main components status 5 Licensing

55 Licensing phases Operating License Application Max 15 months before fuel loading Construction Construction License Awarded on February 17, 2005 Technical part Preparatory phase Politica l part Decision in Principle Feasibility study concluded by the Finnish Parliament vote on May 24, 2002 Environmental Impact Assessment OL3 Project update - November p.55

56 AREVA and the companies operating in the background are still the world s leading nuclear suppliers. They have the best and safest product. We have no reason to doubt it and we have no reason to doubt their honesty either. Jukka Laaksonen, STUK Director, on Finnish TV channel MTV3, August 22, 2008 The EPR TM is the most advanced technology worldwide. Martin Landtman, Senior Vice President, Project OL3, TVO, in OL3 Project update - November p.56 Handelsblatt, Germany, August 13, 2007

57 The Path to Greatest Certainty OL3 Project update - November p.57