ELEKTROBUDOWA SA for 15 years listed on WSE ELEKTROBUDOWA SA POLISH LEADER IN POWER ENGINEERING. 4th October
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1 ELEKTROBUDOWA SA POLISH LEADER IN POWER ENGINEERING 4th October 2011
2 Agenda GENERAL INFORMATION ABOUT COMPANY BUSINESS SEGMENTS ELEKTROBUDOWA FOR NUCLEAR PP ELEKTROBUDOWA SA GROUP FINANCIAL STATEMENTS BENCHMARKING INTEGRATED MANAGEMENT SYSTEM October
3 GENERAL INFORMATION ABOUT COMPANY October
4 ELEKTROBUDOWA SA The company was established in A joint stock company listed at the Warsaw Stock Exchange. A leading company in power engineering in Poland. Nowadays is recognized as the most significant contractor for almost all power plants and co-generation plants in Poland, for lignite and hard coal mines, and for the whole industrial environment. October
5 Business areas of ELEKTROBUDOWA SA Contracting, Manufacturing, Systems Integration Power Generation Division Industry Division Power Distribution Division Automation Division October
6 Key Competences Provides comprehensive construction and installation services for projects carried out in the power sector, petrochemical industry, mining as well as turnkey erection of public utility facilities. The company also manufactures medium and low voltage switchgear panels and supplies electric power substations and systems. It is also a leading manufacturer of high-current busducts. Civil construction projects on turnkey basis: public utility facilities, office buildings, shopping centres, industrial facilities, special structures, residential buildings,military facilities. October
7 Human Resources/Segments Power Generation Division Industry Division Power Distribution Division Erection Workforce Production Project/Contract Managers Site managers Tests and commissioning Tests and commissioning mgrs 11-1 Marketing Logistics Finance Quality Occupational Safety Total October
8 Power Generation Division ELEKTROBUDOWA SA for nuclear power industry October
9 ELEKTROBUDOWA SA for nuclear power station The KHMELNITSKY NPP in the former Soviet Union /now Ukraine/. PAKS NPP, Hungary (1654MW). KOZLODUY Nuclear Power Plant, Bulgaria (3760MW). OLKILUOTO 3, Finland 1600 MW European Pressurized water Reactor /EPR/. October
10 OLKILUOTO 3 with 1600 MW EPR /European Pressurized Water Reactor/ (AREVA NP) ERECTION OF ELECTRICAL SYSTEMS, INCLUDING CABLES AND DISTRIBUTION EQUIPMENT; INSTRUMENTATION, CONTROL AND AUTOMATION SYSTEMS; PARTICIPATION IN COLD COMMISSIONING OF THE NUCLEAR ISLAND SUPPLY OF GOODS AND SERVICES RELATED TO THE INSTALLATION OF SENSING LINES. About 350 employees in peak. October
11 Power Distribution Division October
12 Manufacturing plant Konin Plant (618 employees, area m 2 ) October
13 Major products of ELEKTROBUDOWA SA market share Medium voltage switchgear 35% 65% ELEKTROBUDOWA Other MANUFACTURERS air-insulated switchgear panels with single or double busduct system in this metal-clad draw-out 45% 55% 60% 40% October
14 Major products of ELEKTROBUDOWA SA market share Low voltage switchgear 20% 80% withdrawable, plug-in or fixed-type cubicle switchgear (heavy) ELEKTROBUDOWA Other MANUFACTURERS 40% 60% October
15 Major products of ELEKTROBUDOWA SA market share Isolated Phase Busduct 90% 10% ELEKTROBUDOWA Other MANUFACTURERS October
16 High-current busducts ISOLATED-PHASE BUS NON-SEGREGATED SEGREGATED- PHASE BUS ELPO type ELPE type U n up to 36 kv I n up to 20 ka i p up to 400 ka October PELPO type U n up to 36 kv I n up to 5 ka i p up to 200 ka
17 New plant High-current Busduct October
18 ELEKTROBUDOWA`s busducts in Belgium for ELECTRABEL October
19 Industry Division October
20 The Underground station Plac Wilsona - a prize-winner in 2008 This underground station executed by ELEKTROBUDOWA SA was rewarded as the most beautiful underground station in the world by the architects participating in the MetroRail 2008 Conference, Copenhagen. October
21 National Stadium, Warsaw electrical, low current, automation and BMS installations of Stage 2 construction of the National Stadium October
22 Financial Statements October
23 Orders received (PLNm) 900,0 800,0 700,0 600,0 739,1 45,8 710,9 500,0 888,7 696,6 400,0 777,7 300,0 566,2 200,0 100,0 436,9 262,9 198,1 287,6 226,2 328,4 376,1 0, Budget 2011 Budget Actual 8 months October
24 Order backlog (PLNm) 1000,0 900,0 800,0 700, ,0 500,0 400,0 539,1 591,5 618,8 582,3 300,0 200,0 100,0 0,0 136,9 123,7 100,7 133,7 128,6 177,1 229, Budget ,7 455,8 Budget Actual 8 months October
25 Revenues (PLNm) 900,0 800,0 700,0 805,3 600,0 500,0 667,6 644,3 711,8 400,0 449,9 745,2 300,0 200,0 100,0 217,5 261,2 319,0 346,2 249,7 234,3 254,6 231,4 279,9 323,9 0, Budget 2011 October
26 Export (PLNm) 200,0 180,0 160,0 140,0 120,0 100,0 177,7 80,0 60,0 40,0 42,4 71,6 86,0 123,7 20,0 0,0 10,5 7,9 21,9 23,5 35, Budget 2011 October
27 Benchmarking October
28 2009 & 2010 revenues: ELEKTROBUDOWA SA and selected companies - electrical services providers (in PLNm) ELEKTROBUDOWA SA ZUE Włoszczow a Qumak-Sekom ElektromontaŜ Poznań ElektromontaŜ Rzeszów Atrem Agat Elektrotim TP-Elbud Energoaparatura ElektriMont ElektromontaŜ Kraków Elektromont 1 Elektromont 50,00 58,00 43,60 56,00 43,00 46,80 30,00 27,40 28,80 26,40 19,00 16,20 135,20 149,20 127,00 141,90 136,80 112,90 116,40 109,00 200,80 199,30 310,30 282,50 329,10 293,40 661,80 752, October
29 INTEGRATED MANAGEMENT SYSTEM October
30 INTEGRATED MANAGEMENT SYSTEM The Integrated Management System is built and operates basing on the standards: PN EN ISO 9001 : 2009, PN EN ISO : 2005, OHSAS : 2007, PN N : Complementary to the Integrated Management System are the following, implemented and certified, systems: - the NATO requirements specified in the document AQAP-2110:2009 NATO Quality Assurance Requirements for Design, Development and Production ; - quality requirements in welding, specified in the standard PN-EN ISO :2007: Quality requirements for fusion welding of metallic materials - Part 2: Comprehensive quality requirements ; - quality requirements in construction and operation of nuclear power plants specified in the document KTA 1401 (06/96) General Requirements Regarding Quality Assurance. October
31 Management Systems Improvement Managing the noncormormance, including: - correction, - corrective actions. Preventive actions. October
32 Procedure For Handling Nonconformity And For Corrective Or Preventive Actions The purpose of this procedure is to ensure that: - Nonconformity resulting from processes, products or services are controlled and the actions taken prevent their unintended use or supply. - Handling quality, health and safety or environmental nonconformity will eliminate or mitigate any impacts caused. - Causes of nonconformity will be identified, and the actions taken will result in reducing the likelihood of their recurrence to the minimum. October
33 Managing Nonconformance Review and classfication of nonconformance. Corrections made in order to eliminate a detected nonconformance, such as rework or regrade. Remedial and corrective actions taken in order to eliminate the causes of existing nonconformance. Review of effectiveness of actions taken. October
34 Preventive actions Identification of a potential nonconformance, such as - near misses, - risk related to project execution, etc. Identification of causes of potential nonconformance. Planning of actions eliminating the causes of potential nonconformance. Execution of plans. Review of effectiveness of the actions taken. October
35 Quality Management System DIN EN ISO 9001:200, IAEA 50-C-Q, FRA/N/100/OL3 Safety Class 1 to 4 and EYT Safety Class 1 and 2 (subcontractors already qualified acc. to nuclear specific rules as NQA 1, KTA 1401 are accepted to comply with IAEA 50-C/SG-Q provided that in addition their Quality Management System acc. to EN ISO 9001:2000 is certified) October DIN EN ISO 9001:2000 IAEA 50-C-Q (1996) FRA/N/100/OL3
36 Quality Reguirments ACC.TO Project OL3 Quality Assurance Plan has to be issued for OL3 Project Only for SC1 and SC2 and safety related activities Content is defined in FRA/N/100/OL3 acc. to IAEA 50-C-Q Graded approach Verification and review of documents by independent individuals Language of documentation Training of Safety Culture Design validation and verification Contractual requirements Verification of purchased products Product identification and traceability Internal Audits by qualified personnel independent from the area audited Inspections and verifications shall be recorded Notification of nonconforming situations October
37 Graded Approach Depending on the Safety Class of equipment or system, different quality and reliabilty requirements must be met with respect to their design, engineering, manufacture, installation and operation. In practice, the highest class, SC1, comprises equipment and systems which have direct influence on safety of the reactor s operation. For example, in the case of class SC1, SC2 inspection and acceptance tests of the equipment or system are more detailed and have more participants, while the inspection of EYT equipment, which do not have impact on safety) is performed by contractor. SC1 and SC2 equipment inspections are participated by: Contractor, AREVA NP, TVO (Owner) and STUK or another body appointed by it. ELEKTROBUDOWA SA performs works on equipment classified to Safety Class 2, 3, 4 i EYT. October
38 Nuclear Safety Culture To Clarify the topics seven key issues are described: Commitment Use of procedures Conservative decision making A reporting culture Challenging unsafe acts and conditions The learning organization Underpinning issues: communication, clear priorities and organization. October
39 Handling of Nonconformances October
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