LithoPore. advanced and innovative foamed conrete technology. Luca Industries International GmbH. Cellular Lightweight Concrete RMC Systems

Transcription

1 LithoPore advanced and innovative foamed conrete technology by Cellular Lightweight Concrete RMC Systems

2 1 Dr. Lucà & Partner inside 2 LithoPore Technology - Cellular Lightweight Concrete 3 Applications 4 Technical Properties and Product Keydata 5 Economical View 6 Systems and Equipment

3 History Incorporation of Dr. Lucà & Partner Ingenieurkontor GmbH Biotechnological additives for the textil industry and cellular lightweight concrete New focus: Cellular lightweight concrete (Manufacturing of machines, plant solutions, engineering)

4 History 2007 Incorporation Dr. Luca Bioengineering and Services Pvt. Ltd. (India) /12 Cooperation HeidelbergCement (Heidelberger Beton Group) Cooperation Masa Group Development of LithoPore insulating board (polystyrene substitution)

5 History 2012/13 Cooperation Knauf Gips KG Joint development of an aerated gypsum board Cooperation Wienerberger, Schlagmann Poroton Development of an aerated burned clay brick to achieve better insulation results Cooperation Vicat Group, France

6 History 2015 Global Uniform Branding Step 1: Cooperation agreement for 1-2 years Step 2: Franchise agreement after 1 or 2 years 2013 Franchise agreement Luca Industries USA 2013 Sales Contracts Luca Industries Region X 2013 Sales Contracts Longterm Supply Contract LithoFoam Additives Licence Agreement to use LithoPore CLC brand EC1 USA EC2 USA EC1 Region X EC2 Region X

7 Company key data Employees: 60 worldwide Production capacity biochemical additives: 2500 mtons/year Group turn over 2014: 8 Mio EUR Customers: 250 in 40 countries Key markets: Europe, India, South East Asia, Middle East, USA Certifications: ISO 9001:2008 since 2005 through DQS Registered brands LithoPore (end product/cellular lightweight concrete ) LithoFoam (biochemical additives)

8 1 Dr. Lucà & Partner inside 2 LithoPore Technology - Cellular Lightweight Concrete 3 Applications 4 Technical Properties and Product Keydata 5 Economical View 6 Systems and Equipment

9 LithoPore vs. ordinary foamed concrete LithoPore ordinary foamed concrete Foaming agent type 201 Further additives Foaming system 2011 Synthetic Protein (artificial) Networkformer, Stabilizer low pressure air system (energy saving) Extracted Protein or Chemical based none High pressure Compressed air system Density area kg/cbm kg/cbm Compressive strength (600 kg/cbm) 3-4 mpa 1-2 mpa Stability high low Equipment complete system incomplete system Local raw material quality will be considered individually is not respected sufficiently LithoPore = advanced complete technology with innovative applications

10 1 Dr. Lucà & Partner inside 2 LithoPore Technology - Cellular Lightweight Concrete 3 Applications 4 Technical Properties and Product Keydata 5 Economical View 6 Systems and Equipment

11 Application Cast at site / frame work filling Major countries: Africa, South East Asia Dry density target: kg/cbm

12 Application Roof insulation Major countries: India, Middle East Dry density target: kg/cbm

13 Application Panel production (at site or precast) Major countries: USA, Australia, Italy Dry density target: kg/cbm

14 Application Lightweight floor screeds Major countries: East and South Europe, Turkey Dry density target: kg/cbm

15 Innovations - Heat insulating compensation layer below floor screed Major countries: Germany Dry density target: kg/cbm Endproduct trade name: LithoPore

16 Innovations - Heat insulating compensation layer below floor screed

17 LithoPore advantages at a glance worldwide unique Low density aerea of kg/cbm Manufacturing of aerated lightweight mortar without any EPS beads (polystyrene) Constant and safe adjustment of fresh density Transportation in truck mixers for 2 hours Ready to use product ex works Simple logistics Realisation of smaller consignments Fire protection class A1 (no organic ingrediences) instead of B1 In case of future renovations: only ordinary recycable construction waste

18 Innovations pre cast insulating board Masa-LithoPore -Technology

19 Innovations pre cast insulating board Applications

20 Innovations pre cast insulating board Technical properties Non-inflammable Totally inorganic construction material based on cement Similar insulating properties as mineral/rock wool diffusion possible Compressive Strength: 0.3 N/mm 2 (300 kpa) Density: 200 kg/m 3 Thermal conductivity 0.05 W/(m*K)

21 Innovations pre cast insulating board Ready to market... Initial product under laboratory style 2010

22 Innovations pre cast insulating board Ready to market... First industrial test with 1 cubic meter batching volume in 2011

23 1 Dr. Lucà & Partner inside 2 LithoPore Technology - Cellular Lightweight Concrete 3 Applications 4 Technical Properties and Product Keydata 5 Economical View 6 Systems and Equipment

24 Overall technical data at a glance LithoPore 200 LithoPore 400 LithoPore 600 LithoPore 1000 LithoPore 1400 Dry Density in kg/cbm and (lb/cu.ft) Compressive strength in mpa and (PSI) Thermal conductivity W/(m*K) U-Value W/(m 2 *K) 100 mm / 4 thick material 200 (12.5) 400 (25.0) 600 (37.5) 1000 (62.5) 1400 (87.5) (37-66) ( ) ( ) ( ) ( ) R-Value per inch , Version 2.01

25 1 Dr. Lucà & Partner inside 2 LithoPore Technology - Cellular Lightweight Concrete 3 Applications 4 Technical Properties and Product Keydata 5 Economical View 6 Systems and Equipment

26 Acquisition of technology and plant integration Evaluation of local available raw materials Laboratory check of the available cement types (water demand, etc.) Optimisation of the mix designs Plant visit Evaluation of local conditions Discussion of indivual plant integration To save travel costs it can be done also through fotos. Delivery of equipment and commissioning (2-3 days) Integration of the system into the plant Casting initial tests of various mix designs

27 Acquisition of technology and plant integration Local Training (2-3 days) Ex works training and at site training for operators Joint evaluation of technical parameters of the product Integration of the system into software system has to be organised by customer The system will be controlled initially through remote controlls

28 Economical Details For further economical details (involved costs into machinery or average costs per cubic meter of LithoPore foamed concrete) please contact us. We will assist you with a detailed cost break down. 2015, Version 2.01

29 1 Dr. Lucà & Partner inside 2 LithoPore Technology - Cellular Lightweight Concrete 3 Applications 4 Technical Properties and Product Keydata 5 Economical View 6 Systems and Equipment

30 System overview for RMC plants Networkformer LithoFoam NWF S 1000 l IBC additive pump Additive scale Cement, filler scale Water Water scale Foaming agent LithoFoam SL 200-L 200 l barrel or 1000 l IBC, 20 C tempered Foam Foam generator FG 4 II IND Plant mixer: Cementitous mix Water 200 l barrel Stabilizer + water (micro fibre) LithoFoam MRF 2000-S 1000 l IBC with agitator and pump

31 Flow chart and space requirements (example: RMC Plant Sandnes, Norway)

32 System components Foam Generator FG 4 II (Industrial version) Stabilizer dosing (IBC with agitator and pump) Networkformer dosing IBC and pump

33 Preconditions and limitations Cement for LithoPore200 and 300: minimum blaine value 4000 cm 2 /g Cement for LithoPore400+: none RMC mixing system: RMC plant mixer: wet batching system (no truck mixing of cementitious slurry) preferable pan turbine mixer if other mixer (e.g. planetary mixer): only cementitious slurry will be mixed, foam will be added directly into truck Maximum distance between foam generator FG 4 II IND and truck mixer / RMC mixer: 15 meters

34 Suitable RMC plant mixer type: Pan turbine mixer Top view of a pan turbine mixer with greasing pump on top Inside view of mixing devices of a pan turbine mixer

35 Contact Dr. Lucà worldwide Company address GERMANY: Potsdamerstrasse Berlin Germany Telefon: +49-(0) Telefax: +49-(0) Internet:

36 Thank you for your attention...