ZVL MOPED BABETTA. Spare Parts List For Model Types / 200 / 300. Manufactured by:- Povazské Strojárne, n.c., Povazská Bystrica CSSR

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1 ZVL MOPED BABETTA Spare Parts List For Model Types / 200 / 300 Manufactured by:- Povazské Strojárne, n.c., Povazská Bystrica CSSR Page 0. ZVL Babetta model / 200 / 300 Spare Parts List jkw

2 TABLE OF CLASSIFICATION OF CYLINDERS Classification of cylinders A B c Normal st re-bore nd re-bore rd re-bore th re-bore Classification of A B C pistons Normal st re-bore nd re-bore rd re-bore th re-bore The grading diameter is measured approx. 34.5mm from the base of the piston. Item 2 Part No. 3 Part Name 4 - Number of pcs. 5 - Commercial reference number Page 0.2 ZVL Babetta model / 200 / 300 Spare Parts List jkw

3 . ENGINE BOXES Alternative No Engine complete with Jikov carburetter Engine complete with Bing carburetter Engine boxes complete Engine boxes with bushes L.H. cover Bearing 6203/C3 CSN Bearing 6004/C3 CSN Bearing 600/C3 CSN Sealing ring 7x28x7 UN Sealing ring 28x38x7 UN Sealing ring 20x30x7 UN R.H. box half sealing L.H. box half sealing Stud Ignition cover Spring Centring bush Screw M6x45 CSN Screw M6x35 CSN Screw M6x25 CSN' Screw Washer Screw M8xl2 CSN Washer Screw M5xl0 CSN Sealing washer 28-4 Page ZVL Babetta model / 200 / 300 Spare Parts List jkw

4 2. CRANK GEAR Alternative No Crank gear without piston Connecting rod with pin, rollers and cage Bush of upper connecting pin eye Piston Piston -st rebore 28-28/ Piston 2-nd rebore 28-28/ Piston 3-rd rebore 28-28/ Piston ring / Piston ring -st rebore / /2 Piston ring 2-nd rebore / /3 Piston ring 3-rd rebore / Piston pin Lock ring Pin I Page 2 ZVL Babetta model / 200 / 300 Spare Parts List jkw

5 3. CYLINDER WITH HEAD Alternative No Cylinder with head Decompressor body complete Washer Sealing ring 8x4 CSN Valve Support Spring Valve clamp Split pin,6x0 CSN Sealing ring 8x2 CSN Spark plug Cylinder complete Stud Stud Sealing under cylinder Nut M6 CSN Washer 6,4 CSN Page 3 ZVL Babetta model / 200 / 300 Spare Parts List jkw

6 4. JIKOV CARBURETTOR MODEL ONLY Alternative No Suction Branch Piping Suction piping welded Sealing under carburettor Screw M5xl2 CSN Washer 5, CSN Screw M4x25 CSN Insulating washer Nut M5 CSN Sealing 2 6. EXHAUST AND EXHAUST SILENCER Exhaust silencer complete Exhaust welded Insert complete End piece complete Sealing Sealing Ø 2 x Screw M6 x l2 CSN Nut M6 CSN Nut M5 CSN Washer 5, CSN Washer 6, CSN Washer 6, CSN Page 4 / 6 ZVL Babetta model / 200 / 300 Spare Parts List jkw

7 5. CARBURETTER JIKOV Alternative No Carburettor Jikov 2909 DC Carburettor body complete Emulsion tube Cover Mover Mover needle Lock Mover spring Screw with lenticular head Cable guide Nut Mover stop screw Spring Regulation screw Main jet Main jet / idle run / / Double float complete Suspension shaft Needle valve complete Sealing Ø 5 / Diaphragm Diaphragm spring Oil 870 Diaphragm screw Branch Branch screw Sealing Ø 0 / 6, Float chamber Sealing of float chamber Spring washer 4, Drip tray Screw with cylinder head Plug M6 Page 5 ZVL Babetta model / 200 / 300 Spare Parts List jkw

8 5a. BING CARBURETTER Bing carburetter complete Screw Washer Float lid Screw cap Seal Spring Plate Stop plate Needle Needle Sleeve Sleeve Jet Jet Jet Washer Cap nut Air filter Filter cap Clamp Seal Seal Air filter Float Seating screw Float needle Screw Screw Spring Air filter Air valve Locking screw Screw Page 5a ZVL Babetta model / 200 / 300 Spare Parts List jkw

9 7. CLUTCH Alternative No Clutch drum complete Clutch jaw complete Spring Circlip Segment guide body Starting jaw complete Springs Sealing ring 5 x 24 x 7 UN Lock ring 5 CSN Flywheel Screw Lock washer Ring Sealing ring Ø 00 x 5 CSN Screw M5 x l0 CSN Page 7 ZVL Babetta model / 200 / 300 Spare Parts List jkw

10 8. TRANSMISSIONS Gear 20 teeth Gear teeth Shaft complete Sprocket 2 teeth Sprocket 3 teeth Sprocket 4 teeth Spring Washer Disengaging pin Control wheel Washer Needle Ø 2 x 2 CSN Ball Ø 5 CSN Lock ring 9 CSN Lock ring 8 CSN Pin 3 x 22 CSN Chain 97 links 086- CSN Link 086- CSN Page 8 ZVL Babetta model / 200 / 300 Spare Parts List jkw

11 9. PEDAL TRANSMISSIONS AND CHAINS Alternative No Shaft of pedals welded L.H. Crank R.H. Crank L.H. Pedal R.H. Pedal Crank key Nut M6 CSN Washer 6,4 CSN Washer Chain 87 links 08- CSN Link 08- CSN A. REAR TELESCOPES Alternative No Rear telescope complete Lower catch complete Upper catch Rubber stop Upper jacket Spring Insert Spacer 4 Page 9 / 0a ZVL Babetta model / 200 / 300 Spare Parts List jkw

12 0. FRAME Alternative No Frame complete (Type 305) Frame with swinging fork Frame welded Frame welded (Type 305) Intake silencer cover Filter netting Tank supporting piece Screw M5 x 40 CSN Screw M5 x l0 CSN Screw M5 x l0 CSN Nut M5 CSN Washer 5, CSN Washer 5,3 CSN Seat tube Stand welded Stand spring Stand pin Ring 7 CSN Screw M5 x l2 CSN Nut M6 CSN Washer 6, CSN Washer b6,4 CSN Screw M8 x 50 CSN Screw M8 x 60 CSN Screw M8 x 45 CSN Nut M8 CSN Washer 8,2 CSN Washer 8,4 CSN Ring 6 CSN Screw M6 x 30 CSN Guide Roller Bush Spacer Rear mudguard welded Rear mudguard (Type 305) Mudguard holder welded Rear headlamp holder welded Bushing 3,5 x CSN Mudguard flap complete Swinging form complete Pin of swinging fork Insert L.H. chain tightener R.H. chain tightener Plate Transimo protector Screw M6 x l2 CSN Clip Plate Nameplate Nail 2,6 x 5 CSN Page 0. ZVL Babetta model / 200 / 300 Spare Parts List jkw

13 Page 0.2 ZVL Babetta model / 200 / 300 Spare Parts List jkw

14 . WHEELS Alternative No Front wheel hub with rim Spacer bush Front wheel hub Sealing ring plate Sealing ring Washer Rim 2 /4x6" Spoke M3 x l Nut M3 ONA Bearing 600 CSN Ring 28 CSN Front brake cover complete Brake cover Brake jaw complete Brake spring Brake cam Disengaging lever Washer 0, Washer 6,4 CSN Nut M6 CSN Washer 6, CSN Axis of front wheel Set tube Ring Tyre 2 ¼ X 6" Inner tube 2 ¼ x 6" Insert 6" Washer 3 CSN Nut M2 x l,5 CSN Washer 2,2 CSN Rear wheel hub with rim Rear wheel hub Rear brake cover complete Spring Brake cover Sprocket Sealing ring plate Axis of rear wheel Spacer bush Screw M6 x l6 CSN Spoke M3 x l L.H. idling pinion 8 teeth Page. ZVL Babetta model / 200 / 300 Spare Parts List jkw

15 Page.2 ZVL Babetta model / 200 / 300 Spare Parts List jkw

16 2. FORKS TYPE 300/ Forks complete Ball race seat Slider L/H Slider R/H Spring Upper spring catch Head bolt Headlight holder Bellows Bush Guide bush Strap Clip Split pin Ball race Front mudguard Mudguard stay Mudguard stay Nut 2 CSN Washer 3 CSN Screw M5 x l0 CSN Nut M5 CSN Washer 5, CSN Washer 5,3 CSN Screw M6 x l4 CSN Nut M6 CSN Washer 6, CSN Washer 6, 4 CSN Page 2 ZVL Babetta model / 200 / 300 Spare Parts List jkw

17 2A. FRONT SUSPENSION Alternative No Front suspension complete Upper goggles welded L.H. slide piece welded R.H. slide piece welded Spring Upper spring catch Nut Plug Headlight holder I Nut Nut Washer Plate Plate Guide bush Sealing cup Sealing ring 20 x 6 CSN Ball 5 CSN Front mudguard I Upper front mudguard strut Lower front mudguard strut Screw M5 x l0 CSN Screw M5 x l2 CSN Nut M5 CSN Washer 5, CSN Washer 5,3 CSN Screw M6 x l4 CSN Nut M6 CSN Washer 6, CSN Page 2a ZVL Babetta model / 200 / 300 Spare Parts List jkw

18 3. HANDLEBARS Alternative No Handlebars welded I Handlebars cowl I R.H. lever holder I L.H. lever holder I Lever complete Handlebars spindle I Handlebars cone I Twist grip I Plug Ring with spring Catch Spacer L.H. rubber grip I Gas bowden complete Rear brake bowden complete Support Front brake bowden complete Spring De-compressor bowden complete with lever End piece Screw Sleeve Securing ring Bell Not available Rear-view mirror I Not available Screw M6 x 5 CSN Screw M5 x l0 CSN Screw M5 x 20 CSN Screw M5 x 40 CSN Nut M5 CSN Washer 5, CSN Washer 5,3 CSN Washer 8,4 CSN Dip switch Page 3 ZVL Babetta model / 200 / 300 Spare Parts List jkw

19 3A. HANDLEBARS - TYPE Handlebars R/H lever holder I L/H lever holder I Lever Twistgrip complete I Twistgrip Ring Plug De-compressor lever I De-compressor bracket I Spacer L/H rubber grip I / / Throttle cable I Rear brake cable Support Front brake cable Spring De-compressor cable I End piece Screw Sleeve Washer 8 CSN Bell (not available) Mirror (not available) Screw M6 x 5 CSN Screw M5 x l0 CSN Screw M5 x 20 CSN Screw M5 x 40 CSN Nut 5 CSN Washer 5, CSN Washer 5,3 CSN Screw M6 x 25 CSN Washer 6, CSN Page 3a ZVL Babetta model / 200 / 300 Spare Parts List jkw

20 4. COWLS, TANK AND SEAT R.H. cowl L.H. cowl Upper cowl Nut M8 CSN Screw M5 x l0 CSN Washer 5,3 CSN Nut M5 CSN Tank welded Cover Plug complete Discharge cock type 4 K Gasket Hose Label "Jawa" Seat complete Bolt Socket of seat fitting Adapter Washer Page 4 ZVL Babetta model / 200 / 300 Spare Parts List jkw

21 5. ALTERNATOR FOR TRANZIMO Alternative No Alternator complete Rotor Stator complete Stator carrier complete Ignition pole Screw M4 x l4 CSN Ignition pole I. (Lighting coil) Ignition pole II. (Lighting coil) Screw M4 x 30 CSN Washer 4, CSN Screw M5 x 25 CSN Washer 5, CSN Washer 5,3 CSN Screw M4 x 22 CSN Alternator wiring I Bushing A. ALTERNATOR FOR THYRISTOR NB:- Item 3. Yellow cable Indicates Thyristor White cable Indicates Tranzimo Alternator complete / / Rotor Stator complete / Stator carrier Ignition pole Screw M4 x!4 CSN Horn coil Lighting coil I Lighting coil II Screw M4 x 30 CSN Washer 4, CSN Screw M5 x 25 CSN Washer 5, CSK Washer 5,3 CSN Screw M4 x 22 CSN Alternator wiring / / Grommet Page 5 ZVL Babetta model / 200 / 300 Spare Parts List jkw

22 6. HEADLIGHT Alternative No Headlight complete Cover Cover Adapter Screw with inner screw thread Insulating washer Compression spring Lock washer Clip Screw M3 x 6 CSN Screw M4 x l4 CSN Washer 4, CSN Screw M6 x l6 CSN Washer 6, Nut M Switch Bush Parabolic mirror Cable N Bulb 6V 5/5W Page 6 ZVL Babetta model / 200 / 300 Spare Parts List jkw

23 7. IGNITION ww.jawamoped.com Alternative No Transimo Transistor KD Screw M3 x 6 CSN Washer 3, CSN Cover Protection cover Conductor of plug with terminal Cable terminal OKS Cable eyelet Cable eyelet Conductor no. 5 SYA black Conductor no. 58 c SYA 0,5 yellow Flat tube A Cylindrical tube A Insulating tube Insulating tube 0,5m Page 7 ZVL Babetta model / 200 / 300 Spare Parts List jkw

24 7A. THYRISTOR IGNITION Alternative No Thyristor Coil Bracket Bracket Plug lead Plug cap Cable end Cable end Cable end Cable end Cable end Grommet Page 7a ZVL Babetta model / 200 / 300 Spare Parts List jkw

25 8. REAR LAMP Alternative No Rear lamp complete Profile sealing Screw M4 x 30 CSN Lock washer Screw M5 x 20 CSN Washer 5,3 CSN Nut M5 CSN Cover glass Base body Bulb 6V / 5W, S 8, Rear outfit Page 8 ZVL Babetta model / 200 / 300 Spare Parts List jkw

26 9. TOOLS Alternative No Bag Combination spanner Spanner for sparking plug Spanner 3 / 7 N Screw driver Spanner 0 CSN N Handle 5 CSN N Tyre pump Lock Type SPEEDOMETER Speedometer Head Drive Gear Box Spacing Washer Washer Page 9 / 20 ZVL Babetta model / 200 / 300 Spare Parts List jkw

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