Parts Catalog For Nordco Engine (JD 6068HF275)
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1 POWERTECH-E 6.8L 6068 OEM Diesel Engines and Accessories Parts Catalog For Nordco Engine (JD 6068HF75) (Rev -, Last Update: 10/07) 1
2 PARTS ORDERING INSTRUCTIONS John Deere parts may be ordered from Superior Diesel, an authorized John Deere dealer or any John Deere engine distributor. For parts noted with an * please call directly to Superior Diesel parts department: (EXT-159) Please have ENGINE MODEL AND SERIAL NUMBER available when ordering parts to help make sure the parts ordered and sent are correct. The serial number is located on the valve cover or behind the fuel filter. You may have to remove the plastic film that covers the serial number tags. (Rev -, Last Update: 10/07)
3 PARTS CATALOG FOR NORDCO Ground Hog w/ A/C & Heater SPEC for Nordco P/N INDEX PARTS ORDERING INFORMATION...Previous Page ENGINE MOUNTING ASSEMBLY... 4 UPPER HOSE SENDER TUBE... 5 A/C ASSEMBLY... 6 OIL DRAIN ASSEMBLY... 7 COOLING ASSEMBLY... 8, 9 ENCLOSURE ASSEMBLY AIR KIT ASSEMBLY... 11, 1 START RELAY ASSEMBLY INSTRUMENT ASSEMBLY EXHAUST ASSEMBLY ALTERNATORASSEMBLY AIR COMPRESSOR ASSEMBLY HEATER LOOP ASSEMBLY COMPRESSOR TURBO CHARGE KIT GOVERNOR AND FITTINGS ASSEMBLY... 0 FUEL HOOKUP ASSEMBLY... 1 AIR INTAKE EXTENSION KIT... NON-ASSEMBLY PARTS... 3, 4 ENGINE BUILD CODES... 5, 6 PARTS AT A GLANCE... 7 DIAGNOSTICS TROUBLE CODES 8-30 (Rev -, Last Update: 10/07) 3
4 Engine Mounting Assembly 1 SD909 Front Engine Mount Rail Side Right Extended Rail Side Left Extended 1 4 SD06 Post, Left Rear 1 5 SD07 Post, Right Rear 1 (Rev -, Last Update: 10/07) 4
5 SA Upper Hose Sender Tube Assembly 1 SD3331 Tube, Coolant Sender 1 8-H Clamp, Hose (Rev -, Last Update: 10/07) 5
6 A/C Assembly 1 34M7189 Pin, Spring 4 AT17975 A/C Compressor, 4V Denso 1 3 8H86 Spacer M7873 Bolt, 8mm 1.5 x 110mm GR M796 Bolt, M8 x 1.5 x 100 (not shown) 3 (Rev -, Last Update: 10/07) 6
7 FGN 1 Oil Drain Assembly 1 FGN Valve, Oil Drain O-Ring 1 (Rev -, Last Update: 10/07) 7
8 Cooling Assembly A Radiator/CAC 1 1/4PLUG Plug, ¼ pipe 1 3 AT13740 Drain, Petcock H Clamp, Hose H Clamp, Hose 1 6 R18475 Hose, Lower Radiator 1 7 R18455 Hose 1 8 SD1 Rubber Mount 9 SD13 Rubber Mount Washer 6 10 SD045 Upper Left Radiator Support 1 (Rev -, Last Update: 10/07) 8
9 11 SD393 Radiator Support 1 1 SD13 Shock Mount 13 8-H Clamp, Hose 14 J Washer Washer, SAE 7/8 16 5E Fan Guard, Fan Spacer Fan, 4 Nylon Pipe, Upper CAC Pipe, Lower CAC 1 1 P Clamp, T-Bolt Clamp,.56 T-Bolt 6 3 R Hose, Turbo Outlet GL Reducer (not shown) 1 5 P53949 Hose,.5 (Rev -, Last Update: 10/07) 9
10 80-04 #1&1 Not Shown Enclosure Assembly 1 PMF-100-KPA3 Sound Attenuation Front Wrap Extended Roof Extended 1 4 SD958 Lift Lug Option 5 8H153 Bushing Panel, Front Screen, Bolt-on 1 7 SD3101 Door, Side, 6.8 Solid w/ Cutout 1 8 SD3100 Door, Side, 6.8 Extended 1 9 SD478 Latch A Handle, Black 5 ½ 4 11 SD988 Rear Panel 950 w/ Instrument Cutout 1 1 SD08 Panel, Fill 1 (Rev -, Last Update: 10/07) 10
11 SA1797 #1, 3, 11, 13 Not Shown Air Kit Assembly 1 G Air Cleaner 1 P01-37 Mounting Bands 3 RBX00-77 Service Indicator 1 4 1/8CLOSENIP Nipple 1 5 1/8TEE Tee, 1/8 Male Black 1 6 EX-60 Pre-Cleaner, Centri, 6 Diameter 1 7 SD913 Adapter, 6 ID/ODX Clamp, T-Bolt 1 9 P1-148 Elbow, 5X P Elbow, 45, Rubber 1 11 J Adapter 4-3 OD-OD 1 1 P Elbow 3 1 (Rev -, Last Update: 10/07) 11
12 Tube, 4 OD Aluminized Exhaust 8 14 PM S Clamp, 3 ½ T-Bar 15 PM S Clamp, 4 ½ T-Bar 3 16 PM S Clamp, 5 ½ T-Bar 1 (Rev -, Last Update: 10/07) 1
13 Start Relay Assembly 1 1 SD746 Relay Mount, AT V Relay Wire Ground 1 4 SD3446 Harness, for Starter N406 Diode, 1A 600V Boot, Red, 8 to Gauge Wire 1 7 R30964 Cover 1 (Rev -, Last Update: 10/07) 13
14 #1 Not Shown Instrument Assembly 1 TM-1A-30 R/QC Sender, Temperature 30 Degree 1 SM-B-1 F/QC Switch, Oil Pressure 1 3 SPV-A-15R/8-3 Switch, Vacuum Boot, Red, 8 to Gauge Wire 5 R30964 Cover 6 SD3059 Wire, Alternator Ground 1 (Rev -, Last Update: 10/07) 14
15 SA Exhaust Assembly Sleeve, exhaust 1 M Muffler 1 3 P0660 Exhaust Clamp, SD549 Bracket, Upper Muffler 1 5 SD550 Bracket, Muffler 6 SD3376 Exhaust Elbow, 90 & 45 Cut 1 7 X00448 Seal Clamp Exhaust, 4 Tube 36 (Rev -, Last Update: 10/07) 15
16 SA Alternator Assembly 1 SD445 Alternator, 4V, 90 Amp 1 SD55 Alternator Support Bracket, Lower 1 3 R18859 Pulley 1 4 SD56 Alternator Support Bracket, Upper H389 1/F6U H865 Nut 1 (Rev -, Last Update: 10/07) 16
17 SA Air Compressor Assembly Gasket, Air Compressor 1 R85145 Cover 1 3 R96935 Gasket M704 O-Ring, Code Part 1 5 RE50394 Air Compressor Installation Kit 1 6 RE66568 Air Compressor 1 7 SD95 Stud 8 SD953 Bracket, Compressor 1 (Rev -, Last Update: 10/07) 17
18 SA Heater Loop Assembly 1 SD04 Adapter, Heater Hose Shutoff 01T-8-8 Tee, Street 3 1/X3/8RB Reducer, Bushing 4 1/X90STEL Street, Elbow 1 5 SD139 Adapter, ½ NPT 1 6 SD18 Male, 18mm to ½ Pipe Female 1 7 SD961 Adapter, 11/16-16X1/NPT Male O-Ring 1 (Rev -, Last Update: 10/07) 18
19 SA Compressor Turbo Charge Kit Elbow, 7/8-14 to ½ NPT 90 1 SN3711AD Manifold Kit (3/4 Hose) 1 3 SD84 Hose, ¾ H Clamp, Hose 5 R39503 Fitting, ¾ Hose X ½ MNPT 1 (Rev -, Last Update: 10/07) 19
20 SA180 #3, 4, 5 Not Shown Governor and Fittings Assembly 1 KN18530 A/C Governor 1 SD581 Governor Mounting Bracket 1 3 SBM-1 Filter, Bronze X 1/8NPT Parker, Fitting 1 5 T71443 Fitting, #6 JIC to 1/8 NPT 1 6 SD751 Elbow Fitting, Extended 1 7 AR64315 Oil Line 1 8 1/8TEE Tee, 1/8 Male Black 1 9 1/8CLOSENIP Nipple (Rev -, Last Update: 10/07) 0
21 Fuel Hookup Assembly 1 51M7040 O-Ring Fitting, 1MM X 4 FNPT 1 3 1/4X90STEL Street Elbow 1 4 AGF38 Hose, 3/8 Fuel T19651 Hose Barb, ¼ NPT X ½ Hose 1 6 DL608 Hose, ½ Fuel M-5 Micro 5 Hose Clamp 1 8 SD50 Aero Fitting, JICX3/8HB 1 9 KA08-08FJ Fitting, #8 JIC Female x ½ Hose H Clamp, Hose 1 (Rev -, Last Update: 10/07) 1
22 KT006 # Not Shown Air Intake Extension Kit 1 P16197 Stack Pipe, 6 ID X Z Clamp, SD550 Bracket, Muffler 4 SD63 Mounting Bracket Clamp, T-Bolt 6 N1014 Flange Bolt, 3/8-16 Hex Head 4 7 N1015 Flange Nut, 3/8-16 Hex Head 4 (Rev -, Last Update: 10/07)
23 #1, 4, 6, 11, 1, 13, 15 Not Shown Non-Assembly Parts 1 RE Heater 1 R9655 Belt, 8 Rib, RE Wiring Harness, Fuel Heater Funk Pump Drive W Oil Pan Heater, 1100 Watts K41 Connector, Female, 15V, 15 Amp Cord Set w/ Receptacle 10V Bracket, Fuel Filter, Angled 1 9 SD3098 Cover, Radiator Fill 1 10 SD795 U-Bolt 1 11 AT Relay, 4v 1 1 RE50657 Heater, Air Intake, 4v 1 (Rev -, Last Update: 10/07) 3
24 13 SD336 Insulation Kit, Sound Deadening Nut for Deutsch Socket Winterfront 1 16 SDLM-70-1 Circuit Breaker, 70Amp 1 17 X00448 Seal Clamp, 4 1 (Rev -, Last Update: 10/07) 4
25 JOHN DEERE ENGINE BUILD CODES JOHN DEERE CODES (See Following Manual for Parts): 689F PE 6068HF75 DIESEL ENGINE 1108 Rocker Arm Cover, Rear Filler 104 Oil Filler with Spacer, LH 134 Crankshaft Pulley, 168mm (6.6 ) P.D., Standard Duty Damper 1405 Flywheel Housing, SAE #3, LH 3-Bolt Type 1 Starter Mount with Rear Engine Oil Seal 1503 Flywheel for SAE # Over-Center Clutch, 19 Tooth 8/10 Pitch Ring Gear 16YT Injection Pump, 4V Bosch VP44 Standard Flow and Level 4 ECU 1784 Air Intake, 90 Degree Forward Orientation, M14 Air Sensor Port 1908 Oil Pan, Aluminum, Center Sump (Bottom and RH Side Drains), Heater Ports, Turbo Oil Drain Port, Off Level Capability: 35 Degrees 101 Thermostat Cover, Horizontal, Single Thermostat, Two Sensor Ports 313 Fan Housing, Heavy Duty Bearing with Hub and Support Bracket, for Use with No Air Conditioning Compressor 496 No Fan Belt, With Idler Pulley and Spacer V Engine Cylinder Block Heater - SEE BOM 809 Exhaust Manifold, High Mount Turbocharger, Single Entry with Elbow Pad 915 Vent System, 90 Degree Elbow, Vent Hose (43"), Clamped to Right Side of Flywheel Housing 3003 Starting Motor, 4V Delco 37MT, LH, 3-Bolt Type 1 Mount, Sealed for Wet Clutch 3196 No Alternator, 4V Transient Voltage Protection 35BR 6 Final Fuel Filter, 5 Micron, Constant Air Bleed, High RH Side Rear Mount, For Use with Primary Filter 3615 Front Plate, Bosch VP44 Injection Pump, Auxiliary Drive 3799 No Fuel Transfer Pump 4001 Dipstick, Side Service, LH 4199 No Auxiliary Front Drive Pulley 4399 No Starting Aid, Provision for Ether 506 Gear-Driven Auxiliary Drive, SAE "B" Offset Flange for Midland 1300 or Bendix 501 Air Compressor 5304 Fuel Heater, 4V, 100W, For Remote Primary Fuel Filter, Bosch VP Engine Transport Skid 5601 Industrial Tan (Paintable) 57 Water Pump Inlet, Downward Orientation with M18 O Ring Port 590 Oil Cooler, 7 Plate 6099 No Auxiliary Drive Pulley 699 No Alternator Mounting 6319 Low Pressure Fuel Lines for Bosch VP44 Remote Mount Primary Filter, 4V 6401 Exhaust Elbow 65EQ Turbocharger, Borg Warner, High Mount, RH Low Rear or LH Side or Remote Oil Filter, 45 Degree FItting 6709 Engine Sensors For Electronic Controls Coolant Temp, Intake Air Temp, Crankshaft Position Bosch VP44 (Rev -, Last Update: 10/07) 5
26 6895 Integrated Single Damper and Pulley, See 1300 group 706 Software and Emission Label, 4V, 138 kw ( RPM, Bosch VP Air Conditioning Compressor Bracket 7635 Oil Pressure Sensor 7899 No Air Compressor 81 Primary Fuel Filter W/Water Bowl, 4V Lift Pump, Micron Filter, Remote Mount, RH Side, 990 mm Hose Length, Bosch VP Industrial, VP44, Extended Feature, Oil Pressure Sensor: Yes; Governing: Selectable; Cruise Control: No; Derate & Shutdown; External Input: Derate & Shutdown; Analog Throttle: Two; Digital Throttle: Adjustable 3-State 8415 Wiring Harness, 4V, Medium Length, Remote Mount ECU, with Auxiliary Connector, For use with Bosch VP Fan Pulley, 140 mm (5.51 ) Dia, 6 mm (8.9 ) Fan Height 8701 Belt Tensioner, Automatic for Auxiliary Drive Engines 8843 Oil Filter, Extended Life, Low, Rear, RH Side (Rev -, Last Update: 10/07) 6
27 Diagnostic Trouble Code Group Location Index PARTS AT A GLANCE FUEL FILTER JOHN DEERE FILTER FINAL RE67901 PRIMARY RE50908 OIL FILTER JOHN DEERE FILTER. RE BELT JOHN DEERE BELT.... R9655 STARTER JOHN DEERE STARTER... RE65175 ALTERNATOR ALTERNATOR. SD445 AIR CLEANER FILTER AIR CLEANER FILTER.. P (Rev -, Last Update: 10/07) 7
28 SPN.FMI Description Group Throttle Volts High Throttle Volts Low Throttle Volts High Throttle Volts Low Vehicle Speed Mismatch Throttle Volts High Throttle Volts Low Throttle Invalid Fuel Supply Pressure Extremely Low Fuel Supply Pressure Input Voltage High Fuel Supply Pressure Input Voltage Low Fuel Supply Pressure Moderately Low Water in Fuel Continuously Detected Water in Fuel Detected Engine Oil Pressure Extremely Low Engine Oil Pressure Input Voltage High Engine Oil Pressure Input Voltage Low Engine Oil Pressure Moderately Low Manifold Air Temperature Extremely High Manifold Air Temperature Input Voltage High Manifold Air Temperature Input Voltage Low Manifold Air Temperature Moderately High Air Filter Differential Pressure Engine Coolant Temperature Extremely High Engine Coolant Temperature Input Voltage High Engine Coolant Temperature High Least Severe Engine Coolant Temperature Moderately High (Rev -, Last Update: 10/07) 8
29 Engine Coolant Level Low ECU Power Down Error Fuel Temperature High Most Severe Fuel Temperature High Least Severe Fuel Temperature High Moderately Severe Fuel Temperature Sensor Faulty Engine Speed Derate Engine Speed Derate Engine Overspeed Extreme Engine Overspeed Moderate Sensor Supply Voltage High Sensor Supply Voltage Low ECU Unswitched Power Missing ECU Error ECU to Pump Communication Error Fuel Shutoff Error Fuel Shutoff Non-Functional Pump Position Input Noise Pump Position Input Missing Pump Position Input Pattern Error Crank Position Input Noise Crank Position Input Missing Crank Position Input Pattern Error Inlet Air Heater Signal High Inlet Air Heater Signal Low Calculated Vehicle Speed Input Noise Vehicle Speed Invalid/Missing Auxiliary Engine Shutdown Switch Signal Invalid (Rev -, Last Update: 10/07) 9
30 Auxiliary Engine Shutdown Switch Active External Engine Derate Switch Active Tire Size Error Pump Detected Defect Attempting to Fuel Without Command Pump Supply Voltage Out of Range Pump Self Test Error Pump Detected Communication Error Pump Initiated Engine Protection ECU/Pump Timing Moderately Out of Sync ECU/Pump Speed Out of Sync ECU/Pump Timing Extremely Out of Sync Sensor Supply 1 Voltage High Sensor Supply 1 Voltage Low Sensor Supply Voltage High Sensor Supply Voltage Low Engine Shutdown Warning Engine Shutdown Pump Power Relay Fault Fuel Derate Security Violation (Rev -, Last Update: 10/07) 30
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