Quality CNC Machining

Transcription

1 Quality CNC Machining

2 SUCCESS BUILT ON SERVICE Busche was launched in 1997 with one simple mission: Provide quality CNC production machining with exceptional service. Customer satisfaction remains our focus today. Busche s relentless pursuit of perfection is reflected in our belief and commitment in providing the highest quality machining held to exacting standards, and continual procedural and production development and improvement. All focused toward assuring complete customer satisfaction. Busche produces the highest quality machined metal parts for the automotive, construction, refrigeration, consumer products, agricultural, marine, oil field, recreational, truck and railroad industries. Complete CNC capabilities assure accurate and consistent manufacturing that meets and exceeds our customers demands every time. Leak Tester & CMM for Rack & Pinion DRIVEN TO EXCEL Cell for Rack & Pinion Busche s specialty is machining castings and forgings, such as automotive driveline, steering, and suspension components. Our team has proven experience machining aluminum rack and pinion housings and utilizes fixed diamond tooling to maintain the tight surface finish and dimensional tolerances required by these complex parts. We re proud to have earned a trusted reputation as a safety critical approved supplier. Safety critical means zero defects - zero defects because lives are on the line. Our customers put their trust in Busche to provide absolute quality - every time. Gauge Table AXLE COMPONENTS: Steering Knuckles, Differential Carriers, Bearing Adjusters, Companion Flanges, Tube Assemblies, Control Arms, Brackets, Spring Seats, Differential Bearing Caps, Ring Gears (Blanking Only), Pinions (Blanking Only), Differential Cases, Spindles

3 STEERING COMPONENTS: Rack and Pinion Housings, Bushing Housings, Outboard Housings, Actuator Housings Tel Web Site TRANSMISSION COMPONENTS: Covers, Housings, Gear Blanks (Blanking Only), Shafts (Lathe Turning Only)

4 Busche s 390,000 square-foot, climatecontrolled manufacturing facilities house modern CNC equipment organized as work cells for peak efficiency. Our work cells have real-time electronic process sheets and complete instructions empowering our operators and all departments with detailed information regarding the machining, inspection, and packaging procedures, as well as the proper tooling. Work cell manufacturing has allowed Busche to reduce lead times, improve quality and productivity, and maintain our excellent on-time delivery record. In addition, our superior tooling and fixturing is supplied in-house through the Workholding Division of Busche, enhancing process integration and efficiency. Brake Covers VERSATILE PRECISION Busche s specialty is the machining of complex castings and forgings for 4th and 5th axis horizontal and vertical machining work. Our machining centers have table capacities of up to Busche also utilizes CNC Lathes to handle the turning needs of our customers with chucking capacity up to 24 and live tooling for drilling and tapping. Innovation and stringent quality procedures have played a key part in our ability to maintain the tightest tolerances in the industry. Compressor Housings Vertical Mill ENGINE COMPONENTS: Bedplates, Main Engine Bearing Caps, Bedplate Inserts, Hubs, Exhaust Manifolds, Brackets, Flywheels, Flywheel Spacers, Crankshafts (Lathe Turning Only), Cylinder Blocks (Cubing Operation Only), Gear Housings, Turbo Housings

5 DRIVESHAFT COMPONENTS: Center Yokes (Bird Cages), End Fittings (End, Half, and Full Rounds), Universal Joints (Journals), Flange Yokes, Stud Yokes, Slip Yokes, Brackets Tel Web Site

6 COMMITTED TO QUALITY CMM Quality is a critical factor when choosing a machining source. That s why Busche concentrates its financial and human resources on providing our customers with exceptional service at every level. Combined with the latest manufacturing technology, we produce parts that are always superior with a zero defect objective. Busche is ISO/TS 16949:2002 certified. Busche specializes in medium to high volume production runs. We use advanced testing equipment such as CNC Coordinate Measuring Machines (CMM), pneumatic leak testers and conveyor washers to ensure superior quality. Roundness Tester Our fully programmable CMMs are accurate to within one hundred-millionth of an inch. This allows Busche to dimensionally inspect extremely complex parts accurately and efficiently directly at the work cells, or in our fully equipped quality control labs. This level of sophistication confirms our commitment to meet all quality challenges. Cleanliness Lab BRAKE COMPONENTS: Covers, Adapter Plates, Drums, Rotors (Lathe Turning and Drilling Only) SUSPENSION COMPONENTS: Brackets and Attachments REFRIGERATION COMPONENTS: Piston and Scroll Compressor Housings, Compressor Components

7 Horizontal CNC Machining Centers Okuma MA40HA Horizontal Machining Center. Okuma MA50HB Horizontal Machining Center. Okuma MX50HB Horizontal Machining Center. Okuma MA50HSKA H S Spindle Horizontal Machining Center. Okuma MA60HB 4 Axis Horizontal Machining Center. Mori Seki NH5000/40 Horizontal Machining Center Vertical CNC Machining Centers Okuma MC4VA Vertical Machining Center. Okuma VH-40 Vertical Machining Center. Okuma MX45VAE 4 Axis Vertical Machining Center. EQUIPMENT LIST Okuma Cadet-V 4 Axis Vertical Machining Center. Brother Drill & Tap Center. Fadal VMC2016L Vertical Machining Center. Okuma MA550VB Vertical Machining Center. Okuma MC50VA Vertical Machining Center. Sabre 1250 Vertical machining Center. Turning Centers Okuma CNC Lathes, 8 Chuck. Cincinnati Avenger 200T CNC Lathe, 8 Chuck. Okuma CNC Lathe, 10 Chuck. Okuma 4 Axis, Live Tools & Tailstock CNC Lathe, 10 Chuck. Okuma LU-15-2ST CNC Lathe, 12 Chuck. Okuma LC-30 CNC 4 Axis Lathe with Tailstock, 12 Chuck. Robots Fanuc Robots Saws Hyd-Mech H12A CNC Band Saw, 12 Diameter Capacity. DoAll C916A Band Saw, Diameter Capacity. Quality Assurance Mitutoyo CNC Coordinate Measuring Machine. Starrett Comparator with Quadra-Check Wilson Model BRINP1544 Brinell Hardness Tester. Precitech Form Measurement System. Three-Stage Stainless Steel Conveyor Washers. Pneumatic Leak Tester. Okuma V60VTL CNC Lathe, 25 Chuck. Tel See our Website for our Complete Equipment List -

8 THE ESSENCE OF BUSCHE Busche realizes we only supply a service, and that without our customers we would not exist. Without a unique product, Busche must be forward thinking and innovative to supply our customers with the very best service possible. For these reasons, we pledge to provide the latest in machining and inspection technologies, backed by standard-setting service and quality. Our support teams are on call 24 hours a day, 7 days a week, availing themselves to the needs and demands of our customers, any time and any place. Giving the customer what they want, when they want it... There is simply no other way to DO BUSINESS! To Busche, being a leader in quality CNC machining means grasping the challenges presented by our customers. It is a pledge to achieve constant reliability, dimensional control and on-time delivery made possible by an experienced and dedicated team. Our precision components are made by the unity of people and machine. Each member of the Busche family handles every job with pride and shares our responsibility to provide uncompromising quality at every level E. State Road 8 P.O. Box 77 Albion, Indiana Tel Fax Web Site Detroit Chicago Albion Cleveland Indianapolis