Slide Mono Rail. Main Index

Transcription

1 Slide ono Rail ain Index GSL Index Index... Page 01 A GSL Profiles Specification Pages... Page A02-06 Technical Information... Page A07-09 Scale Profile Drawings... Page A10-18 B GSL Accessories Photos & Drawings... Page B01-14 C GSL Sections Scale Elevations... Page C01-15 D GSL Statics... Page D01 E GSL Construction Drawings 1 - Outer Frame Assembly... Page E Punch Tooling... Page E Interlock Preparation... Page E Drainage... Page E Lock Preparation... Page E Roller Preparation... Page E id-rail Preparation... Page E Sash Assembly... Page E eeting Stile Preparation... Page E Fixed Sash Installation... Page E16 F GSL Sawing Tables Cutting Information... Page F01-03

2 Slide ono Rail Specification GENERAL DESCRIPTION The Slide ono Rail system is suitable for patio doors which can be installed into timber sub frames or directly into traditional apertures and achieves excellent U values inline with the Building Regulations. The system is suitable for replacement doors in existing buildings and for installation into new buildings. Slide ono Rail uses a multi-point lock which locates into a stainless steel one piece keep. Assembly of the outer frame is with screw fixings through the head & cill into the jambs & sashes are screwed together around the glass and gasket. RECOENDED DESIGN LIITATIONS aximum Sash eight: aximum Sash Height: inimum Sash Height: aximum Sash idth: 100kg 2100mm 1000mm Providing sashes are within the above limitations there is no maximum width

3 Slide ono Rail Specification PROFILE SPECIFICATION The frames are constructed of aluminium alloy extrusion to BS EN and BS EN 12020, extruded from 6060 T6 alloy. The internal and external extrusions are separated with a polyamide thermal break. The external aluminium alloy extrusion is pre-treated and finished either:- a) Anodised to BS 3987: 1987, grade AA25 to a natural self colour. b) Polyester powder organic coating to BS Dual colour is available. GENERAL ANUFACTURING Outer frames are made by cutting the head, cill and top of jamb profiles with accurate 90 square ends and by cutting the bottom of the jambs to an accurate 85 angle using Tungsten Carbide Tipped Saw Blades, operating at approximately 3000 rpm. The joints are made by drilling a Ø5.5mm hole in the 'V' groove of the head & cill and screwed together using PUA028 screws as shown in section E of this manual. All joints should be sealed using ACSIL04 sealant. The sash joints are made using self tapping stainless steel screws. The holes for which can be made using the relevant punch tooling shown in section E of this manual. All sash members are built around the glazing and gasket. On polyester powder coated finishes, great care should be taken to avoid getting gap sealer on visible surfaces and should be removed as soon as possible with a clean cloth. Care should be exercised when using products not supplied by Smart Systems Ltd as no responsibility can be accepted. arranties and performance may also be affected.

4 Slide ono Rail Specification DRAINAGE As with all dry glazed systems, it is recommended that the profiles are adequately drained and ventilated. Refer to drainage details in section E of this manual, if in doubt, ask the Technical Department. In order to get maximum performance and weather resistance it is recommended that drips are used over all vents. OUTER FRAE ANUFACTURING INFORATION Outer frames are made by cutting the head, cill and top of jamb profiles with accurate 90 square ends and by cutting the bottom of the jambs to an accurate 85 angle, measured to the longest point of the metal. Corners are formed by coating the cut faces to be joined with small gap sealant ACSIL04. The two ends are then brought together and fixed using a stainless steel self-tapper - PUA028 screws are shown in this manual. The small gap sealer ensures a permanent joint and guards against the ingress of moisture and joint movement. After joining the corners, special care should be taken to ensure any excess sealer is removed from painted surfaces. VENTS The glazing gasket should be wrapped around the unit and finished with a neat butt joint to the middle at the top of the unit. The joint should then be glued using a fast-acting sealant. Horizontal rails are coated with sealant ACSIL04 and tapped into position on the double glazed unit using a rubber mallet to avoid distorting the profile. Vertical profiles are then tapped into position using the same method. Any excess sealant should then be carefully removed. The joints are made using self tapping stainless steel screws. The holes for which can be made using the relevant punch tooling shown in section E of this manual.

5 Slide ono Rail Specification LOCKING The vertical members should be prepped for the locking mechanism prior to fabrication and fitted before assembly. Stainless steel fixings shall be used for securing the locking mechanism and keeps in position. GLAING Glass is secured in position using a wrap around gasket with the vent profiles assembled around the unit. Glazing can be 24mm, 28mm or 32mm by selecting the relevant gasket. Slide ono Rail eather Performance (BS6375-1) BS EN 1026: 2000 Air Permeability: BS EN 1027: 2000 atertightness: BS EN 12211: 2000 Resistance to ind Load: TBA TBA TBA Slide ono Rail U Values Please refer to the Smart Systems' Document L hite Paper or contact the Technical Department.

6 Slide ono Rail Specification

7 Slide ono Rail Number Picture Page Perim. mm ec. mm lx(cm4) ly(cm4) wx(cm3) wy(cm3) Length Pack pr. F GSL022 A A GSL GSL A GSL053 A A B A GSL A GSL1111 A B A GSL1112 A B GSL1120 A GSL1121 A A = Outside B = Inside GO = Gold = hite = Black F = ill Finish = Silver Anodised = Basic Colour = Special Colour = Dual Colour

8 Slide ono Rail Number Picture Page Perim. mm ec. mm lx(cm4) ly(cm4) wx(cm3) wy(cm3) Length Pack pr. F A GSL1130 A B GSL1131 A A GSL A GSL A GSL A GSL A GSL A GSL1145 PVC GSL1146 A A = Outside B = Inside GO = Gold = hite = Black F = ill Finish = Silver Anodised = Basic Colour = Special Colour = Dual Colour

9 Slide ono Rail Number Picture Page Perim. mm ec. mm lx(cm4) ly(cm4) wx(cm3) wy(cm3) Length Pack pr. F GSL1147 A GSL1148 A GSL1155 A B A GSL1330 A GSL1335 A GSL310 A EF A12 PVC VG52 PVC A VG53 STAINLESS STEEL A A = Outside B = Inside GO = Gold = hite = Black F = ill Finish = Silver Anodised = Basic Colour = Special Colour = Dual Colour

10 Slide ono Rail Primary Visible Side Secondary Visible Side GSL022 Locking Stile Section GSL id Rail ACGSL084 Scale 1:1

11 Slide ono Rail Primary Visible Side Secondary Visible Side GSL040 eeting Stile Section GSL PVC Interlock 29 Scale 1:1

12 Slide ono Rail Primary Visible Side Secondary Visible Side GSL1110 Head Section GSL1111 Jamb Section 92.5 EF423 PVC Cill Infill Section (Black Only) 28 GSL1112 Cill Section Scale 1:1

13 Slide ono Rail Primary Visible Side Secondary Visible Side GSL1120 Top & Bottom Rail ACGSL GSL1121 Fixed Sash Stile Scale 1:1

14 Slide ono Rail Primary Visible Side Secondary Visible Side GSL1130 id-rail for Letter Plate GSL1131 id-rail Scale 1:1

15 Slide ono Rail Primary Visible Side Secondary Visible Side GSL1140 Head Guide Section GSL1141 Internal Head Clip Plate GSL1142 Internal Jamb Clip Plate GSL1143 External Jamb Clip Plate 36 GSL1144 Internal Cill Clip Plate Scale 1:1

16 Slide ono Rail Primary Visible Side Secondary Visible Side GSL1145 External PVC Clip Plate GSL1146 Sash eather Bar GSL1147 External Cill Upstand 32 End Caps = ACGSL1146 Rivets = ACVL GSL1148 Internal Cill Clip Plate with Two oolpile Channels Scale 1:1

17 Slide ono Rail Primary Visible Side Secondary Visible Side GSL1155 Head Extension Scale 1:1

18 Slide ono Rail Primary Visible Side Secondary Visible Side GSL310 Interlock GSL1330 Reinforced Interlock 36.5 End Caps = ACGSL GSL1335 Reinforced Interlock End Caps = ACGSL1135 Scale 1:1

19 Slide ono Rail Primary Visible Side Secondary Visible Side VG52 PVC Infill (Black Only) 6 PVC VG53 Stainless Steel Track 5 12 Scale 1:1

20 Slide ono Rail Primary Visible Side Secondary Visible Side

21 Slide ono Rail Section B

22 Slide ono Rail Image Part Code Pack Unit Application Colour ACDV265 4 x 60 CSK Screw 100 pack GSL040 ACGSL1171 F GO ACET060 No. 7 x 25 S/S Self Tapping CSK Screw ACET068 No. 8 x 10 S/S Self Tapping Flange Screw 100 pack 100 pack F GO F GO ACET122 4 x 10 CSK Screw 100 pack GSL040 ACGSL1171 F GO ACET x 25mm Polyamide Screw 200 pack ACGSL1125 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour

23 Slide ono Rail Image Part Code Pack Unit Application Colour ACSL180 Cast Handle Set 1 pair GSL022 ACGSL1174 F GO ACSL181 Aluminium Handle Set 1 pair GSL022 ACGSL1174 F GO ACSL182 Dummy Handle Set for ACSL180 1 pair GSL022 ACGSL1174 F GO ACSL183 Dummy Handle Set for ACSL181 1 pair GSL022 ACGSL1174 F GO F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour

24 Slide ono Rail Image Part Code Pack Unit Application Colour ACGSL032 24mm Glazing Gasket 25 m GSL022 GSL030 GSL310 GSL1120 GSL1121 GSL1330 F GO ACGSL032G 24mm Glazing Gasket - Grey 25 m GSL022 GSL030 GSL310 GSL1120 GSL1121 GSL1330 F GO ACGSL033 28mm Glazing Gasket 25 m GSL022 GSL030 GSL310 GSL1120 GSL1121 GSL1330 F GO ACGSL033G 28mm Glazing Gasket - Grey 25 m GSL022 GSL030 GSL310 GSL1120 GSL1121 GSL1330 F GO ACGSL034 32mm Glazing Gasket 25 m GSL022 GSL030 GSL310 GSL1120 GSL1121 GSL1330 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour

25 Slide ono Rail Image Part Code Pack Unit Application Colour ACGSL034G 32mm Glazing Gasket - Grey 25 m GSL022 GSL030 GSL310 GSL1120 GSL1121 GSL1330 F GO ACGSL040 End Cap 1 each GSL040 F GO ACGSL042 oolpile 100 m GSL020 GSL021 GSL022 F GO ACGSL061 Infill Gasket 150 m GSL040 F GO ACGSL061G Infill Gasket - Grey 150 m GSL040 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour

26 Slide ono Rail Image Part Code Pack Unit Application Colour ACGSL080 Screw 100 pack GSL040 F GO ACGSL084 Screw 100 pack GSL020 GSL021 GSL021 CSL030 F GO ACGSL1120 Support block for fixed sash 10 pack GSL1120 F GO ACGSL1122 End Cap for GSL pack GSL022 F GO ACGSL1125 Sash Roller 1 each GSL1120 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour

27 Slide ono Rail Image Part Code Pack Unit Application Colour ACGSL1130 Infill Angle 1 pair GSL1130 F GO x 4 x 2 ACGSL1132 Cover Cap 10 pack GSL310 GSL1330 GSL1335 F GO ACGSL1146 End Caps for GSL eather Bar 50 pairs GSL1146 F GO ACGSL1150 Fixing Bracket for Fixed Sash 10 pack F GO ACGSL1151 Fixed Sash Location Block 10 pack GSL1121 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour

28 Slide ono Rail Image Part Code Pack Unit Application Colour ACGSL1152 Anti-Lift Block 50 pack GSL1110 GSL1120 F GO ACGSL1170 Fixing Plate ACGSL1171 Fixing Plate for ACGSL1174 keep 12 each 10 each ACGSL1174 ACSG071 GSL040 ACDV265 ACGSL1174 ACET122 GSL040 F GO F GO F GO F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour

29 Slide ono Rail Image Part Code Pack Unit Application Colour ACSGL1174 ulti-point Lock Can be cut down to 600mm leaving two locking points 1 Each GSL022 ACSL180 ACSL181 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour

30 Slide ono Rail Image Part Code Pack Unit Application Colour Ø12.5 Ø9.9 ACGSL1180 Screw Cover Cap 100 pack ACGSL1174 ACET122 F GO ACGSL1330 End Cap for GSL pairs GSL1330 F GO ACGSL1335 End Cap for GSL pairs GSL1335 F GO ACGSL304 Guide to Locate Locking Stile to Outer Frame 2 pack GSL1111 GSL022 F GO J K L A D C ACGSL910 B H G F E ACGSL910 Punch Tool Please see Section E for application. 1 each F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour

31 Slide ono Rail Image Part Code Pack Unit Application Colour N O P Q V ACGSL911 U T S R ACGSL911 Punch Tool Please see Section E for application. 1 each GSL022 GSL1121 GSL310 GSL1330 GSL1335 F GO ACGSL9001 Drill Jig Please see Section E for application. 1 each GSL1110 GSL1111 GSL1112 F GO ACGSL9002 Drill Jig Please see Section E for application. 1 each GSL022 GSL310 GSL1330 GSL1335 F GO ACSG071 4 x 40 CSK Screw ACVG48 Door Stop/Buffer 1 each ACSG023 ACGSL each F GO F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour

32 Slide ono Rail Image Part Code Pack Unit Application Colour AC /35 Cylinder 1 each ACGSL1174 F GO PUA028 No. 10 x 1" P/H Self Tapper 100 pack GSL1110 GSL1111 GSL1112 F GO F GO F GO F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour

33 Slide ono Rail Image Part Code Pack Unit Application Colour AC each Alu. Polish F GO AC each axi Gloss F GO AC each Alu. Bright F GO AC each Teflon Spray F GO AC each axi Clean F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish = Dual Colour = Silver Anodised GO = Gold = Basic Colour = hite = Special Colour = Black

34 Slide ono Rail Image Part Code Pack Unit Application Colour AC each Alu. Cleaner F GO AC each Roll & rap 100mm F GO AC each Grip Handwrap F GO AC each Protective Tape 50mm F GO AC each Protective Tape 70mm F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish = Dual Colour = Silver Anodised GO = Gold = Basic Colour = hite = Special Colour = Black

35 Slide ono Rail Image Part Code Pack Unit Application Colour AC each Protective Tape 100mm F GO AC each Rubber Sealant F GO ACSIL04 1 each Sealing Glue F GO ACSIL08 1 each Silicon Gun F GO ACSIL013 1 each Glue for itre F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish = Dual Colour = Silver Anodised GO = Gold = Basic Colour = hite = Special Colour = Black

36 Slide ono Rail Image Part Code Pack Unit Application Colour F GO F GO F GO F GO F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish = Dual Colour = Silver Anodised GO = Gold = Basic Colour = hite = Special Colour = Black

37 Slide ono Rail Section C

38 Slide ono Rail Detail 1A GSL GSL1146 End Caps = ACGSL1146 ACVL061 ACSH032 GSL1147 VG53 ACGSL1125 ACGSL042 EF423 GSL1144 ACET ACET068 GSL GSL Do Not Scale From This Drawing

39 Slide ono Rail Detail 1B GSL GSL1146 End Caps = ACGSL1146 ACVL061 ACSH032 GSL1147 VG53 ACGSL1125 ACGSL042 EF423 GSL1144 ACET ACET068 GSL GSL Do Not Scale From This Drawing

40 Slide ono Rail Detail 1C GSL GSL1146 End Caps = ACGSL1146 ACVL061 ACSH032 GSL1147 VG53 ACGSL042 ACGSL1125 EF423 GSL1148 ACET ACET068 GSL GSL Do Not Scale From This Drawing

41 Slide ono Rail Detail GSL1112 VG53 GSL1120 EF423 ACGSL1120 ACET GSL1145 Do Not Scale From This Drawing

42 Slide ono Rail Detail GSL GSL1110 ACET068 ACET068 ACET ACGSL ACGSL042 VG52 GSL1140 GSL ACGSL GSL Do Not Scale From This Drawing

43 Slide ono Rail Detail 4A GSL GSL1110 ACET068 ACET068 ACET ACGSL042 VG ACGSL1152 GSL GSL1120 Do Not Scale From This Drawing

44 Slide ono Rail Detail 4B GSL GSL1110 ACET068 ACET068 ACET ACGSL1152 ACGSL042 VG ACET GSL1140 GSL1120 Do Not Scale From This Drawing

45 Slide ono Rail Detail 5 GSL1111 GSL1145 GSL1142 ACGSL042 ACSL18* ACET060 ACGSL042 ACGSL1174 AC01615 (35/35 Cylinder) ACGSL GSL Do Not Scale From This Drawing

46 Slide ono Rail Detail 6A GSL ACET GSL053 GSL053 ACET068 GSL Do Not Scale From This Drawing

47 Slide ono Rail Detail 6B GSL ACET068 GSL053 GSL ACET068 GSL1330 (End Cap = ACGSL1330) Do Not Scale From This Drawing

48 Slide ono Rail Detail 6C GSL ACET068 GSL GSL053 ACET068 GSL1335 (End Cap = ACGSL1335) Do Not Scale From This Drawing

49 Slide ono Rail Detail GSL1121 ACGSL ACET060 ACGSL1151 GSL ACGSL042 GSL GSL Do Not Scale From This Drawing

50 Slide ono Rail Detail ACGSL032 GSL022 GSL040 ACGSL ACET122 ACGSL ACGSL1170 ACDV ACGSL1171 AC01615 (35/35 Cylinder) ACGSL1170 GSL ACGSL Do Not Scale From This Drawing

51 Slide ono Rail Detail 9A ACGSL GSL ACGSL Do Not Scale From This Drawing

52 Slide ono Rail Detail 9B ACGSL032 GSL ACGSL Do Not Scale From This Drawing

53 Slide ono Rail Detail 9C ACGSL GSL1131 ACGSL Do Not Scale From This Drawing

54 Slide ono Rail Do Not Scale From This Drawing

55 Slide ono Rail Section D The wind load charts in this section are for guidance only. If in doubt, please contact the Technical Department

56 Slide ono Rail Interlock GSL310 H GSL310 H(cm) Ixx = 7.59 cm4 fmax = H/200 & H < 15 mm (cm) Pa 1000 Pa 1250 Pa 1500 Pa Do Not Scale From This Drawing

57 Slide ono Rail Interlock GSL310 H GSL1330 Ixx = cm4 fmax = H/200 & H < 15 mm H(cm) Pa 1000 Pa 1250 Pa 1500 Pa (cm) Do Not Scale From This Drawing

58 Slide ono Rail Interlock GSL310 H GSL1335 Ixx = cm4 fmax = H/200 & H < 15 mm H(cm) Pa 1000 Pa 1250 Pa 1500 Pa (cm) Do Not Scale From This Drawing

59 Slide ono Rail eeting Stile GSL022 H GSL040 GSL022 Ixx = cm4 fmax = H/200 & H < 15 mm H(cm) Pa 1000 Pa 1250 Pa 1500 Pa (cm) Do Not Scale From This Drawing

60 Slide ono Rail Do Not Scale From This Drawing