Brain Factory Industrial Services Training and Seminar Program 2014 Version 1.0

Transcription

1 Brain Factory Industrial Services Training and Seminar Program 2014 Version 1.0

2 Brain Factory Why Do We Need Knowledge? Knowledge is a collection of information obtained from theoretical learning and practical experiences. It must constantly be renewed and updated, and serves as the primary basis for daily decision-making processes in all areas of our lives. Success in business is determined by the ability to make the right decisions based on theoretical and practical knowledge. Moreover, knowledge and its continual development are the keys to successfully facing new challenges on a daily basis with appropriate and prudent responses. We are confident that our Training and Seminar Program, with its focus on specialist subject matter and practical, in-depth learning, will provide sustainable support to help you in your daily work.

3 Dear Participants, This document presents the current range of seminars and training sessions we provide for our industrial weighing and process technology products. You can choose from a range of training courses and seminars in the following areas: Subject Areas of Focus Foreign body detection Dynamic weighing technology Metal detection technology X-ray technology Checkweighing Static weighing technology Software systems Regulations Standards Static industrial weighing Tank & hopper scales Fill level control systems Advanced process control IFS BRC food standards We look forward to seeing you at our next training session and continuing our successful cooperation. We'll be happy to give you personalized advice! Your Training Team for Industrial Weighing and Process Technology An investment in knowledge always pays the best interest. Benjamin Franklin 3

4 Table of Contents Intro Introduction Table of Contents...4 Overview of Seminars and Training Sessions...5 Foreign Body Detection Foreign body detection: basics seminar (E1-G-FD-E) Metal detection technology: user training (E2-B-MD-E)...8 Metal detection technology: specialist seminar (E3-F-MD-E)...9 Metal detection technology: intensive training 1 day (E4-I-MD1-E)...10 Metal detection technology: intensive training 2 days (E4-I-MD2-E)...11 Metal detection technology: intensive training 3 days (E4-I-MD3-E)...12 X-ray technology: user training (E2-B-XR-E)...13 X-ray technology: specialist seminar (E3-F-XR-E)...14 X-ray technology: intensive training 1 day (E4-I-XR1-E)...15 X-ray technology: intensive training 2 days (E4-I-XR2-E)...16 X-ray technology: intensive training 3 days (E4-I-XR3-E)...17 Dynamic Weighing Technology Checkweighing: user training (E2-B-CW-E) Checkweighing: specialist seminar (E3-F-CW-E)...20 Checkweighing: intensive training 1 day (E4-I-CW1-E)...21 Checkweighing: intensive training 2 days (E4-I-CW2-E)...22 Checkweighing: intensive training 3 days (E4-I-CW3-E)...23 Static Weighing Technology Static industrial weighing: basics seminar I (E1-G-IS1-E) Static industrial weighing: basics seminar II (E1-G-IS2-E)...26 Static industrial weighing: application training I (E2-B-IS1-E)...27 Static industrial weighing: application training II (E3-B-IS2-E)...28 Tank and hopper scales: basics seminar (E1-G-TH-E)...29 Tank and hopper scales: specialist seminar I Define the right solution (E3-F-TH1-E)...30 Tank and hopper scales: specialist seminar II Connectivity (E3-F-TH2-E)...31 Tank and hopper scales: specialist seminar III Process Controllers (E3-F-TH3-E)...32 Tank and hopper scales: specialist seminar IV Programming of Controllers (E3-F-TH4-E)...33 Software Systems Net content control: basics seminar (E1-G-AC-E) Net content control: user training (E2-B-AC-E)...36 Advanced process control: specialist seminar (E3-F-SC-E)...37 Regulations Standards IFS BRC food standards: specialist seminar (E3-F-RS-E) Registration and Additional Info Training center and Feedback Important Information...42 Registration Form...43

5 Overview of Seminars and Training Sessions Basics Seminar User Training Specialist Seminar Intensive Training Level 1 Intensive Training Level 2 Intensive Training Level 3 Subject Course Code From Page Foreign body detection FD Foreign body detection 6 MD Metal detection technology 8 XR X-ray technology 13 Dynamic weighing technology CW Checkweighing 18 Static weighing technology IS Static industrial weighing 24 TH Tank & hopper scales 29 Software systems AC Net content control 34 SC Advanced process control 37 Regulations Standards RS IFS BRC food standards 39 5

6 6 Foreign Body Detection

7 Foreign Body Detection new new Basics of foreign body detection X-ray versus metal detection technology (pros and cons) Limitations and capabilities (use detection) Working with radioactivity (effects on products) Legal aspects Commercial aspects (procurement and running expenses; costs of qualification) Foreign body management criteria as set out by the IFS and BRC food standards Experiences from the perspective of an auditor Department heads, quality control employees, project managers You will gain knowledge of the fundamental technological principles of foreign body detection. You will learn about possible applications, along with the pros and cons of different technologies. You will gain basic knowledge and understanding of working with radioactivity, the legal aspects of this, and the commercial factors in terms of investment and consequential costs. You will learn fundamental information about the requirements of the IFS and BRC food standards. The course fee for this seminar is 348* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 15 participants allowed. Basics Seminar E1-G-FD-E Arranged upon request in Aachen. Please call us to confirm a training date. 1 day, from 9:00 a.m. to 5:00 p.m. Sartorius Service specialist, product manager, TÜV NORD CERT 7

8 Metal Detection Technology Theory: How metal detectors work Basic principles Parameters and settings Information about machine cleaning and maintenance Practice: Operating the device Line personnel You will learn the technological fundamentals of metal detection machines and how they work. You will learn essential information and gain the necessary knowledge for handling and operating the systems during running operation. User Training E2-B-MD-E Arranged upon request. Please call us to confirm a training date. 1 day Sartorius Service engineer The course fee for this seminar is 180* per person, plus statutory VAT and also travel and accommodation costs. This fee includes the course documentation. No more than 5 participants allowed. 8

9 Metal Detection Technology new new Theory: Functionality and operating methods of metal detectors Basics of metal detection Differences in machine design and technology External influences on metal detectors Product effects and their influence on device sensitivity Identifying and correcting faults Parameters and settings Device cleaning and maintenance Product optimization Documentation and reporting capabilities Foreign body management criteria as set out by the IFS and BRC food standards Experiences from the perspective of an auditor Practice: Product tests with various test equipment Hiding the product effect Configuring the software Entering new products Department heads, quality control employees, project managers, technicians You will gain in-depth knowledge of the technological fundamentals of metal detection machines and how they work. You will learn about possible external influences, and how to identify and counteract them. You will learn how to keep systems operational. You will be able to carry out basic system initialization, configuration, and evaluation tasks. You will learn fundamental information about the requirements of the IFS and BRC food standards. The course fee for this seminar is 462* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 10 participants allowed. Specialist Seminar E3-F-MD-E Arranged upon request in Aachen. Please call us to confirm a training date. 1 day, from 9:00 a.m. to 5:00 p.m. Sartorius Service specialist, product manager, TÜV NORD CERT This content will be focused on in greater detail. 9

10 Metal Detection Technology Theory: Basics of metal detection External influences on metal detectors Dealing with product effect Troubleshooting Device configuration Product optimization Practice: Optimizing device sensitivity Hiding the product effect Troubleshooting Technicians Intensive Training I E4-I-MD1-E Arranged upon request in Aachen. 1 day, from 8:00 a.m. to 5:00 p.m. Sartorius Service specialist, product manager You will gain in-depth knowledge of the technological fundamentals of metal detection machines and how they work. You will gain practical, applicable knowledge about possible external influences, and how to identify and counteract them. You will have the technical understanding required to keep systems operational. You will be able to carry out basic system initialization, configuration, and evaluation tasks. The course fee for this seminar is 1,146* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 4 participants allowed. 10 This content will be focused on in greater detail.

11 Metal Detection Technology Day 1 Theory: Basics of metal detection External influences on metal detectors Dealing with product effect Troubleshooting Device configuration Product optimization Day 2 Practice: Optimizing device sensitivity Hiding the product effect Troubleshooting Error analysis The focus of the training course can be shifted from the content matter given here and customized upon request. Technicians Intensive Training II E4-I-MD2-E Arranged upon request in Aachen. 2 days, each day from 8:00 a.m. to 5:00 p.m. Sartorius Service specialist, product manager You will gain in-depth knowledge of the technological fundamentals of metal detection machines and how they work. You will learn in-depth information about possible external influences, and how to identify and counteract them. You will gain a sophisticated understanding of errors and faults, their causes, and how to analyze them in order to continually optimize processes. You will have the technical understanding required to keep systems operational. You will be able to carry out system initialization, configuration, and evaluation tasks. The course fee for this seminar is 1,452* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 4 participants allowed. This content will be focused on in greater detail. 11

12 Metal Detection Technology Day 1 Theory: Basics of metal detection External influences on metal detectors Dealing with product effect Troubleshooting Device configuration Product optimization Day 2 Practice: Optimizing device sensitivity Hiding the product effect Troubleshooting Error analysis Day 3 Practice: Replacing and installing parts and device components Technicians Intensive Training III E4-I-MD3-E Arranged upon request in Aachen. 3 days, each day from 8:00 a.m. to 5:00 p.m. Sartorius Service specialist, product manager, TÜV NORD CERT You will gain in-depth knowledge of the technological fundamentals of metal detection machines and how they work. You will learn in-depth information about possible external influences, and how to identify and counteract them. You will gain a sophisticated understanding of errors and faults, their causes, and how to analyze them in order to continually optimize processes. You will have the technical understanding required to keep systems operational. You will be able to carry out system initialization, configuration, and evaluation tasks. You will have the technical knowledge to replace and initialize parts and components independently using instruction manuals. The course fee for this seminar is 1,812* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 4 participants allowed. 12 This content will be focused on in greater detail.

13 X-ray Technology Theory: How X-ray works Basic principles Basic principles of operation Implementing radiation protection measures Information about machine cleaning and maintenance Practice: Operating the device Line personnel User Training E2-B-XR-E Arranged upon request. Please call us to confirm a training date. 1 day Sartorius Service specialist You will learn the technological fundamentals of X-ray machines and how they work. You will learn essential information and gain the necessary knowledge for handling and operating the systems during running operation. You will gain essential knowledge and understanding of working with radioactivity. The course fee for this seminar is 180* per person, plus statutory VAT and also travel and accommodation costs. This fee includes the course documentation. No more than 5 participants allowed. This content will be focused on in greater detail. 13

14 X-ray Technology new new Theory: Functionality and operating methods of X-ray systems Basic principles Differences in machine design and technology Information on how product properties affect detection sensitivity Identifying and correcting faults Parameters and settings Device cleaning and maintenance Product optimization Documentation and reporting capabilities Foreign body management criteria as set out by the IFS and BRC food standards Experiences from the perspective of an auditor Practice (Demonstration): Product tests with various test equipment Configuring the software Teaching in new products Remote maintenance Quality control employees, technicians You will learn in-depth technological fundamentals of X-ray machines and how they work. You will learn about possible external influences, and how to identify and counteract them. You will learn how to keep systems operational. You will be able to carry out basic system initialization, configuration, and evaluation tasks. You will learn fundamental information about the requirements of the IFS and BRC food standards. The course fee for this seminar is 462* per person, plus statutory VAT. Specialist Seminar E3-F-XR-E Arranged upon request in Aachen. Please call us to confirm a training date. 1 day, from 9:00 a.m. to 5:00 p.m. Sartorius Service specialist, product manager, TÜV NORD CERT This fee includes course documentation, as well as food and beverages during the seminar. No more than 10 participants allowed. 14 This content will be focused on in greater detail.

15 X-ray Technology Theory: Functionality and operating methods of X-ray systems Electrical design Special information on how product properties affect detection sensitivity Safely handling pipes generators high-voltage cables detectors Practice: Troubleshooting Setting parameters Teaching in new products Technicians Intensive Training I E4-I-XR1-E Arranged upon request in Aachen. Please call us to confirm a training date. 1 day, from 8:00 a.m. to 5:00 p.m. Sartorius Service specialist, product manager You will learn in-depth technological fundamentals of X-ray machines and how they work. You will gain practical, applicable knowledge about possible external influences, and how to identify and counteract them. You will have the technical understanding required to keep systems operational and handle specific components safely. You will be able to carry out basic system initialization, configuration, and evaluation tasks. The course fee for this seminar is 1,146* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 4 participants allowed. This content will be focused on in greater detail. 15

16 X-ray Technology Day 1 Theory: Functionality and operating methods of X-ray systems Fundamentals of X-ray technology Electrical design Special information on how product properties affect detection sensitivity Safely handling pipes generators high-voltage cables detectors Day 2 Practice: Troubleshooting Setting parameters Teaching in new products The focus of the training course can be shifted from the content matter given here and customized upon request. Technicians Intensive Training II E4-I-XR2-E Arranged upon request in Aachen. Please call us to confirm a training date. 2 days, each day from 8:00 a.m. to 5:00 p.m. Sartorius Service specialist, product manager You will learn in-depth technological fundamentals of X-ray machines and how they work. You will learn in-depth information about possible external influences, and how to identify and counteract them. You will gain a sophisticated understanding of errors and faults, their causes, and how to analyze them in order to continually optimize processes. You will have the technical understanding required to keep systems operational and handle specific components safely. You will be able to carry out system initialization, configuration, and evaluation tasks. The course fee for this seminar is 1,452* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 4 participants allowed. 16 This content will be focused on in greater detail.

17 X-ray Technology Day 1 Theory: Fundamentals and functionality of X-ray technology Electrical design Special information on how product properties affect detection sensitivity Safely handling pipes generators high-voltage cables detectors Day 2 Practice: Error statistics and documentation Troubleshooting Setting parameters Teaching in new products Day 3 Practice: Special information on glass-in-glass detection Replacing and installing parts and device components Working with network components Technicians You will learn in-depth technological fundamentals of X-ray machines and how they work. You will learn in-depth information about possible external influences, and how to identify and counteract them. You will gain a sophisticated understanding of errors and faults, their causes, and how to analyze them in order to continually optimize processes. You will have the technical understanding required to keep systems operational and handle specific components safely. You will be able to carry out system initialization, configuration, and evaluation tasks. You will gain additional, special information on handling demanding control processes during glass-in-glass detection. You will have the technical knowledge to replace and initialize parts and components independently using instruction manuals. The course fee for this seminar is 1,812* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 4 participants allowed. Intensive Training III E4-I-XR3-E Arranged upon request in Aachen. Please call us to confirm a training date. 3 days, each day from 8:00 a.m. to 5:00 p.m. Sartorius Service specialist, product manager This content will be focused on in greater detail. 17

18 18 Dynamic Weighing Technology

19 Checkweighing Theory: Fundamentals of how checkweighers work Parameters and settings Information about machine cleaning and maintenance Practice: Operating working with the device Line personnel You will learn the technological fundamentals of dynamic weighing technology and how it works. You will learn essential information and gain the necessary knowledge for handling and operating the systems during running operation. User Training E2-B-CW-E Arranged upon request. Please call us to confirm a training date. 1 day Sartorius Service engineer The course fee for this seminar is 180* per person, plus statutory VAT and also travel and accommodation costs. This fee includes the course documentation. No more than 5 participants allowed. 19

20 Checkweighing Theory: Functionality and operating methods of checkweighers External influences on the devices Checkweighing in legal metrology Differences between regulations for average weight control of prepackaged products/legal metrology, regulations for operation Identifying and correcting faults Parameters and settings Device cleaning and maintenance Teaching in products Documentation and reporting capabilities Practice (Demonstration): Configuring the software Entering new products Troubleshooting Quality control employees, technicians Specialist Seminar E3-F-CW-E Arranged upon request in Aachen. Please call us to confirm a training date. 1 day, from 9:00 a.m. to 5:00 p.m. Sartorius Service specialist, product manager, TÜV NORD CERT You will gain in-depth knowledge of the technological fundamentals of dynamic weighing technology and how it works. You will learn about possible external influences, and how to identify and counteract them. You will gain fundamental information about using dynamic weighing technology in line with legal regulations governing metrology. You will learn how to keep systems operational. You will be able to carry out basic system initialization, configuration, and evaluation tasks. The course fee for this seminar is 462* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 10 participants allowed. 20 This content will be focused on in greater detail.

21 Checkweighing Theory: Fundamentals of checkweighers External influences on checkweighers Transient response of products Repairing/replacing components used in legal metrology Device configuration Practice: Device configuration Mechanical/electrical function testing Technicians Intensive Training I E4-I-CW1-E Arranged upon request in Aachen. 1 day, from 8:00 a.m. to 5:00 p.m. Sartorius Service specialist, product manager You will gain in-depth knowledge of the technological fundamentals of dynamic weighing technology and how it works. You will gain practical, applicable knowledge about possible external influences, and how to identify and counteract them. You will have the technical understanding required to keep systems operational. You will have the technical knowledge to independently (using instruction manuals) replace parts and components in line with legal regulations governing metrology. You will be able to carry out basic system mechanics, initialization, configuration, and evaluation tasks. The course fee for this seminar is 1,146* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 4 participants allowed. This content will be focused on in greater detail. 21

22 Checkweighing Day 1 Theory: Fundamentals of checkweighers External influences on checkweighers Transient response of products Repairing/replacing components used in legal metrology Device configuration Day 2 Practice: Configuring the device and optimizing device sensitivity Mechanical/electrical function testing The focus of the training course can be shifted from the content matter given here and customized upon request. Technicians Intensive Training II E4-I-CW2-E Arranged upon request in Aachen. 2 days, each day from 8:00 a.m. to 5:00 p.m. Sartorius Service specialist, product manager You will gain in-depth knowledge of the technological fundamentals of dynamic weighing technology and how it works. You will gain intensive practical knowledge about possible external influences, and how to identify and counteract them. You will have the technical understanding required to keep systems operational. You will have the technical knowledge to independently (using instruction manuals) replace parts and components in line with legal regulations governing metrology. You will be able to carry out system mechanics, initialization, configuration, and evaluation tasks. The course fee for this seminar is 1,452* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 4 participants allowed. 22 This content will be focused on in greater detail.

23 Checkweighing Day 1 Theory: Fundamentals of checkweighers External influences on checkweighers Transient response of products Repairing/replacing components used in legal metrology Device configuration Day 2 Practice: Device configuration Mechanical/electrical function testing Day 3 Practice: Troubleshooting and error analysis Technicians You will gain in-depth knowledge of the technological fundamentals of dynamic weighing technology and how it works. You will gain intensive practical knowledge about possible external influences, and how to identify and counteract them. You will gain a sophisticated understanding of errors and faults, their causes, and how to analyze them in order to continually optimize processes. You will have the technical understanding required to keep systems operational. You will have the technical knowledge to independently (using instruction manuals) replace parts and components in line with legal regulations governing metrology. You will be able to carry out system mechanics, initialization, configuration, and evaluation tasks. The course fee for this seminar is 1,812* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 4 participants allowed. Intensive Training III E4-I-CW3-E Arranged upon request in Aachen. 3 days, each day from 8:00 a.m. to 5:00 p.m. Sartorius Service specialist, product manager This content will be focused on in greater detail. 23

24 24 Static Weighing Technology

25 Static Industrial Weighing Fundamentals of industrial weighing technology Defining basic terms: strain gauges, electromagnetic force compensation Operating various industrial scales (setting in menu/software, calibration, adjustment, documentation) Department heads, operators, technicians You will gain a fundamental overview of industrial weighing technology. You will understand the technical capabilities and limitations of various weighing systems. You will be able to define primary settings on industrial scales. Basics Seminar I E1-G-IS1-E Arranged upon request in Aachen. Please call us to confirm a training date. 1 day, from 9:00 a.m. to 5:00 p.m. Application manager, product manager The course fee for this seminar is 612* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 10 participants allowed. 25

26 Static Industrial Weighing Global explosion protection regulations (ATEX_IECEx, FM) Zones of gas hazard areas Zones of dust hazard areas IP rating What does the labelling mean Temperature classes Sales representatives, project engineers, technicians You will gain an overview of regulation and zone classification definition related to Sartorius EX products The course fee for this seminar is 35 per person, plus statutory VAT. This fee includes course documentation. Basics Seminar II Explosions protection ATEX/FM E1-G-IS2-E Arranged upon request. Please call us to confirm a training date. 90 Minutes not available as a single course. Can be booked as an addition to the IS Training. Application manager, product manager 26

27 Static Industrial Weighing Counting and checkweighing with industrial scales Overview of industrial scales and their accessories (using the counting and checkweighing functions found in Sartorius Midrics, Combics, Combics Pro, and Signum models) Correct use of counting function, evaluation and statistical analysis of data Printed layout for individual documentation Operators, technicians You will have a solid understanding of possible applications for counting scales and checkweighers. You will be able to make full use of the applications presented in practical situations. Application Training I E2-B-IS1-E Arranged upon request in Aachen. Please call us to confirm a training date. 1 day, from 9:00 a.m. to 5:00 p.m. Application manager, product manager The course fee for this seminar is 612* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 10 participants allowed. 27

28 Static Industrial Weighing Batch processes and filling using Sartorius Combics and Combics Pro scales Using the filling programs in Combics Modular scales Batching using Combics Pro Defining basic terms: filling batching Customizing the operating menu for filling batch processes to suit customer requirements Printed layout for individual documentation Operators, technicians You will gain the necessary knowledge for the understanding and targeted use of filling and batching applications. Application Training II E2-B-IS2-E Arranged upon request in Aachen. Please call us to confirm a training date. 1 day, from 9:00 a.m. to 5:00 p.m. Application manager, product manager The course fee for this seminar is 612* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 10 participants allowed. 28

29 Tank and hopper scales The training shall enable the participants to design suitable solutions for three basic applications Process vessel weighing and control Silo Weighing Truck scale components The course topics are : Requirements of the specific weighing application Application examples Aspects of accuracy Load cells and mounting kits, features, benefits Proposing of the suitable electronic instrument Aspects of installation Environmental impacts (Hazardous areas, Hygiene, Wind, Seismic Effects, Piping) sales representatives, project engineers, technicians Basics Seminar E1-G-TH-E Arranged upon request in Hamburg. Please call us to confirm a training date. 5 days, first day from 1:00 p.m., last day till 12:00 p.m. Application manager, product manager You will be able to define the requirements for hopper scales to select the right components and to assess the performance of the developed applications. The course fee for this seminar is 1.500* per person, plus statutory VAT. This fee includes course documentation, as well as food and beverages during the seminar. No more than 10 participants allowed. 29