Safety instructions VEGAPULS PS62/63/66/67/68.GI/RI(*)****** IECEx BVS Ex t IIIC T Da, Da/Db, Db IP 66

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1 Safety instructions VEGAPULS PS62/63/66/67/68.GI/RI(*)****** IECEx BVS Ex t IIIC T Da, Da/Db, Db IP

2 Contents 1 Area of applicability 4 2 General information Zone 20 instruments Zone 20/21 instruments Zone 21 instruments 4 3 Technical data Electrical data 5 4 Application conditions Permissible ambient temperatures Max. surface temperature Protection rating 8 5 Installation/mounting 8 6 Material resistance 8 7 Grounding 8 8 Locking mechanism of housing cover 8 9 Cable entries Installation with swivelling holder Versions with rinsing connection 10 2 VEGAPULS PS62/63/66/67/68.GI/RI(*)******

3 Please note: These safety instructions are part of the documentation: l VEGAPULS ma/hart - two-wire ma/hart - four-wire Profibus PA Foundation Fieldbus l VEGAPULS ma/hart - two-wire ma/hart - four-wire Profibus PA Foundation Fieldbus l VEGAPULS ma/hart - two-wire ma/hart - four-wire Profibus PA Foundation Fieldbus l VEGAPULS ma/hart - two-wire ma/hart - four-wire Profibus PA Foundation Fieldbus l VEGAPULS ma/hart - two-wire ma/hart - four-wire Profibus PA Foundation Fieldbus l IECEx certificate BVS VEGAPULS PS62/63/66/67/68.GI/RI(*)****** 3

4 1 Area of applicability These safety instructions apply to radar sensors VEGAPULS type PS62/63.GI***K/L/P/F/V/E***, VEGAPULS PS66/67/68.GI(*)**P/F/V***, VEGAPULS PS62/63.RI***D/H***, VEGAPULS PS66/67/ 68.RI(*)***H*** according to IECEx Certificate of Conformity IECEx BVS (certificate number on the type label) and for all instruments with the number of the safety instruction (37321) on the type label 2 General information The level measuring instrument VEGAPULS PS6*.GI/RI(*)****** is based on radar technology and is used to detect the distance between product surface and sensor (the antenna) by means of high frequency electromagnetic waves in the GHz range. The electronics uses the running time of the signals reflected by the product surface to calculate the distance to the product surface. The VEGAPULS PS6*.GI/RI(*)****** consist of a metal housing, a process connection element and a sensor (the antenna). As an option the indicating and adjustment module can also be integrated. The VEGAPULS PS6*.GI/RI(*)****** are used for monitoring or control also in areas with combustible, dust generating bulk solids requiring instruments of zone 20, zone 20/21 or zone 21. If the VEGAPULS PS6*.GI/RI(*)****** are installed and operated in hazardous areas, the general Ex installation regulations IEC as well as these safety instructions must be observed. The operating instructions as well as the applicable, valid Ex mounting regulations and standards for electrical equipment must be observed. The installation of explosion-endangered systems must always be carried out by qualified personnel. The requirements of IEC (2009) e.g. with respect to dust and temperatures must be fulfilled. 2.1 Zone 20 instruments The electronics housing and the antennas with the mechanical fixing element are installed in explosion-endangered areas, in areas requiring instruments of Zone Zone 20/21 instruments The electronics housing is installed in hazardous areas requiring instruments of zone 21. The process connection element is installed in the separating wall, which separates areas requiring instruments of zone 21 or zone 20. The antenna system with the mechanical fixing element is installed in hazardous areas of zone Zone 21 instruments The electronics housing and the antenna system with the mechanical fixing element are installed in explosion-endangered areas, in areas requiring instruments of Zone VEGAPULS PS62/63/66/67/68.GI/RI(*)******

5 3 Technical data 3.1 Electrical data VEGAPULS PS62/63.RI***D/H***,VEGAPULS PS66/67/68.RI(*)**H*** Power supply: (terminals 1[+], 2[-] in electronics compartment; with double chamber housing version in connection compartment) U = V DC U m = 30 V DC VEGAPULS PS62/63.GI***E/V***,VEGAPULS PS66/68.GI***V***, VEGAPULS PS67.GI**V*** Voltage supply: (terminals 1, 2 in the connection compartment) Signal current output: (terminals 3, 4 in the connection compartment) U = V AC, 50/60 Hz or U = V DC, max. 1 W U m = 253 V AC 4 20 ma with superimposed HART signal VEGAPULS PS62/63.GI***K/L/P/F***,VEGAPULS PS66/68.GI***P/F***, VEGAPULS PS67.GI**P/ F*** Power supply and signal circuit: (terminals 1[+], 2[-] in electronics compartment; with double chamber housing version in connection compartment) Ignition protection type intrinsic safety Ex ia IIC/IIB or Ex ib IIC/IIB For connection to a certified, intrinsically safe circuit. Maximum values: U i = 17.5 V I i = 500 ma P i = 5.5 W The instrument is suitable for connection to a Fieldbus system according to the FISCO model (IEC ), e.g. Profibus PA or Foundation Fieldbus. or U i = 24 V I i = 250 ma P i = 1.2 W The effective internal capacitance C i is negligible. The effective internal inductance is L i 5 µh. The intrinsically safe circuit is electrically isolated from parts which can be grounded. The metallic parts of VEGAPULS PS6*.GI(*)**K/L/P/F*** are electrically connected with the internal and external earth terminal. VEGAPULS PS62/63/66/67/68.GI/RI(*)****** 5

6 VEGAPULS PS62/63.GI***K/L/P/F/E/V***,VEGAPULS PS66/68.GI***P/F/V***, VEGAPULS PS67. GI**P/F/V*** Indicating and adjustment circuit: (terminals 5, 6, 7, 8 in electronics compartment) Communication circuit: (I²C bus socket in the electronics compartment, additionally in the connection compartment with double chamber housing version) Indicating and adjustment module circuit: (spring contacts in the electronics compartment, additionally in the connection compartment with double chamber housing version) Ignition protection type intrinsic safety Ex ia IIC Only for connection to the intrinsically safe circuit of the associated external indicating and adjustment unit VEGADIS 61 (IECEx BVS ). The rules for the interconnection of intrinsically safe circuits between VEGAPULS PS6*.GI(*)****** and the external indicating and adjustment unit VEGADIS 61 are fulfilled, provided that the total inductance and total capacitance of the connection cable between VEGAPULS PS6*.GI(*)****** and the external indicating unit VEGADIS 61 L cable = 100 µh and C cable = 2.8 µf is not exceeded. The indicating and adjustment module integrated in VEGAPULS PS6*.GI/RI(*)****** and the connected VEGACONNECT are taken into account. Ignition protection type intrinsic safety Ex ia IIC Only for connection to the intrinsically safe signal circuit of an interface converter VEGACONNECT. Ignition protection type intrinsic safety Ex ia IIC Only for connection to the indicating and adjustment module. With the double chamber housing version, the indicating and adjustment module may be mounted either in the electronics compartment or in the connection compartment. VEGAPULS PS62/63.RI***D/H**,VEGAPULS PS66/68.RI***D***, VEGAPULS PS67.RI**H*** Indicating and adjustment circuit: (terminals 5, 6, 7, 8 in electronics compartment) Indicating and adjustment module circuit: (spring contacts in the electronics compartment, additionally in the connection compartment with double chamber housing version) Ignition protection type intrinsic safety Ex ia IIC Only for connection to the intrinsically safe circuit of the associated external indicating and adjustment unit VEGADIS 61 (IECEx BVS ). The rules for the interconnection of intrinsically safe circuits between VEGAPULS PS6*.RI(*)**D/H*** and the external indicating and adjustment unit VEGADIS 61 are fulfilled, provided that the total inductance and total capacitance of the connection cable between VEGAPULS PS6*.RI(*)**D/H*** and the external indicating unit VEGADIS 61 L cable = 310 µh and C cable = 2 µf is not exceeded. Ignition protection type intrinsic safety Ex ia IIC For connection to the indicating and adjustment module PLICSCOM or VEGACONNECT 4. 6 VEGAPULS PS62/63/66/67/68.GI/RI(*)******

7 The circuits of the VEGAPULS PS6*.RI(*)**D/H*** are electrically isolated from parts which can be grounded. The metallic parts of VEGAPULS PS6*.RI(*)**D/H*** are electrically connected with the internal and external earth terminal. 4 Application conditions 4.1 Permissible ambient temperatures On the sensor (antenna), zone 20 or zone 21 VEGAPULS PS62.***X**** - X: 1 = FKM (Viton) C - X: 2 = FKM (Viton) C - X: 3 = Kalrez C - X: 4 = FKM (Viton) C with temperature adapter - X: 5 = Kalrez C with temperature adapter VEGAPULS PS63.***X**** - X: 1 = PTFE C - X: 2 = PPH C VEGAPULS PS66.***X**** - X: 1 = FKM (Viton) C - X: 2 = FKM (Viton) C - X: 3 = Kalrez C - X: G = graphite and ceramic C with temperature adapter - X: H = graphite and ceramic C with temperature adapter VEGAPULS PS67.*X***** - X: B = PP C VEGAPULS PS68.***X**** - X: 2 = FKM (Viton) C - X: 3 = Kalrez C - X: 4 = FKM (Viton) C with temperature adapter - X: 5 = Kalrez C with temperature adapter On the electronics housing, zone 21 VEGAPULS PS6*.(*)****** C VEGAPULS PS62/63/66/67/68.GI/RI(*)****** 7

8 4.2 Max. surface temperature On the sensor (antenna), zone 20 or zone 21 VEGAPULS PS6*.(*)****** Process temperature +2 K On the electronics housing, zone 20 or zone 21 VEGAPULS PS62/63/66/68.GI***K/L/P/F***, VEGAPULS PS67.GI**K/L/P/F*** Ambient temperature +22 K VEGAPULS PS6*.RI(*)**D/H*** VEGAPULS PS62/63/66/68.GI***V/E***, VEGAPULS PS67.GI**V*** limited by a thermal fuse to Ambient temperature +22 K +98 C 4.3 Protection rating Housing protection classification, zone 20 or zone 21: IP 66 Sensor (antenna), zone 20 or zone 21: IP 68 5 Installation/mounting The VEGAPULS PS6*.GI/RI(*)****** must be mounted in such a way that the antenna or tube extensions cannot bend or touch the vessel wall due to the influence of vessel installations and moving bulk solids. This applies especially to lenghts over 3 m. 6 Material resistance The VEGAPULS PS6*.GI/RI(*)****** must only be used in media against which the materials of the wetted parts are sufficiently resistant. 7 Grounding The VEGAPULS PS6*.GI/RI(*)****** must be grounded. 8 Locking mechanism of housing cover With the single-chamber housing versions the lid has to be screwed into the stop and secured with the lock fitting before set-up and the use of the VEGAPULS PS6*.GI/RI(*)****** in hazardous atmospheres. For the double-chamber housing versions, the lid of the connection compartment and the lid of the electronics housing have to be screwed into the stop and secured with the corresponding cover lock before instrument set-up and use of VEGAPULS PS6*.GI/RI(*)****** in hazardous atmospheres. 8 VEGAPULS PS62/63/66/67/68.GI/RI(*)******

9 Single chamber housing 1 1 Locking screw of the cover Cramp 2 Locking screw of the cover VEGAPULS PS62/63/66/67/68.GI/RI(*)****** 9

10 Double chamber housing with connection compartment "Ex-i" connection compartment with electronics module 2 Locking screw of the cover 3 Connection compartment with integrated barrier 9 Cable entries Cable entries must only be replaced by the same types or suitable cable entries/glands certified according to IECEx with at least IP 66. The cable entry sent with the delivery is suitable for the max. housing temperature specified in the VEGAPULS PS6*.GI/RI(*)****** certificate. If a different cable entry is used, the separately certified cable entry/gland determines the max. permissible ambient temperature on the housing (max. values: -40 C, +98 C). 10 Installation with swivelling holder The VEGAPULS PS6*.GI/RI(*)****** in the version with swivelling holder must be mounted so that, after the antenna has been aligned by means of the swivelling holder and the wheel flange has been screwed down, protection class IP 66 is maintained between zone 20 and Versions with rinsing connection For the VEGAPULS PS6*.GI/RI(*)****** in the version with rinsing connection, please make sure that protection IP 66 is ensured at the connection to the reflux valve. After removal of the reflux valve or the rinsing connection on the reflux valve, the opening must be closed with a suitable plug screw in order to maintain protection IP 66. Please make sure that there is no dust Ex atmosphere during purging processes in the antennas and cleaning of the sensor. 10 VEGAPULS PS62/63/66/67/68.GI/RI(*)******

11 VEGAPULS PS62/63/66/67/68.GI/RI(*)****** 11

12 VEGA Grieshaber KG Am Hohenstein Schiltach Germany Phone Fax ISO 9001 VEGA Grieshaber KG, Schiltach/Germany 2010 Subject to change without prior notice

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