A 360 view on your packaging line. SPC Software and Product Inspection Solutions

Transcription

1 Weckner 27. Korr. A 360 View on Your Packaging Line SPC Software and Product Inspection Solutions Product Quality Consumer Safety A 360 view on your packaging line Equipment Effectiveness

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3 The Sartorius Group is a leading international laboratory and process technology provider, covering the segments of Bioprocess Solutions, Lab Products & Services and Industrial Weighing. Sartorius Industrial Weighing offers a comprehensive portfolio of products across the manufacturing process of its customers, from goods-in to goods-out, from platform scales to process vessel and silo scales to checkweighers and foreign body detection equipment. Our strong R&D capabilities, including software development, have resulted in a technological market leading position in several product segments. Our global sales, service and manufacturing footprint, allows us to provide our international customers with the best possible service and support. Based on our extensive application expertise, we offer distinct benefits with our products and solutions. In the packaged food industry we provide our customers with a 360 degrees view on their packaging line, helping them to secure product quality, consumer safety and equipment effectiveness. Contents SPC@Enterprise A 360 View on Your Packaging Line 4 QC QA Equipment for Modified Atmosphere Packaging 6 In-Line Checkweighers 7 Combination Systems 7 Metal Detectors 8 X-Ray Detectors 9 Platform Scales 10 End-of-Line Checkweighers 10 Service 11 3

4 A 360 View on Your Packaging Line LITY PRO CT QUA DU In Food production, the challenge is to produce products in time, with the right quality, in line with applicable norms and regulations and at the lowest cost. In other words: Operational Excellence. In order to be able to do this, a clear 360 View on the processing and packaging line is required. Sartorius ProControl@Enterprise or short SPC@Enterprise, statistical process control software, provides you with this view and allows you to secure Product Quality, Consumer Safety and Equipment Effectiveness. SPC@Enterprise, offers configurable interfaces allowing you to record data from a wide variety of machines, equipment and sensors in your packaging line, regardless of manufacturer and model. SPC@Enterprise transforms this data into information via powerful and comprehensive reporting functionalities, allowing you to react instantly if and when required. Flexible data exchanges with ERP or MES systems are possible via secure web-based interfaces. Overall Equipment Effectiveness & Consumer Safety & Product Quality SPC@Enterprise features secure storage and backup of all data logged utilizing an MS SQL database. The Lightweight Directory Access Protocol (LDAP) enables easy and secure user management. SPC@Enterprise Statistical Process Control Software Labelling Filling 4 Data transfer to MES ERP Packing Sealing QC QA Equipment for Modified Atmosphere Packaging (page 6) Visual Inspection Checkweighing In-Line Checkweighers (page 7) At-Line QC QA QC QA Equipment for Modified Atmosphere Packaging (page 6) Platform Scales (page 10)

5 Product Quality A Product Quality SPC@Enterprise supports you in se curing Product Quality through the provision of the following functionalities: > Average weight control according to prepackage legislation. > Avoidance of expensive overfill. > Monitoring of defined CCPs according to your HACCP plan and in compliance with IFS, BRC, ISO and other food safety standards. > Recording of product attributes, (product weight, minimum shelf life, sealing, etc.), with the possibility of media integration (photo s, video s) > Recording of ambient attributes (CIP performed, adjustment of optimal parameters before a production run etc.). > Logging of any critical process parameters (ph, O2 and CO2 content in gas-flushed packages, product moisture content, etc.). Cartonizing Foreign Body Detection X-Ray Detectors (page 9) 36 0 Consumer Safety Equipment Effectiveness vie w on your packa g l ing in e Consumer Safety SPC@Enterprise supports you in securing Consumer Safety through the recording, and analysis of product attributes, including information on metal-or other contaminants, best-before-date and many others. Overall Equipment Effectiveness SPC@Enterprise supports you in securing and improving Overall Equipment Effectiveness (OEE). Based on the information SPC@Enterprise provides, you will be able to minimize loading times, down times and scrap and will be able to detect where you have the biggest potential for improving your output. SPC@Enterprise features the following OEE functionality: > Provides an overview on machine performance, giving you the possibility to utilize hidden capacities and achieve higher productivity. > Displays where you have unnecessary bottle necks and hidden losses. > Provides an overview on non-productive times: machine set-up, maintenance, stand still, break-down etc. > Automatic collection of machine data. Important information on break down causes, can be manually entered by the operator. Checkweighing Leak Testing End-of-Line Checkweighers (page 10) Foreign Body Detection Metal Detectors (page 8) 5

6 PRODUCT QUALITY QC QA Equipment for Modified Atmosphere Packaging Product Quality The company Dansensor is a world leader in Modified Atmosphere Packaging (MAP). They provide quality control and assurance solutions for food companies that package their products in protective gas atmospheres. These solutions help to optimize and quality-assure packaging processes and reduce costs. The packaging of food products in modified atmospheres is a Critical Control Point (CCP) in the production line. All relating and relevant production parameters therefore need to be captured and documented. This is a vital part of the 360 View on Your Packaging Line. Within SPC@Enterprise, we offer the possibility of automatic data capture from the instruments as mentioned below and transform this data via powerful and comprehensive reporting functionalities into easy to understand reports. CheckMate 3 > At-Line gas analyzer for quality control of modified atmosphere packaging. > At a glance, determine if gas composition is within pre-determined limits. > Adjust and test procedures with ease. MAP Check 3 > Online gas analyzer for quality assurance on MAP-enabled flow packaging machines. > Enables major gas savings with the utilization of the optional GasSave function or when paired with MAP Mix Provectus gas mixer. > Reduces work area CO 2 levels. > Provides full traceability. MAP Mix Provectus > Innovative gas mixer for 2 or 3 gases. > Provides information on gas flow, gas consumption and gas mix. > Reduces gas costs when combined with MAP Check 3. 6

7 In-Line Checkweighers PRODUCT QUALITY Sartorius has over 40 years of experience in designing, producing and installing in-line checkweighers for packaged food products. Ever since we introduced the first model into the market in 1969, we have built checkweighers with a focus on: reliability, quality, performance and accuracy. This is reflected in: > High accuracy and extremely short stabilisation times by using EMC weigh cell technology. > Easy operation, whilst also giving you the possibility for detailed analyses. > Powerful trend controlling functionality for steering filling machines. > Easy integration into SPC@Enterprise, giving you a 360 View on Your Packaging Line. EWK 3000 > Maximum throughput of 600 pcs. per minute, maximum available weighing capacity: 7 kg. > Optionally available as all-stainless-steel-version. > Partially or fully encased, for a broad range of hygienic and cleaning requirements. > Customer individual solutions possible. Consumer Safety & Product Quality SYNUS > Modular design, offering you numerous application-specific configurations. > Possibility for integrating a Vistus metal detector, even after initial installation. > Easy to remove belts and weighing tables for cleaning and best possible hygiene. > Adjustable conveyor height, allowing you to adapt the checkweigher to changing conditions. > Maximum throughput of 300 pcs. per minute, maximum available weighing capacity: 7 kg. Combination Systems Combination systems fuse together our SYNUS or EWK 3000 checkweighing systems with our Vistus metal detector. The Sartorius Combination System offers you the following benefits: > Less line space is required for a combination unit, than for separate checkweigher and metal detector units. > The operation of the Vistus is fully integrated into the user interface of the checkweigher. This results in a lower cost than purchasing two separate units. 7

8 Metal Detectors Consumer Safety Sartorius has over 60 years of experience in designing, producing and installing metal detectors. Since 1948, when we first introduced our metal detectors onto the market, we have built our equipment with a focus on: reliability, quality, performance and detection sensitivity. Today we offer a complete product portfolio of metal detectors, including conveyors and reject systems, securing consumer safety, avoiding expensive product recall and damage to your brand image. Using Sartorius metal detectors, combined with SPC@Enterprise, is an important element of your 360 View on Your Packaging Line. Based on this, we help you to comply to many quality and safety standards, for example, IFS and BRC. Vistus > The benchmark for user friendliness and detection sensitivity. > Easy to clean IP65, optional IP69k. > Fast and easy switching between products during production, via an extensive product memory. MDE Metal Detector Economy > Single frequency technology. > Attractive price performance ratio. Observer > Detects stainless steel and ferrous metals in aluminized packaging. > Compact design. > Simple operation. 8

9 X-Ray Detectors PRODUCT QUALITY The application of X-ray detectors in the food industry, brings Consumer Safety to a completely new level. Next to metals, X-Ray detectors are also capable of detecting other contaminants, e.g.: glass, stones, high density plastics, etc. Next to this, X-Ray detectors also offer the possibility of checking product quality aspects, e.g. completeness, detection of cavities and rips in products and perform weight calculations. Sartorius offers a complete product portfolio of X-Ray detectors, including conveyors and rejection systems, securing Consumer Safety, avoiding expensive product recall and damage to your brand image. Using Sartorius X-Ray detectors, combined with SPC@Enterprise, is an important element of your 360 View on Your Packaging Line. Based on this, we will help you to comply to many quality and safety standards, for example, IFS and BRC. Dymond Series For low energy applications > The Dymond series Lynceus software ensures the highest level of contamination detection. > Easy operation via operator interface using F.A.S.T. technology. > Hygienic design, IP65 housing (IP 69k optionally). > Transportation belts can be removed without using tools, making cleaning very easy. Consumer Safety & Product Quality Dyxim S and D Series For horizontal, high energy applications > For inspecting food products in tins, cans and glass bottles. > Dyxim D is equipped with a double beam system, specifically suitable for glass-in-glass applications. Dyxim FB Series For flatbed, low energy applications > For inspecting products in cartons, plastic bags, and metallized film, as well as loose goods. > Detector resolution of mm ensures rapid, high-precision detection of contaminants. > Complete product range, covering a wide range of product sizes and belt speeds. 9

10 PRODUCT QUALITY Platform Scales With it s range of platform scales Sartorius provides solutions for At-Line QC QA applications. Product Quality Combics 3 > Network scale for average weight control. > Also available as the standalone solution Combics SPC. End-of-Line Checkweighers Sartorius offers a range of high load checkweighers for end-of line completeness checks of cartons and boxes. WM high load checkweighers > Weighing capacity upto 120 kg. > Wide variety of interface possibilities either serial or via field buses and Ethernet. > Also available in stainless steel version. EWK high load series > Can be W&M approved. > EMC weigh cell technology featuring high accuracy and extremely short stabilization times. 10

11 Service Product Quality Consumer Safety Sartorius offers services, ranging from factory acceptance tests, all the way through to service contracts, 24/7 emergency support, training and seminars. This will help you to develop and maintain a clear 360 View on Your Packaging Line. A 360 view on your packaging line Equipment Effectiveness We have expert service teams located around the globe, ensuring that support is available on all continents. Wherever your production facility may be, we guarantee to offer you the highest level of service. Our Services include: > Factory Acceptance Tests. > Installation and Commissioning, making sure that the equipment is set-up in an optimum way and is ready to be used. > Equipment Qualification. > Maintenance and Maintenance Contracts, ensuring that your equipment is correctly calibrated, adjusted and cleaned. This guarantees optimum equipment performance, a long service life and prevents unnecessary down time. > Emergency support contracts, ensuring you 24/7 support, 365 days per year. > Repairs and corrective maintenance. Brain Factory Training and Seminars With our extensive Training and Seminar Program we provide sustainable support to help you in your daily work and to make sure you get the most out of our equipment. We provide dedicated training courses for line personnel, production managers, quality control staff and technicians. The topics that we cover include: > Foreign body detection > Dynamic weighing technology > Static weighing techology > Software systems > Regulations Standards 11

12 Sales and Service Contacts for Industrial Weighing For contacts in other countries that are not mentioned below, please visit or contact us. Europe America Asia Pacific Germany Sartorius Weighing Technology GmbH Weender Landstrasse Goettingen Phone Fax Sartorius Mechatronics C&D GmbH & Co. KG. Am Gut Wolf Aachen Phone Fax Sartorius Mechatronics T&H GmbH Meiendorfer Strasse Hamburg Phone Fax Austria Sartorius Mechatronics Austria GmbH Franzosengraben Vienna Phone Fax Belgium Sartorius Mechatronics Belgium N.V. Leuvensesteenweg, 248/B 1800 Vilvoorde Phone Fax France & Suisse Romande Sartorius Mechatronics France SAS Parc d affaires Technopolis L.P.: 853 Bâtiment SIGMA RDC 3 Avenue du Canada Les Ulis, France Phone Fax internet.france@sartorius.com Ireland Sartorius Mechatronics Ireland Ltd. Unit 41, The Business Centre Stadium Business Park Ballycoolin Road Dublin 11 Phone Fax info.ireland@sartorius.com Italy Sartorius Mechatronics Italy S.r.l. Viale A. Casati, Muggiò (MB) Phone Fax mecsales.italy@sartorius.com Netherlands Sartorius Mechatronics Netherlands B.V. Edisonbaan MN Nieuwegein Phone Fax weegtechniek.nl@sartorius.com Poland Sartorius Poland sp.z o.o. ul. Wrzesinska Kostrzyn Phone Fax info.pl@sartorius.com Spain Sartorius Mechatronics Spain S.A.U. Offices in Madrid: C/ Isabel Colbrand, 10 12, of Madrid Phone Fax spain.weighing@sartorius.com Switzerland Sartorius Mechatronics Switzerland AG Ringstrasse 24a 8317 Tagelswangen (ZH) Phone Fax mechatronics.switzerland@ sartorius.com U.K. Sartorius Mechatronics UK Ltd. Longmead Business Centre Blenheim Road, Epsom Surrey KT19 9QQ Phone Fax uk.customerservice@sartorius.com USA Sartorius Mechatronics Corporation 5 Orville Drive, Suite 200 Bohemia, NY Phone Toll-free Fax wt.sales@sartorius.com China Sartorius Scientific Instruments (Beijing) Co., Ltd. 33 Yu An Road, Airport Industrial Park Zone B, Shunyi District, Beijing , P.R.China Phone Fax ssil@sartorius.com India Sartorius Mechatronics India Pvt. Ltd. #69/2-69/3, Jakkasandra, Kunigal Road, Nelamangala Tq Bangalore Phone mechatronics.india@sartorius.com Japan Sartorius Mechatronics Japan K.K. 4F Daiwa Shinagawa North Bldg. 8-11, Kita-Shinagawa 1-chome Shinagawa-ku Tokyo Phone Fax info@sartorius.co.jp Philippines Sartorius Mechatronics Philippines, Incorporated Unit 20-A The World Centre Building 330 Senator Gil Puyat, Makati City Philippines Phone Fax enquiry.philippines@sartorius.com Specifications subject to change without notice. Printed in Germany on paper that has been bleached without any use of chlorine. W Publication No.: AA-1512-e13011 Order No.: Ver