CHAPTER 8 PARTS. 235 Unit number 235.

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1 CHAPTER 8 PARTS GENERAL The parts section is broken into three sections. Section is the parts pictorial section where parts are shown in a graphical method with the part number displayed in tables related to the number in the graphic. Section 2 is the parts by description in alphabetical order. If you know the name of the part it can be found easily. The third section is for those that have a number but do not know what it is. Section 3 parts are sorted by number. PARTS BY PICTORIAL This chapter describes assemblies/subassemblies/parts considered replaceable at on-site installation. NOTE: The following is a breakdown description for Serial Number. The serial number will be located on a metal plate located on a cross brace near the Brake Unit. When ordering parts it will be necessary to state the serial number of the Unit. Example: 23 Unit number 23. There are two types of dynamometers described in this parts section. The parts will only fit the dynamometer described in the parts list with the following information: Above Floor Dynamometer Below Floor Dynamometer Above Floor/Below Floor/High Performance Dynamometers High Performance Below Floor Dynamometer A B A/B/H H /99 Page 8-

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3 Figure Control Box DB2 9 AMP Figure 2 Dynamometer communications cable Control Box Empty GEHA ASM 2 Circuit Board ASM IGBT Ribbon Cable Interconnect Circuit Board ASM H Condenser 3 27 Cable, Lift Solenoid Weight Scale Weight Scale Strain Gauge Speed Extension Cable ASM VLIM Restraint Switch Cable ASM POSI 2 Bearing Temperature Cable ASM TEMP+ 3 Strain Gauge Temperature ASM TEMP- 4 RS232 Input Cable ASM ANRS Motor Temp Cable Part of motor Eddy Current Brake Cable ASM BRKA 7 Motor Control Cable ASM MOKA 8 Line Cord local purchase local purchase 9 Dyno Comm Cable EAW079L00A /99 Page 8-3

4 Figure 2 Lift Parts Weight Cell Dummy Weight Cell Lift Beam Top Lift Beam Bottom Air Line Distributor Air Lift Bellow 7 00 Brake Lever for Beam Brake Shoe Page 8-4 /99

5 3 2 4 Figure 3 Pneumatics Components * Order the air hose by the meter. Elbow Air Hose* See Page 4 Air Distribution Block Threaded Cap 3/8" Threaded Coupling /99 Page 8-

6 Figure 4 Pneumatic Assembly Pneumatics Assembly Regulator With Gauge Angled Coupling Control Valve W/ Solenoid Muffler Nipple, Fitted Pressure Gauge Fitting /4" Nipple /4" Elbow /4" Page 8- /99

7 Figure Eddy Current Brake For A/B Brake Assembly Complete Bearing UCP Calibration Strap on Stator Bearing UCP a Strain Gauge Mount b Temperature Sensor ASM TEMP Strain Gauge Assembly Strain Gauge Holder Coil 9V Teflon Washer for Brake Coil /99 Page 8-7

8 Figure Eddy Current Brake For HP Brake Assembly Complete Bearing UCP Bushing, Rubber Coupling Coupling, Rubber Coupling, Flanged 4003 Bushing, Flywheel Flywheel, Inertia Brake, Eddy Current Cover Rotor, Eddy Brake Coil, Eddy Brake Bearing UCP Brake, Eddy Current Assy Strain Gauge Assembly Strain Gauge Holder Page 8-8 /99

9 Figure 7 Coast Down Motor Flanged Coupling # Flanged Coupling # Motor 3 Phase 2.2 Kw Flanged Coupling # Flanged Coupling # Rubber Coupling Shaft Plate Rubber Bumpers Motor Support Rubber Coupling Shaft Plate /99 Page 8-9

10 Figure 8 Roller and Restraint Parts Spring For Retaining Bar a Guide For Restraining Bar Restraining Roller Contact Bar Restraining Roller Pair Cardian Shaft Assembly Rubber Coupling Plate Restraining Roller Pair Roller Belt Side Bearing UCP Roller Belt Side Bearing UCP Motor see page Bearing UCP Roller Sensor Side Bearing UCP Sensor Bracket tooth Sensor Gear Roller Sensor Side NS Impulse Sensor RGD9 IMPU Page 8-0 /99

11 Figure 9 Portability Kit (EESE2A) Parts Caster Shaft Caster Wheel A Spring Clip Holding Fixture Ramp Bracket Ramp, Aluminum Dolly Cart Ramp Bracket Rubber Pad Wheel /99 Page 8-

12 Figure 0 Belts and Pulleys BF Left AF, Center and HP Right Tension Roller Adjustment Mount Roller Pulley Belt Roller Pulley Tension Roller Fastening Bar Belt Tension Roller for BF Tension Roller Adjustment Mount A Tension Roller Bearing Main Pulley on Flywheel Belt Tension Roller for BF A Tension Roller Bearing Belt Tension Roller for AF Tension Roller Bearing Main Pulley on Flywheel Tension Roller Adjustment Mount Belt Tension Roller for AF A Tension Roller Bearing Tension Roller Adjustment Mount Belt Roller Pulley Roller Pulley Pulley, Brake Side Belt Pulley, Motor Side Page 8-2 /99

13 Figure Below Floor Sheet Metal Cover Plate Sensor End Holder For Restraint Switch Center Cover Cover Plate 2 Belt Side Cover Grate 4 00 Grating Support Box ASM ABDO 8 Pit Cover Plate Side Cover Plate Control Box Empty GEHA ASM Pneumatics Assembly See Page 8-2 Frame ASM Complete BF Restraint Switch 00 4 Impulse (Speed) Sensor RGD9 IMPU Sensor Holder NS Fan Kit ASM AXNA /99 Page 8-3

14 Figure 2 Above Floor Sheet Metal Cover Plate Sensor End Holder For Restraint Switch Center Cover Restraint Switch 00 Cover Plate 2 Belt Side Cover Grate Pit Cover Plate Box ASM ABDO 9 Side Cover Plate after sn Side Cover Plate Control Box Empty GEHA ASM 2 Frame ASM Complete AF Rubber Bushing Plastic Roller Shaft A Clip, Wheel Retainer B Washer Impulse (Speed) Sensor RGD9 IMPU 7 Sensor Holder NS Fan Kit ASM AXNA Page 8-4 /99

15 Figure 3 High Performance Sheet Metal Holder, Sensor a Sensor, Impulse (Speed) RGD9 IMPU 2 Cover, Side Plate Cover, Center Cover Plate Belt Side Cover, Grate Box, Control Empty GEHA ASM 7 Cover, Side Plate Brake Cover, Pit Plate Pneumatic Assembly See Page 8-0 Switch, Restraint 00 Holder, Restraint Switch Frame ASM HP Complete NS Fan Kit ASM AXNA NS Box ASM ABDO /99 Page 8-

16 2 3 4 Figure 4 Calibration Kit (9743) Parts Turnbuckle for Calibration Arm Support for Calibration Arm Calibration Arm Calibration Weight Holder Calibration Weight, Single Replacement Strap Figure Weight Calibration Kit ( ) Page 8- /99

17 PARTS IN ALPHABETICAL ORDER Description PART NUMBER USE DWG /4" Fitting Angle Iron, Bridge Pneumatics A/B/H N /4" Hose Cover A/B/H N 00 Hp Brake Complete H Y Adjusting Shim For Restraint Roller 2x3x0, Mm A/B/H N Air Bellow ASM x A/B/H Y Air Hose, Lifting Bridge Pneumatics A/B/H N Air Line Distributor A/B/H Y Air Release Muffler A/B/H Y Angled Coupling, Lifting Bridge Pneumatics A/B/H N ASM Cable Set ASM KA0 A/B/H N Bearing For Tension Rollers A/B/H Y Bearing UCP A/B/H Y Bearing UCP A/B/H Y Bearing UCP 20 (Also RG Dyno) A/B/H Y Belt Tension Adjustment Pulleys A/B/H Y Belt Tension Measure Gauge 973 A/B/H N Belt, HP H Y Brake ASM, Complete, With Flywheels A/B/H Y Brake Caliber For Lifting Beam A/B/H Y Brake Shoe, For Lifting Beam A/B/H Y Brake, 00 Hp H Y Bushing, Brake Shaft H Y Cable For Eddy Current Brake ASM BRKA A/B/H N CalibrationArmASM A/B/H N Calibration Arm With Weights 9743 A/B/H N Calibration Strap Mounted On Stator A/B/H Y Cardan Shaft A/B/H Y Circuit Board, Asm H A/B/H N Circuit Board, Asm Igbt V A/B/H N Coil 9V 2A UL Approved 000 A/B/H Y Coil Mounting Screws A/B/H N Coil, Brake H Y Compensation Bearing For Strain Gauge A/B/H Y Control Box, Empty GEHA ASM A/B/H N Coupling Shaft Plate Min. Torque = 30 Nm A/B/H Y Coupling, Brake Side 4003 H Y Coupling, Rubber Brake H Y Coupling, Spacer H Y Cover Plate, Sensor Side A/B/H Y Cover Plate 2, Belt Side A/- Y Cover Plate 2, Belt Side /B Y Cover Plate 3, Center A/B/H Y Cover Plate 4, Brake Cover, Grate A/- Y Cover Plate 4, Brake Cover, Grate /B Y /99 Page 8-7

18 Description PART NUMBER USE DWG Cover, Belt H Y Cover, Brake H Y Cover, Brake H Y Cover, Center H Y Cover, Impulse End H Y Cover, Lower Brake End H Y Cover, Upper Brake End H Y Drive On Ramps, Aluminum A/- Y Dummy Weight Cell If Weighing Cell Is Not Installed A/B/H Y Electric Motor Cable ASM MOKA A/B/H N Eye Bolts For Lifting Of Dyno A/B/H N Fan Kit ASM AXNA A/B/H N Fitted Nipple, Bridge Pneumatics A/B/H N Flanged Coupling No., Aluminum A/B/H Y Flanged Coupling No. 2, Aluminum A/B/H Y Flat Bar 40x0x For Motor Support A/B/H Y Flywheel, Inertia H Y Frame ASM, Complete /B Y Frame ASM, Complete A/ Y Frame, Assy. Asm Hp H Y Guide For Restraining Roller Bar A/B/H Y Holder For Calibration Weights A/B/H A/B/H N Holder For Restraint Roller Installed Switch A/B/H Y Holding Fixture For Mob Kit A/- Y Impulse Extender ASM VLIM A/B/H N Impulse Transmitter Sensor(Bosch) 304 A/B/H Y Interconnecting Cable, 2 Pole A/B/H N Lifting Beam Plate, Bottom A/B/H Y Lifting Beam Plate, Top A/B/H Y Lifting Lever, Mob Kit A/- Y Main Gear Belt Pulley A/B/H Y Manometer R /4" 28 0 A/B/H N Mount, Strain Gauge H Y Pit Cover A/- Y Pit Cover Plate /B Y Plastic Caster, Mobility Kit A/- Y Plug G /4, Without Magnet Pneumatic Reducing Support, Lifting Bridge A/B/H N Power Reducter8 Amp, 3 Mh 0032 A/B/H N Pressure Regulating Valve G /4" A/B/H N Pressure Regulating Valve, LPS Bar 28 0 A/B/H Y Proximity Switch Holder, Complete A/B/H Y Pulley, Brake Side H Y Pulley, Motor Side H Y Restraining Roller Contact Bar A/B/H Y Restraining Roller Pair (Left And Right) A/B/H Y Restraint Installed Switch 00 A/B/H Y Restraint Roller Bar Switch ASM KA0 A/B/H N Page 8-8 /99

19 Description PART NUMBER USE DWG Retaining Ring A/B/H Y Retaining Ring For Restraint Roller A2x, A/B/H N Roller, Belt Side (No. 2 or 4) A/B/H Y Roller, Sensor Side (No. or 3) A/B/H Y Rs232 Interface Connector ASM ANRS A/B/H N Rubber Bushing At Motor Mounts 7 0 A/B/H Y Rubber Pad For Mobile Dyno 7 0 A Y Separator, Mm 3 2 A/B/H N Shaft (20x7), With Bolt, For Caster A/- Y Shaft (0x8), Distance Screw. Mob Kit A/- N Shaft 0x4,2 Threading ASM A/B/H N Shaft, Left Restraint Roller A/B/H Y Shaft, Right Restraint Roller A/B/H Y Side Cover Plate A/- Y Side Cover Plate /B Y Side Cover Plate, Top (After S/N 33) A/- Y Side Cover Plate, Top (Up To S/N 33) A/- Y Solenoid Valve 3/2 Two-Way /24 V A/B/H Y Spring Cotter Key, Mob Kit A/- N Spring For Restraining Roller Bar A/B/H Y Sprocket Wheel For RPM Sensor A/B/H Y Strain Gauge Holder A/B/H Y Strain Gauge P/DMS Electronic IW A/B/H Y Strap For Calibration Arm A/B/H N Support For Calibration Device ASM A/B/H A/B/H N Supporting Washer, Mob Kit A/- N Tampering Evidence Seals For Control Box A/B/H N Teflon Washer For Eddy Current Brake Coil A/B/H Y Temperature Sensor ASM TEMP A/B/H N Tension Roller Adjustment Mount A/- Y Tension Roller Adjustment Mount /B Y Tension Roller Adjustment Mount Holder /B Y Tension Roller Shaft A/- Y Tension Roller Shaft /B Y Terminal Strip, 4 Pole,. Ohm A/B/H N Threaded Fitting For Pneumatic Coupling A/B/H N Threaded Fitting, 3/8", Lifting Bridge Pneumatics A/B/H N Threaded Nose Cap, 3/8", Bridge Pneumatics A/B/H N Threaded Pin M8xmm A/B/H N Threaded Pin M8x8mm A/B/H N Three-Phase Motor 2.2 Kw N00 70/294V A/B/H Y Toothed Belt HTD 890-4MR ASM A/B/H Y Valve Cable ASM HESW A/B/H N Vehicle Removal Assist Plate A/B/H N Weighing Cells A/B/H Y Wheels For Lifting Lever A/- Y /99 Page 8-9

20 PARTS IN NUMERICAL ORDER PART NUMBER Description USE DWG Shaft 0x4,2 Threading ASM A/B/H N Strain Gauge Holder A/B/H Y Side Cover Plate A/- Y Shaft, Right Restraint Roller A/B/H Y Shaft, Left Restraint Roller A/B/H Y Compensation Bearing For Strain Gauge A/B/H Y Flanged Coupling No., Aluminum A/B/H Y Flanged Coupling No. 2, Aluminum A/B/H Y Flat Bar 40x0x For Motor Support A/B/H Y Belt Tension Adjustment Pulleys A/B/H Y Main Gear Belt Pulley A/B/H Y Teflon Washer For Eddy Current Brake Coil A/B/H Y Dummy Weight Cell If Weighing Cell Is Not Installed. A/B/H Y Tension Roller Shaft A/- Y Tension Roller Shaft -/B Y Calibration Strap Mounted On Stator A/B/H Y Plastic Caster, Mobility Kit A/- Y Shaft (20x7), With Bolt, For Caster A/- Y Shaft (0x8), Distance Screw. Mob Kit A/- N Vehicle Removal Assist Plate A/B/H N Flywheel, Inertia H Y Pulley, Brake Side H Y Cover, Brake H Y Strain Gauge P/DMS Electronic IW2-04 A/B/H Y Calibration Arm ASM A/B/H N Support For Calibration Device ASM A/B/H A/B/H N Holder For Calibration Weights A/B/H A/B/H N Strap To Connect To Calibration Arm, If Not Already A/B/H N Mounted On Unit Brake Shoe, For Lifting Beam A/B/H Y Frame ASM, Complete -/B Y Frame ASM, Complete A/ Y Sprocket Wheel For RPM Sensor A/B/H Y Roller, Sensor Side (Nr. Or 3) A/B/H Y Roller, Belt Side (No. 2 Or 4) A/B/H Y Proximity Switch Holder, Complete A/B/H Y Lifting Beam Plate, Bottom A/B/H Y Lifting Beam Plate, Top A/B/H Y Cover Plate, Sensor Side A/B/H Y Cover, Impulse End H Y Cover Plate 2, Belt Side A/- Y Cover Plate 4, Brake Cover, Grate A/- Y Restraint Roller Pair (Right And Left) A/B/H Y Side Cover Plate, Top (Up To S/N 33) A/- Y Side Cover Plate, Top (After S/N 33) A/- Y Cover Plate, Center A/B/H Y Page 8-20 /99

21 PART NUMBER Description USE DWG Drive On Ramps, Aluminum A/- Y Brake ASM, Complete, With Flywheels A/B/H Y Tension Roller Adjustment Mount A/- Y Tension Roller Adjustment Mount -/B Y Tension Roller Adjustment Mount Holder -/B y Holding Fixture For Mob Kit A/- Y Lifting Lever, Mob Kit A/- Y Brake Caliber For Lifting Beam A/B/H Y Side Cover Plate -/B Y Cover Plate 2, Belt Side -/B Y Plate, Pit Cover -/B Y Plate, Pit Cover A/- Y Restraining Roller Contact Bar A/B/H Y Holder For Restraint Roller Installed Switch A/B/H Y Mount, Strain Gauge H Y Hp Brake Complete H Y Coupling, Spacer H Y Frame, Assy. Asm Hp H Y Cover, Lower Brake End H Y Cover, Brake H Y Cover, Belt H Y Cover, Upper Brake End H Y 4 00 Cover Plate 4, Brake Cover, Grate -/B Y 4003 Coupling, Brake Side H Y 7 00 Air Bellow ASM x2 A/B/H Y 7 0 Rubber Bushing At Motor Mounts A/B/H Y 7 0 Rubber Pad For Mobile Dyno A Y Cardan Shaft A/B/H Y Weighing Cells A/B/H Y Pulley, Motor Side H Y Coupling, Rubber Brake H Y Coupling Shaft Plate Min. Torque = 30 Nm A/B/H Y Bushing, Brake Shaft H Y Brake, 00 Hp H Y Coil, Brake H Y Three-Phase Motor 2.2 Kw N00 70/294V A/B/H Y Belt, HP H Y Toothed Belt HTD 890-4MR ASM A/B/H Y Wheels For Lifting Lever A/- Y Retaining Ring For Restraint Roller A2x,2 A/B/H N Retaining Ring A/B/H Y Eye Bolts For Lifting Of Dyno A/B/H N Threaded Pin M8x8mm A/B/H N Threaded Pin M8xmm A/B/H N Supporting Washer, Mob Kit A/- N Adjusting Shim For Restraint Roller 2x3x0, Mm A/B/H N Guide For Restraining Roller Bar A/B/H Y Coil Mounting Screws A/B/H N /99 Page 8-2

22 PART NUMBER Description USE DWG Spring For Restraining Roller Bar A/B/H Y Spring Cotter Key, Mob Kit A/- N Bearing For Tension Rollers A/B/H Y Bearing UCP 20 A/B/H Y Bearing UCP 208 A/B/H Y Bearing UCP 20 A/B/H Y Threaded Nose Cap, 3/8", Bridge Pneumatics A/B/H N /4" Fitting Angle Iron, Bridge Pneumatics A/B/H N Fitted Nipple, Bridge Pneumatics A/B/H N Solenoid Valve 3/2 Two-Way /24 V A/B/H Y Without Magnet Plug G / Pressure Regulating Valve G /4" A/B/H N 28 0 Pressure Regulating Valve, LPS Bar A/B/H Y 28 0 Manometer R /4" A/B/H N Air Hose, Lifting Bridge Pneumatics A/B/H N Air Line Distributor A/B/H Y /4" Hose Cover A/B/H N Pneumatic Reducing Support, Lifting Bridge A/B/H N Air Release Muffler A/B/H Y Threaded Fitting For Pneumatic Coupling A/B/H N Angled Coupling, Lifting Bridge Pneumatics A/B/H N Threaded Fitting, 3/8", Lifting Bridge Pneumatics A/B/H N 00 Restraint Installed Switch A/B/H Y 304 Impulse Transmitter Sensor(Bosch) A/B/H Y Interconnecting Cable, 2 Pole A/B/H N Circuit Board, Asm H-8 A/B/H N Circuit Board, Asm Igbt V. A/B/H N 3 2 Separator, Mm A/B/H N Terminal Strip, 4 Pole,. Ohm A/B/H N Tampering Evidence Seals For Control Box A/B/H N 0032 Power Reducter8 Amp, 3 Mh A/B/H N 000 Coil 9V 2A UL Approved A/B/H Y ASM KA0 ASM Cable Set A/B/H N ASM ANRS Rs232 Interface Connector A/B/H N ASM AXNA Fan Kit A/B/H N ASM BRKA Cable For Eddy Current Brake A/B/H N ASM HESW Valve Cable A/B/H N ASM KA0 Switch, Restraint Roller Rear A/B/H N ASM MOKA Electric Motor Cable A/B/H N ASM TEMP Temperature Sensor A/B/H N ASM VLIM Impulse Extender A/B/H N GEHA ASM Control Box, Empty A/B/H N 973 Belt Tension Measure Gauge A/B/H N 9743 Calibration Arm With Weights A/B/H N Page 8-22 /99

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