Formwork Direct International Ltd Phone No +44 (0151) Fax no +44 (0151)

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2 Tie Rod & Formwork s well as containing our comprehensive range of Formwork Tie Sytems; this section also covers our market leading Rapidobat Column Former. Exclusive also to Formwork Direct are innovations such as Shuttering Strip,Speed Edge Formwork, Rib Stop, etc. Tierod - Bar 15mm: Ultimate Strength 180kn Stock Sizes (m) mm: Ultimate Strength 520kn Stock Sizes (m) mm: Ultimate Strength 844kn 20mm: Ultimate Strength 210kn Stock Sizes (m) mm: Ultimate Strength 1070kn 40mm: Ultimate Strength 1320kn Tierod - Wing Nuts Sizes 15mm upwards supplied as a load bearing hex nut Size Pack Size (No.) Singles 32 Singles 36 Singles 40 Singles

3 Formwork Tierod - Waler Plates Tierod - Connectors c/w centrepin stop Bar Size Length 15 30x x x x x250 Bar Size Type Pack Size (No.) x120x10 Pressed x120x20 Plain x130x35 Plain Singles x160x40 Plain Singles x220x50 Plain Singles Tierod - Weldable nchors Tierod - Water Barrier Nuts Size Dims Weld Seam Required x50 4 Tierod - Plastic Sleeve Bar Type Length Disc 15 Flanged Ribbed Flanged Welded Plate x120 Reducers: Bar Size Per Nut ll in 2m lengths To Suit Size Pack Bar (INT/EXT) Size (m) 14/ / / / / /46 30

4 Tierod - Sleeve Connector Tierod - Plastic Cones To Suit Sleeve Pack Size (No.) 22/ Tierod - Opti Tubes Size / also available in Spiral 26/ also available in spiral Cone Removal Key to suit Pack Size (No.) Tierod - MKK Cones Steel plastic climbing cones one piece precut cone and sleeve combination for through ties Size Length Pack Size (No.) 22/ / / / / / / / / / / Opti Stopper Size SWL Dims (kn) long x 60 x long x 70 x long x 70 x 57 Tierod - SKK Cones ll steel climbing cones Size SWL Dims (kn) long x 80 x 30

5 Formwork Tierod - Cast In nchors Tierod - Flanged Nuts Both complete with nailing plate Bar Size Type Length Fail Load (kn) 15 Cast-in-anchor Form nchor Plastic nchor Size Flange Tierod - ngle Washers Tierod - Rock nchors Bar size Dims 15 Pressed plate 120x120x6 Size 15mm 20mm 26.5mm Length 130mm 125m 135mm Drill Size 35-37mm 41-43mm 51-53mm Minimum Embed Depth 230mm Tierod - Rubber Stoppers Tierod - Hex Nuts Size Pack Size (No.) Bar Size Size 15 30x x x120

6 Tierod - Wave nchor Tierod - Hook nchor Tierod - Tapered Plastic Stoppers Bar Size Length Bar Size Length Tierod - Loop nchors (45 degree angle) Size Pack Size (No.) Fibre Concrete Formwork Can be used as shuttering for slab edges or for covering of joints in slab shutters. The dovetail profile on the inner side of the board provides a secure bond to the concrete. Bar Size Length Width Tierod - Spring Clamp Formwork Tape Width Length Tensioning lever to suit Bar Size Plate Size x75 Width Roll Length Box (m) (Qty Rolls)

7 Formwork Design Formwork Foam is a low density, closed cell polyethylene foam designed to stop grout loss at formwork joints. It s supplied with removable tape on one side which leaves an adhesive face on removal which fixes the foam to the shutterface. Formwork Foam dhesive on One Side, Closed Cell Foam Stopping Grout Loss at Formwork Joints Technical Details Density Tensile strength Tensile Elongation Working Temp dhesion to steel 21-24kg/m 3 120Kpa min 160% min Min 0 C - Max 120 C 20 mins N/m 24 hours N/m (Self adhesive) Supply 12x6mm: 10m rolls (25 rolls per box) 24x12mm: 5m rolls (12 rolls per box) Width Roll Length (m) Box (Qty) 12x rolls 24x rolls

8 Design Rib Stop Expanded Metal Formwork is specifically designed for concrete construction. It is produc from hot dipped zinc coat steel and features 21mm ribs running lengthwise a the sheet. It can be used construction joints and st ends. The construction of the sheet is also designed to produce a mechanical key and a strong bond across the joint. Rib Stop Expanded Metal Formwork dvantages Time saving no stripping of formwork llows continuous fixin of reinforcement no preparation of joint sur Easy installation the are easily cut by hand shaped to formwork application Can be radiused to sui curved applications Lightweight & easy to handle Rib Stop reduces the concrete pressure on the construction joint Rib Stop reduces the risk of blow holes or honeycombing Thickness Length Width

9 Formwork Design Speed Edge Formwork is made from galvanised sheet metal and is used for shuttering base and floor slabs. Corners are easily installed by simply cutting the base of the standard 2.25 m long units. Speed Edge Formwork dvantages Self-supporting No additional support Fast installation No stripping required Z Y Method of Installation Simple lap joints with mm overlap Fix with standard or extra long nails External corner: cut base and bend Standard Sizes Type H B Units (in mm) (in mm) per pallet R m R m R m R m R m H B Standard unit length 2.25 m dvantages The forces of the concrete weight (Z) and the formwork pressure (Y) are in balance. The only fixing required is nailing to prevent the formwork moving sideways. Speed Edge Formwork Height Width Length (m)

10 Design With shuttering strips openings of all sizes in base slabs and concrete floors are quickly and easily installed. Shuttering strips are perforated crosswise every 50 mm. So the length of the opening is a multiplication of this size, e.g. 150 x 150 mm, 200 x 300 mm, 250 x 250 mm. The scaled profile ensures proper bond to the concrete. Shuttering Strips Method of Installation Unroll shuttering strip and cut to length with tin snips or angle grinder Fold shuttering strip over the edge of a table at the required length and trim Fix the overlapping ends with tie wire or metal strips. Finished! Standard Sizes Type Height Units per pallet SF mm 480 m SF mm 480 m SF mm 420 m SF mm 420 m SF mm 360 m SF mm 360 m SF mm 300 m Shuttering Strip Height Roll Length (m)

11 Formwork Installation 1. Securing Base: The base of the tube can be restrained by using a simple square timber arrangement fixed to the ground or decking as required. 2. Securing Top: The top of the tube can be restrained with a similar frame as the base, off of which traditional props can be used to plumb and restrain the tube vertically. Note: lways erect tubes with the arrows pointing upwards, which ensures correct operation of the tear-off strip. Storage Rapidobat tubes are very strong, but remember they are made from paper! The tubes must be protected from excessive moisture before and during use. If space permits, the tubes should ideally be stored vertically and suspended above ground (eg. on pallets) to permit airflow. good sized tarpaulin which totally covers the Rapidobat tubes would normally be sufficient short term protection from weather elements. Note: It makes good sense to plan Rapidobat deliveries in close sync with the construction programme. Rapidobat *lways store off the ground and under cover Keep Dry. Erect Tube. Pour Concrete. Pull Tear-Off Strip. Securing the base of the tube Securing the top of the tube Cutting Rapidobat is normally supplied pre-prepared to any required cut length. However, if tubes need to be shortened on site, cut only from the bottom of tube using a fine tooth blade (cutting from the bottom of the tube ensures that the function of the tear-off strip is not necessarily affected). Re-seal the liner to the cut rim with a proprietary formwork tape. Placing Concrete Up to 4m high and/or up to 450mm diameter, normal pouring methods (eg. by skip or bucket) can be used. Over 4m high and/or 450mm diameter, place concrete by pump and hose. Place concrete slowly to eliminate air entrapment between tube and liner. Only vibrate from inside the tube. Stripping Stripping Column must be stripped within 48 hours of pour. 1. Pull special tear-off strip down full length of tube. 2. Flap open the tube and push off of column. 3. Remove inner liner from column and inspect the concrete finish. 4. Replace the Rapidobat tube for protection to the newly cast column.

12 Rapidobat Circular Rapidobat Square Rapidobat Hexagonal Grade - Seamless: unique solution providing a totally seam free concrete column Grade B Lined: Internally fitted with a PVC liner giving a high quality fair faced finish. There will be a hairline seam down the column where the liner butt joints. Complete with Chamfered corners Grade C Unlined: n economical tube ideal for columns where the finish is not fair faced. Size Overall Tube Diameter 200x x x x x x x x Dim Dim S Overall Tube Diameter Rapidobat Octagonal S Diameter Wall Thickness Dim Dim S Overall Tube Diameter

13 Formwork Rapidobat Fixing Collars Rapidobat Fixing Collars Rapidobat Mushroom Heads Re-usable made to order other options and sizes available Type For Tube Diameters D Type For Tube Diameters M M M M Rapidobat Fixing Collar Type For Tube Diameters P

14 Rapidobat Column Tops Rom Parma Palermo S S1 S S1 S S1 Ø Stütze B Ø Stütze B Ø Stütze B Type H H1 S S1 Rom Dia +120 Parma Dia +180 Palermo Dia +220 Rapidobat Column Bases Messina Verona ncona S Ø Stütze S1 S Ø Stütze S1 Ø Stütze S S1 Type H H1 S S1 Messina Dia Verona Dia ncona Dia + 130

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