Measuring Sensors PRODUCT DESCRIPTION

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1 Measuring Sensors PROUT SRIPTION

2 ontents: Optical distance sensors - Overview and advantages Special features of the optical distance sensors Sensor selection table ata sheets of the optical distance sensors Special features of the rotoscan RO-4 ata sheet rotoscan RO-4 ll rights reserved, especially the rights of copying and translation. opying or reproduction in any form requires prior written permission from Leuze electronic GmbH & o. KG Subject to changes due to technical progress.

3 Optical distance sensors Overview and advantages - Optical distance sensors with technology - Optical distance sensors with phase measurement technology - High flexibility through configuration - Reflection-independent distance information - High accuracy of measurement due to calibration / internal referencing - Light source L: measurement range from 25 1,400mm - Light source laser: measurement range from 20 30,000mm - nalogue output with current (4 20m) or voltage (1 10V) - igital RS 232 or RS 485 interface - Teachable switching outputs - Supply voltage 18 30V for sensors with analogue output - Supply voltage 10 30V for sensors with digital interface or switching outputs - M12 connector - Protection class IP 67 Innovative mounting system for rod mounting or mounting holes for screw mounting ccessories: - Mounting systems - P configuration software - onfiguration cable - onfiguration adaptor - onnectors 1

4 Special features of the optical distance sensors OS 25 - Optical triangulation distance sensor with technology - Light source: red light L - Measurement range: mm - nalogue voltage output 1 10V - Teachable and invertible analogue output (button and cable) - M12 connector - Plastic housing - Protection class IP 67 OSL 8 - Optical triangulation distance sensor with technology - Light source: red light laser - Measurement range: mm - nalogue voltage output 1 10V or analogue current output 4 20m - igital RS 232 or RS 485 interface - Teachable switching outputs - M12 connector (8-pin) - Robust metal housing - Protection class IP 67 dvantage 1: ompact construction dvantage 2: High measurement rate: measurement time < 10ms dvantage 3: Reflection-independent distance information dvantage 4: asy operation dvantage 1: ompact construction dvantage 2: Large measurement range dvantage 3: High accuracy of measurement dvantage 4: Reflection-independent distance information dvantage 5: High flexibility due to P-based configuration 2

5 OS 96 - Optical triangulation distance sensor with technology - Light source: red light/infrared L, red light laser - Measurement range: 60 5,000mm - nalogue voltage output 1 10V or analogue current output 4 20m - igital RS 232 or RS 485 interface - Teachable switching outputs - M12 connector (5-pin) - Robust metal housing with glass optics - Protection class IP 67 OSL 30 - Optical distance sensor with phase measurement technology - Light source: red light laser - Measurement range: ,000mm - nalogue voltage output 1 10V or analogue current output 4 20m - igital RS 232 or RS 485 interface - Teachable switching outputs - M12 connector (8-pin) - Robust metal housing - Protection class IP 67 dvantage 1: onstruction with large measurement range dvantage 2: High accuracy of measurement dvantage 3: Reflection-independent distance information dvantage 4: High flexibility due to P-based configuration dvantage 1: Measurement range up to 30m dvantage 2: High accuracy of measurement due to internal referencing dvantage 3: Reflection-independent distance information dvantage 4: L display and key pad for configuration 3

6 Sensor selection table Operating principle esignation Measurement range Measurement time Resolution Light source Operating voltage L red light L infrared Laser red light Laser infrared 10 30V 18 30V OS 25/V-200-S mm 5 10ms 1mm 22 28V 24V OSL 8/V4-45-S mm 4 10ms 0.01mm OSL 8/4-45-S mm 4 10ms 0.01mm OSL 8/V S mm 2 7ms mm OSL 8/V4-400-S mm 4 10ms 0.1mm OSL 8/4-400-S mm 4 10ms 0.1mm OSL 8/V S mm 2 7ms mm OSL 8/ S mm 2 7ms mm OS 96M/V mm 10 50ms mm OS 96M/V mm 10 50ms mm OS 96M/V mm 10 50ms mm OS 96M/V mm 10 50ms mm OS 96M/ mm 10 50ms mm OS 96M/ mm 10 50ms mm OS 96M/ mm 10 50ms mm OS 96M/ mm 10 50ms mm OS 96M/S mm 10 50ms mm OS 96M/S mm 10 50ms mm OS 96M/V mm 10 50ms mm OS 96M/V ,400mm 10 50ms 0.1 1mm OS 96M/V ,400mm 10 50ms 0.1 1mm OS 96M/V ,200mm ms 0.1 1mm OS 96M/V ,000mm ms 1 5mm OS 96M/V ,000mm ms 1 5mm OS 96M/V ,000mm ms 1 3mm OS 96M/V ,000mm ms 1 3mm OS 96M/V ,000mm ms 1 3mm OS 96M/V ,000mm ms 1 3mm OS 96M/ ,000mm ms 1 3mm OS 96M/ ,000mm ms 1 3mm OS 96M/ ,000mm ms 1 3mm OS 96M/ ,000mm ms 1 3mm OS 96M/S ,000mm ms 1 3mm OS 96M/S ,000mm ms 1 3mm OSL 96K/V S ,300mm 2 7ms 1 5mm OSL 96K/ S ,300mm 2 7ms 1 5mm OS 96M/V ,000mm ms 1 20mm OS 96M/V ,000mm ms 1 20mm OS 96M/V ,000mm ms 1 20mm OS 96 M/6-600-S mm 1 5ms mm OS 96 M/V6-600-S mm 1 5ms mm OSR 96 M/6-600-S mm 1 5ms mm OSR 96 M/V6-600-S mm 1 5ms mm OSL 96 M/6-800-S mm 1 5ms mm OSL 96 M/V6-800-S mm 1 5ms mm OSL 96 M/ S mm 1 5ms 1 3mm OSL 96 M/V S mm 1 5ms 1 3mm 4

7 Output Housing onnection Options Page igital nalogue PNP transistor NPN transistor RS 232 RS 485 / RS 422 thernet TP/IP urrent Voltage Plastic Metal M12 connector Terminals onnectors Teachable switching outputs P configuration Heating

8 Sensor selection table Operating principle esignation Measurement range Measurement time Resolution Light source Operating voltage OSL 30/V-30M-S ,000mm ms 0.1mm/1mm OSL 30/ M-S ,000mm ms 0.1mm/1mm OSL 30/ M-S ,000mm ms 0.1mm/1mm OSL 30/24-30M-S ,000mm ms 0.1mm/1mm L red light L infrared Laser red light Laser infrared 10 30V 18 30V 22 28V 24V RO ,000mm 40ms 0.36 RO ,000mm 40ms 0.36 RO ,000mm 40ms 0.36 RO 4plus 0 50,000mm 40ms 0.36 RO 4-08plus 0 25,000mm 40ms

9 Output Housing onnection Options Page igital nalogue PNP transistor NPN transistor RS 232 RS 485 / RS 422 thernet TP/IP urrent Voltage Plastic Metal M12 connector Terminals onnectors Teachable switching outputs P configuration Heating

10 OS 25 Optical distance sensors imensioned drawing mm V nalogue voltage output 1 10V, teachable, can be inverted M 12 circular connector asy alignment through visible red light F Optical axis Transmitter Receiver L yellow, green Teach button Reference edge for the measurement (cover glass) lectrical connection We reserve the right to make changes ods_30e.fm I I ccessories: (available separately see page 82) IP 69K IP 67 able with M12 connector (K- ) M12 connectors (K, KS ) Mounting systems Leuze electronic GmbH + o. KG Post-box Owen-Teck Tel OS 25/V-200-S12-04

11 OS 25 Specifications Optical data Measurement range 1) mm Resolution 1mm Light source L Wavelength 660nm (visible red light) Light spot 8x8mm 2 at 200mm Receiver line rror limits (relative to measurement range end value) 1) 2) Linearity ±2.5% Repeatability 2) ±2% b/w detection thresh. (6 90% rem.) ± 4% Timing Measurement time 5 10ms Response time 20ms elay before start-up 100ms lectrical data Operating voltage U 18 30V (incl. residual ripple) Residual ripple 15% of U ias current 25m Switching output nalogue output voltage 1 10V, R L 5kΩ Scanning range adjustment T II teach button or teach line (see remarks) Indicators L green ready L yellow object is located in the taught detection range; additional display functions of the Ls during the teach procedure - see remarks Mechanical data Housing plastic Optics cover plastic Weight 15g onnection type M12 connector, 4-pin nvironmental data mbient temp. (operation/storage) / Protective circuit 3) 2, 3 V safety class 4) II, all-insulated Protection class IP 67, IP 69K 5) L class 1 (acc. to N ) Standards applied I Options Teach input Input resistance 10 kω ± 10% ctive/not active U /0V or not connected 1) bsolute value measurement, luminosity coefficient 6 90%, 20, measurement object 50x50mm² 2) Same object, identical environmental conditions, measurement object 50x50mm² 3) 2=polarity reversal protection, 3=short-circuit protection for all outputs 4) Rating voltage 250V 5) IP 69K test acc. to IN part 9 simulated, high pressure cleaning conditions without the use of additives, acids and bases are not part of the test Order guide F rea not defined Linearity not defined Measurement range Object present No object detected Measurement distance esignation Part No. With M12 connector OS 25/V-200-S Remarks T II teach-in via button Teach 1V analogue output Position the measured object at the desired distance. Press the teach button until the green L illuminates and the yellow L flashes. Release the teach button in the time window of 2 4s. Teach 10V analogue output Position the measured object at the desired distance. Press the teach button until the green L flashes and the yellow L illuminates. Release the teach button in the time window of 4 6s. T II teach-in via input Teach 1V analogue output Position the measured object at the desired distance. Teach input (PIN 2) to U until green L illuminates and yellow L flashes. isconnect the teach input or set to 0V in the time window 2 4s. Teach 10V analogue output Position the measured object at the desired distance. Teach input (PIN 2) to U until green L flashes and yellow L illuminates. isconnect the teach input or set to 0V in the time window 4 6s. Further notices Following a successful teach process, the yellow L illuminates within the taught measurement range. Permanent, fast flashing of Ls indicates an unsuccessful teach process (sensor continues to function with the old values, however). Remedy: Repeat teach process, activate teach button / teach input > 6s or de-energise sensor. Operate teach button with a blunt object. OS 25/V-200-S

12 OSL 8 Optical laser distance sensors imensioned drawing 25 45mm V Reflection-independent distance information Highly insensitive to extraneous light nalogue current and voltage output Measurement range and mode adjustable Teachable switching output M12 turning connector F Receiver Transmitter Optical axis 90 turning connector L yellow, green Reference edge for the measurement (cover glass) lectrical connection We reserve the right to make changes ods_21e.fm I I ccessories: (available separately see page 84) Mounting systems onfiguration adaptor UPG 5 onfiguration software able with M12 connector (K- ) ontrol guard IP 69K IP 67 Leuze electronic GmbH + o. KG Post-box Owen-Teck Tel OSL 8/V4-45-S12-05

13 OSL 8 Specifications Optical data Measurement range 1) 25 45mm Resolution 0.01mm Light source laser Wavelength 650nm (visible red light) Light spot divergent, 1x6mm 2 at 45mm Laser warning notice see remarks rror limits (relative to measurement distance) bsolute measurement accuracy 1) 0.5% Repeatability 2) 0.1% b/w detection thresh. (6 90% rem.) 0.5% Timing Measurement time 4 10ms Response time 20ms elay before start-up 300ms lectrical data Operating voltage U 18 30V (incl. residual ripple) Residual ripple 15% of U ias current 50m Switching output PNP transistor, high-active Signal voltage high/low (U -2 V)/ 2V nalogue output voltage 1 10V, R L 2kΩ current 4 20m, R L 500Ω Indicators teach-in on GN teach-in on +U L green continuous light ready flashing fault teaching procedure no voltage L yellow continuous light object inside teach-in measurement distance flashing teaching procedure object outside teach-in measurement distance Mechanical data Housing metal Optics cover glass Weight 70g onnection type M12 connector, 8-pin, turning nvironmental data mbient temp. (operation/storage) / Protective circuit 3) 2, 3 V safety class 4) II, all-insulated Protection class 5) IP 67, IP 69K 6) Laser class 2 (acc. to N ) Standards applied I ) Luminosity coefficient 6% 90%, over the entire temperature range, measurement object 50x50mm² 2) Same object, identical environmental conditions, measurement object 50x50mm² 3) 2=polarity reversal protection, 3=short-circuit protection for all outputs 4) Rating voltage 250V 5) In stop position of the turning connector (turning connector locked) 6) IP 69K test acc. to IN part 9 simulated, high pressure cleaning conditions without the use of additives, acids and bases are not part of the test F rea not defined Linearity not defined Measurement range Object present No object detected Measurement distance Tables iagrams Remarks Measurement time depends on the reflectivity of the measurement object and on the measurement mode. Teaching procedure: Position measured object at desired measurement distance. onnect teach input to +U for 2s. Reconnect teach input to GN, switching output is programmed. The voltage output of the analogue version is calibrated before delivery. Order guide esignation With M12 connector OSL 8/V4-45-S onfiguration adaptor UPG OSL 8/V4-45-S

14 OSL 8 Optical laser distance sensors imensioned drawing 25 45mm V Reflection-independent distance information Highly insensitive to extraneous light igital RS 232 and RS 485 interface Measurement range and mode adjustable Teachable switching output M12 turning connector F Receiver Transmitter Optical axis 90 turning connector L yellow, green Reference edge for the measurement (cover glass) lectrical connection We reserve the right to make changes ods_22e.fm I I ccessories: (available separately see page 84) Mounting systems able with M12 connector (K- ) onfiguration software ontrol guard IP 69K IP 67 Leuze electronic GmbH + o. KG Post-box Owen-Teck Tel OSL 8/4-45-S12-05

15 OSL 8 Specifications Optical data Measurement range 1) 25 45mm Resolution 0.01mm Light source laser Wavelength 650nm (visible red light) Light spot divergent, 1x6mm 2 at 45mm Laser warning notice see remarks rror limits (relative to measurement distance) bsolute measurement accuracy 1) 0.5% Repeatability 2) 0.1% b/w detection thresh. (6 90% rem.) 0.5% Timing Measurement time 4 10ms Response time 20ms elay before start-up 300ms lectrical data Operating voltage U 10 30V (incl. residual ripple) Residual ripple 15% of U ias current 50m Switching output PNP transistor, high-active Signal voltage high/low (U -2 V)/ 2V igital output RS 232 3) 9600 aud RS 485 3) 9600 aud, no termination Transmission protocol 4) 2 byte transmission, continuous data flow Indicators L green continuous light ready flashing fault teaching procedure no voltage L yellow continuous light object inside teach-in measurement distance flashing teaching procedure object outside teach-in measurement distance Mechanical data Housing metal Optics cover glass Weight 70g onnection type M12 connector, 8-pin, turning nvironmental data mbient temp. (operation/storage) / Protective circuit 5) 1, 2, 3 V safety class 6) II, all-insulated Protection class 7) IP 67, IP 69K 8) Laser class 2 (acc. to N ) Standards applied I ) Luminosity coefficient 6% 90%, over the entire temperature range, measurement object 50x50mm² 2) Same object, identical environmental conditions, measurement object 50x50mm² 3) Higher baud rates can be set 4) 2byte transmission protocol 5) 1=transient protection, 2=polarity reversal protection, 3=short-circuit protection for all outputs 6) Rating voltage 250V 7) In stop position of the turning connector (turning connector locked) 8) IP 69K test acc. to IN part 9 simulated, high pressure cleaning conditions without the use of additives, acids and bases are not part of the test Measurement value Tables iagrams Remarks Parameterisation via P - onnect the device to voltage and simultaneously apply +24V to teach-in (PIN 5) - onnect RS 232 directly to the P - Start OS 96 configuration software, password "OS_96" Measurement time depends on the reflectivity of the measurement object and on the measurement mode. Teaching procedure: Position measured object at desired measurement distance. onnect teach input to +U for 2s. Reconnect teach input to GN, switching output is programmed. Order guide esignation With M12 connector OSL 8/4-45-S OSL 8/4-45-S

16 OSL 8 Optical laser distance sensors imensioned drawing mm V Reflection-independent distance information Highly insensitive to extraneous light nalogue voltage output 1 10V (can be inverted, teachable) 2 teachable switching outputs (push-pull) M12 turning connector asy alignment through visible red light F G Receiver Transmitter Optical axis 90 turning connector L yellow, green Operational control (rotary switch) Reference edge for the measurement (cover glass) lectrical connection We reserve the right to make changes ods_37e.fm I I ccessories: (available separately see page 84) Mounting systems able with M12 connector (K- ) ontrol guard IP 69K IP 67 Leuze electronic GmbH + o. KG Post-box Owen-Teck Tel OSL 8/V S12-04

17 OSL 8 Specifications Optical data Measurement range 1) mm Resolution 2) mm Light source laser Wavelength 630nm (visible red light) Light spot Ø 1mm at 200mm Laser warning notice see remarks rror limits (relative to measurement distance) bsolute measurement accuracy 1) ± 2% up to 200mm Repeatability 3) ± 1% up to 200mm b/w detection thresh. (6 90% rem.) 1.5% Temperature drift 0.2%/ Timing Measurement time 2 7ms Response time 20ms elay before start-up 300ms lectrical data Operating voltage U 18 30V (incl. residual ripple) Residual ripple 15% of U ias current 50m Switching output/function 4) 2 push-pull switching outputs pin 2: Q2, PNP light switching, NPN dark switching pin 4: Q1, PNP light switching, NPN dark switching Signal voltage high/low (U -2 V)/ 2V nalogue output voltage 1 10V, R L 2kΩ Indicators L green continuous light ready flashing (no Teach) fault, teach values were not applied no voltage L yellow continuous light object within teach-in measurement distance (output Q1 5) ) flashing (no Teach) teach values were not applied object outside teach-in measurement distance (output Q1 4) ) Mechanical data Housing metal Optics cover glass Weight 70g onnection type M12 connector, 5-pin, turning nvironmental data mbient temp. (operation/storage) / Protective circuit 6) 2, 3 V safety class 7) II, all-insulated Protection class 8) IP 67, IP 69K 9) Laser class 2 (acc. to N ) Standards applied I ) Luminosity coefficient 6% 90%, at 20, measurement object 20x20mm² 2) Minimum and maximum value depend on measurement distance and configuration of the analogue output 3) Same object, identical environmental conditions, measurement object 20x20mm² 4) The push-pull switching outputs must not be connected in parallel 5) No display for output Q2 6) 2=polarity reversal protection, 3=short-circuit protection for all outputs 7) Rating voltage 250V 8) In stop position of the turning connector (turning connector locked) 9) IP 69K test acc. to IN part 9 simulated, high pressure cleaning conditions without the use of additives, acids and bases are not part of the test haracteristic curve of analogue output: F rea not defined Linearity not defined Measurement range Object present No object detected Measurement distance Tables iagrams haracteristic curve of switching outputs: Hysteresis Switching point Q1 (teach point) Switching point Q2 (teach point) Measurement distance Remarks Measurement time depends on the reflectivity of the measurement object and on the measurement mode. Order guide esignation Part No. With M12 connector and analogue output OSL 8/V S OSL 8/V S

18 OSL 8 T I teach-in with rotary switch 1.Position measurement object at the desired distance (➀). Optical laser distance sensors ➀ 2.Turn rotary switch into the desired position (Low, High, 1, 2) (➁). Wait for optical confirmation by flashing of the Ls. Teach function Rotary switch position L green L yellow 1V analogue output low on flashes 10V analogue output high flashes on switching output Q1 1 flash synchronously switching output Q2 2 flash alternatingly 3.For teaching, position rotary switch onto "Run" (➂). Wait for optical confirmation by end of flashing signal (green L on). ➁ ➂ Reset of the analogue output to factory settings Reset 1V analogue output at 20mm: 1.Position measurement object just below start of measurement range (20mm). 2.Position rotary switch on "Low". Wait for optical confirmation by flashing of the Ls. 3.For teaching, position rotary switch onto "Run". Wait for optical confirmation by end of flashing signal (green L on). Reset 10V analogue output at 200mm: 1.Position measurement object just beyond end of measurement range (200mm). 2.Position rotary switch on "High". Wait for optical confirmation by flashing of the Ls. 3.For teaching, position rotary switch onto "Run". Wait for optical confirmation by end of flashing signal (green L on). rror messages ontinuously flashing Ls in switch position "Run" signal an unsuccessful teach event (sensor not ready): L L rror green yellow on flashes teach 1V analogue output unsuccessful flashes on teach 10V analogue output unsuccessful flash synchronously teach switching output Q1 unsuccessful flash alternatingly teach switching output Q1 unsuccessful Remedy: Repeat teach event or isconnect sensor from voltage to restore the old values. Typical areas of application of optical distance sensors ontinuous distance measurement Positioning tasks Filling level control OSL 8 OSL 8 New stack OSL 8 Positioning Leuze electronic GmbH + o. KG Post-box Owen-Teck Tel OSL 8/V S

19 Installation instructions Leuze electronic OSL 8 Mounting systems are available which have to be ordered separately at Leuze electronic. part from this, the drilled-through holes and threaded holes are suitable for the individual mounting of the OSL 8, depending on the area in which it is used. When mounting, avoid application of excessive force on the housing. Preferred movement of the objects Preferred mounting in connection to objects with structured surface View through a chase If the OSL 8 has to be installed behind a cover, the chase has to have at least the size of the optical glass cover. Otherwise, a correct measurement is not possible or can not be guaranteed. lignment to measurement objects with reflecting surfaces If the measurement object to be detected has a reflecting surface, a measurement may not be possible depending on the angle in which the light is reflected by the measurement object's surface. djust the angle between the sensor and the measurement object such that the sensor can reliably detect the measurement object. Working Safely ttention Laser Radiation! The optical distance sensors OSL 8 operate with a red light laser of class 2 acc. to N If you look into the beam path over a longer time period, the retina of your eye may be damaged! Never look directly into the beam path! o not point the laser beam of the OSL 8 at persons! When mounting and aligning the OSL 8 take care to avoid reflections of the laser beam reflective surfaces! The use of operating and adjusting devices other than those specified in the technical description, carrying out of differing procedures, or improper use of the optical laser distance sensor may lead to dangerous exposure to radiation! The use of optical instruments or devices in combination with the device increases the danger of eye damage! dhere to the applicable legal and local regulations regarding protection from laser beams acc. to N in its latest version. The OSL 8 uses a laser diode with low power in the visible red light range with an emitted wavelength of about 630nm. The glass optics cover is the only opening through which the laser radiation can escape from the device. The housing of the OSL 8 is sealed and has no parts that need to be adjusted or maintained by the user. The device must not be tampered with and must not be changed in any way! The destruction of the seal voids the warranty! Notice! It is important that you attach the sticky labels supplied to the device (notice signs and laser emission symbol)! If the signs would be covered due to the installation situation of the OSL 8, attach them close to the OSL 8 such that reading the notices cannot lead to looking into the laser beam! OSL 8/V S

20 OSL 8 Optical laser distance sensors imensioned drawing mm V Reflection-independent distance information Highly insensitive to extraneous light nalogue current and voltage output Measurement range and mode adjustable Teachable switching output M12 turning connector F Receiver Transmitter Optical axis 90 turning connector L yellow, green Reference edge for measurement (cover glass) U L US LIST lectrical connection We reserve the right to make changes ods_12e.fm I I ccessories: (available separately see page 84) Mounting systems able with M12 connector (K- ) onfiguration software onfiguration adaptor UPG 5 ontrol guard IP 69K IP 67 Leuze electronic GmbH + o. KG Post-box Owen-Teck Tel OSL 8/V

21 OSL 8 Specifications Optical data Measurement range 1) mm Resolution 0.1mm Light source laser Wavelength 650nm (visible red light) Light spot divergent, 1x6mm 2 at 400mm Laser warning notice see remarks rror limits (relative to measurement distance) bsolute measurement accuracy 1) ± 1% up to 200mm / ± 2% mm Repeatability 2) ± 0.25% up to 200mm / ± 1% mm b/w detection thresh. (6 90% rem.) 1% Timing Measurement time 4 10ms Response time 20ms elay before start-up 300ms lectrical data Operating voltage U 18 30V (incl. residual ripple) Residual ripple 15% of U ias current 50m Switching output PNP transistor, high-active Signal voltage high/low (U -2 V)/ 2V nalogue output voltage 1 10V, R L 2kΩ current 4 20m, R L 500Ω Indicators teach-in on GN teach-in on +U L green continuous light ready flashing fault teaching procedure no voltage L yellow continuous light object inside teach-in measurement distance flashing teaching procedure object outside teach-in measurement distance Mechanical data Housing metal Optics cover glass Weight 70g onnection type M12 connector, 8-pin, turning nvironmental data mbient temp. (operation/storage) / Protective circuit 3) 2, 3 V safety class 4) II, all-insulated Protection class 5) IP 67, IP 69K 6) Laser class 2 (acc. to N ) Standards applied I ) Luminosity coefficient 6% 90%, over the entire temperature range, measurement object 50x50mm² 2) Same object, identical environmental conditions, measurement object 50x50mm² 3) 2=polarity reversal protection, 3=short-circuit protection for all outputs 4) Rating voltage 250V 5) In stop position of the turning connector (turning connector locked) 6) IP 69K test acc. to IN part 9 simulated, high pressure cleaning conditions without the use of additives, acids and bases are not part of the test F rea not defined Linearity not defined Measurement range Object present No object detected Measurement distance Tables iagrams Remarks Measurement time depends on the reflectivity of the measurement object and on the measurement mode. Teaching procedure: Position measured object at desired measurement distance. onnect teach input to +U for 2s. Reconnect teach input to GN, switching output is programmed. The voltage output of the analogue version is calibrated before delivery. Order guide esignation With M12 connector OSL 8/V4-400-S onfiguration adaptor UPG OSL 8/V

22 OSL 8 Optical laser distance sensors imensioned drawing mm V Reflection-independent distance information Highly insensitive to extraneous light igital RS 232 and RS 485 interface Measurement range and mode adjustable Teachable switching output M12 turning connector F Receiver Transmitter Optical axis 90 turning connector L yellow, green Reference edge for the measurement (cover glass) U L US LIST lectrical connection We reserve the right to make changes ods_15e.fm I I ccessories: (available separately see page 84) Mounting systems onfiguration software able with M12 connector (K- ) ontrol guard IP 69K IP 67 Leuze electronic GmbH + o. KG Post-box Owen-Teck Tel OSL 8/

23 OSL 8 Specifications Optical data Measurement range 1) mm Resolution 0.1mm Light source laser Wavelength 650nm (visible red light) Light spot divergent, 1x6mm 2 at 400mm Laser warning notice see remarks rror limits (relative to measurement distance) bsolute measurement accuracy 1) ± 1% up to 200mm / ± 2% mm Repeatability 2) ± 0.25% up to 200mm / ± 1% mm b/w detection thresh. (6 90% rem.) 1% Timing Measurement time 4 10ms Response time 20ms elay before start-up 300ms lectrical data Operating voltage U 10 30V (incl. residual ripple) Residual ripple 15% of U ias current 50m Switching output PNP transistor, high-active Signal voltage high/low (U -2 V)/ 2V igital output RS 232 3) 9600 aud RS 485 3) 9600 aud, no termination Transmission protocol 4) 2 byte transmission, continuous data flow Indicators L green continuous light ready flashing fault teaching procedure no voltage L yellow continuous light object inside teach-in measurement distance flashing teaching procedure object outside teach-in measurement distance Mechanical data Housing metal Optics cover glass Weight 70g onnection type M12 connector, 8-pin, turning nvironmental data mbient temp. (operation/storage) / Protective circuit 5) 1, 2, 3 V safety class 6) II, all-insulated Protection class 7) IP 67, IP 69K 8) Laser class 2 (acc. to N ) Standards applied I ) Luminosity coefficient 6% 90%, over the entire temperature range, measurement object 50x50mm² 2) Same object, identical environmental conditions, measurement object 50x50mm² 3) Higher baud rates can be set 4) 2byte transmission protocol 5) 1=transient protection, 2=polarity reversal protection, 3=short-circuit protection for all outputs 6) Rating voltage 250V 7) In stop position of the turning connector (turning connector locked) 8) IP 69K test acc. to IN part 9 simulated, high pressure cleaning conditions without the use of additives, acids and bases are not part of the test Measurement value Tables iagrams Remarks Parameterisation via P: - onnect the device to voltage and simultaneously apply +24V to teach-in (PIN 5) - onnect RS 232 directly to the P - Start OS 96 configuration software, password "OS_96" Measurement time depends on the reflectivity of the measurement object and on the measurement mode. Teaching procedure: Position measured object at desired measurement distance. onnect teach input to +U for 2s. Reconnect teach input to GN, switching output is programmed. Order guide esignation With M12 connector OSL 8/4-400-S OSL 8/

24 OSL 8 Optical laser distance sensors imensioned drawing mm V Reflection-independent distance information Highly insensitive to extraneous light nalogue voltage output 1 10V (can be inverted, teachable) 2 teachable switching outputs (push-pull) M12 turning connector asy alignment through visible red light F G Receiver Transmitter Optical axis 90 turning connector L yellow, green Operational control (rotary switch) Reference edge for the measurement (cover glass) lectrical connection We reserve the right to make changes ods_23e.fm I I ccessories: (available separately see page 84) Mounting systems able with M12 connector (K- ) ontrol guard IP 69K IP 67 Leuze electronic GmbH + o. KG Post-box Owen-Teck Tel OSL 8/V S12-06

25 OSL 8 Specifications Optical data Measurement range 1) mm Resolution 2) mm Light source laser Wavelength 630nm (visible red light) Light spot 1x6mm 2 at 500mm Laser warning notice see remarks rror limits (relative to measurement distance) bsolute measurement accuracy 1) ± 2% up to 200mm / ± 4% mm Repeatability 3) ± 1% up to 200mm / ± 3% mm b/w detection thresh. (6 90% rem.) 1.5% Temperature drift 0.2%/ Timing Measurement time 2 7ms Response time 20ms elay before start-up 300ms lectrical data Operating voltage U 18 30V (incl. residual ripple) Residual ripple 15% of U ias current 50m Switching output/function 4) 2 push-pull switching outputs pin 2: Q2, PNP light switching, NPN dark switching pin 4: Q1, PNP light switching, NPN dark switching Signal voltage high/low (U -2 V)/ 2V nalogue output voltage 1 10V, R L 2kΩ Indicators L green continuous light ready flashing (no Teach) fault, teach values were not applied no voltage L yellow continuous light object within teach-in measurement distance (output Q1 5) ) flashing (no Teach) teach values were not applied object outside teach-in measurement distance (output Q1 4) ) Mechanical data Housing metal Optics cover glass Weight 70g onnection type M12 connector, 5-pin, turning nvironmental data mbient temp. (operation/storage) / Protective circuit 6) 2, 3 V safety class 7) II, all-insulated Protection class 8) IP 67, IP 69K 9) Laser class 2 (acc. to N ) Standards applied I ) Luminosity coefficient 6% 90%, at 20, measurement object 50x50mm² 2) Minimum and maximum value depend on measurement distance and configuration of the analogue output 3) Same object, identical environmental conditions, measurement object 50x50mm² 4) The push-pull switching outputs must not be connected in parallel 5) No display for output Q2 6) 2=polarity reversal protection, 3=short-circuit protection for all outputs 7) Rating voltage 250V 8) In stop position of the turning connector (turning connector locked) 9) IP 69K test acc. to IN part 9 simulated, high pressure cleaning conditions without the use of additives, acids and bases are not part of the test haracteristic curve of analogue output: F rea not defined Linearity not defined Measurement range Object present No object detected Measurement distance Tables iagrams haracteristic curve of switching outputs: Hysteresis Switching point Q1 (teach point) Switching point Q2 (teach point) Measurement distance Remarks Measurement time depends on the reflectivity of the measurement object and on the measurement mode. Order guide esignation Part No. With M12 connector and analogue output OSL 8/V S OSL 8/V S

26 OSL 8 T I teach-in with rotary switch 1.Position measurement object at the desired distance (➀). Optical laser distance sensors ➀ 2.Turn rotary switch into the desired position (Low, High, 1, 2) (➁). Wait for optical confirmation by flashing of the Ls. Teach function Rotary switch position L green L yellow 1V analogue output low on flashes 10V analogue output high flashes on switching output Q1 1 flash synchronously switching output Q2 2 flash alternatingly 3.For teaching, position rotary switch onto "Run" (➂). Wait for optical confirmation by end of flashing signal (green L on). ➁ ➂ Reset of the analogue output to factory settings Reset 1V analogue output at 20mm: 1.Position measurement object just below start of measurement range (20mm). 2.Position rotary switch on "Low". Wait for optical confirmation by flashing of the Ls. 3.For teaching, position rotary switch onto "Run". Wait for optical confirmation by end of flashing signal (green L on). Reset 10V analogue output at 500mm: 1.Position measurement object just beyond end of measurement range (500mm). 2.Position rotary switch on "High". Wait for optical confirmation by flashing of the Ls. 3.For teaching, position rotary switch onto "Run". Wait for optical confirmation by end of flashing signal (green L on). rror messages ontinuously flashing Ls in switch position "Run" signal an unsuccessful teach event (sensor not ready): L L rror green yellow on flashes teach 1V analogue output unsuccessful flashes on teach 10V analogue output unsuccessful flash synchronously teach switching output Q1 unsuccessful flash alternatingly teach switching output Q1 unsuccessful Remedy: Repeat teach event or isconnect sensor from voltage to restore the old values. Typical areas of application of optical distance sensors ontinuous distance measurement Positioning tasks Filling level control OSL 8 OSL 8 New stack OSL 8 Positioning Leuze electronic GmbH + o. KG Post-box Owen-Teck Tel OSL 8/V S

27 Installation instructions Leuze electronic OSL 8 Mounting systems are available which have to be ordered separately at Leuze electronic. part from this, the drilled-through holes and threaded holes are suitable for the individual mounting of the OSL 8, depending on the area in which it is used. When mounting, avoid application of excessive force on the housing. Preferred movement of the objects Preferred mounting in connection to objects with structured surface View through a chase If the OSL 8 has to be installed behind a cover, the chase has to have at least the size of the optical glass cover. Otherwise, a correct measurement is not possible or can not be guaranteed. lignment to measurement objects with reflecting surfaces If the measurement object to be detected has a reflecting surface, a measurement may not be possible depending on the angle in which the light is reflected by the measurement object's surface. djust the angle between the sensor and the measurement object such that the sensor can reliably detect the measurement object. Working Safely ttention Laser Radiation! The optical distance sensors OSL 8 operate with a red light laser of class 2 acc. to N If you look into the beam path over a longer time period, the retina of your eye may be damaged! Never look directly into the beam path! o not point the laser beam of the OSL 8 at persons! When mounting and aligning the OSL 8 take care to avoid reflections of the laser beam reflective surfaces! The use of operating and adjusting devices other than those specified in the technical description, carrying out of differing procedures, or improper use of the optical laser distance sensor may lead to dangerous exposure to radiation! The use of optical instruments or devices in combination with the device increases the danger of eye damage! dhere to the applicable legal and local regulations regarding protection from laser beams acc. to N in its latest version. The OSL 8 uses a laser diode with low power in the visible red light range with an emitted wavelength of about 630nm. The glass optics cover is the only opening through which the laser radiation can escape from the device. The housing of the OSL 8 is sealed and has no parts that need to be adjusted or maintained by the user. The device must not be tampered with and must not be changed in any way! The destruction of the seal voids the warranty! Notice! It is important that you attach the sticky labels supplied to the device (notice signs and laser emission symbol)! If the signs would be covered due to the installation situation of the OSL 8, attach them close to the OSL 8 such that reading the notices cannot lead to looking into the laser beam! OSL 8/V S

28 OSL 8 Optical laser distance sensors imensioned drawing mm V Reflection-independent distance information Highly insensitive to extraneous light 2 teachable switching outputs (push-pull) M12 turning connector asy alignment through visible red light F G Receiver Transmitter Optical axis 90 turning connector L yellow, green Operational control (rotary switch) Reference edge for the measurement (cover glass) lectrical connection We reserve the right to make changes ods_31e.fm I I ccessories: (available separately see page 84) Mounting systems able with M12 connector (K- ) ontrol guard IP 69K IP 67 Leuze electronic GmbH + o. KG Post-box Owen-Teck Tel OSL 8/ S12-04

29 OSL 8 Specifications Optical data Measurement range 1) mm Resolution 2) mm Hysteresis 2) mm Light source laser Wavelength 630nm (visible red light) Light spot 1x6mm 2 at 500mm Laser warning notice see remarks rror limits (relative to measurement distance) bsolute measurement accuracy 1) ± 2% up to 200mm / ± 4% mm Repeatability 3) ± 1% up to 200mm / ± 3% mm b/w detection thresh. (6 90% rem.) 1.5% Temperature drift 0.2%/ Timing Measurement time 2 7ms Response time 20ms elay before start-up 300ms lectrical data Operating voltage U 10 30V (incl. residual ripple) Residual ripple 15% of U ias current 50m Switching output/function 4) 2 push-pull switching outputs pin 2: Q2, PNP light switching, NPN dark switching pin 4: Q1, PNP light switching, NPN dark switching Signal voltage high/low (U -2 V)/ 2V Indicators L green continuous light ready flashing (no Teach) fault, teach values were not applied no voltage L yellow continuous light object within teach-in measurement distance (output Q1 5) ) flashing (no Teach) teach values were not applied object outside teach-in measurement distance (output Q1 4) ) Mechanical data Housing metal Optics cover glass Weight 70g onnection type M12 connector, 5-pin, turning nvironmental data mbient temp. (operation/storage) / Protective circuit 6) 2, 3 V safety class 7) II, all-insulated Protection class 8) IP 67, IP 69K 9) Laser class 2 (acc. to N ) Standards applied I ) Luminosity coefficient 6% 90%, at 20, measurement object 50x50mm² 2) Minimum and maximum value depend on measurement distance 3) Same object, identical environmental conditions, measurement object 50x50mm² 4) The push-pull switching outputs must not be connected in parallel 5) No display for output Q2 6) 2=polarity reversal protection, 3=short-circuit protection for all outputs 7) Rating voltage 250V 8) In stop position of the turning connector (turning connector locked) 9) IP 69K test acc. to IN part 9 simulated, high pressure cleaning conditions without the use of additives, acids and bases are not part of the test haracteristic curve of switching outputs: Tables iagrams Remarks Measurement time depends on the reflectivity of the measurement object and on the measurement mode. Hysteresis Switching point Q1 (teach point) Switching point Q2 (teach point) Measurement distance Order guide esignation Part No. With M12 connector OSL 8/ S OSL 8/ S

30 OSL 8 T I teach-in with rotary switch 1.Position measurement object at the desired distance (➀). Optical laser distance sensors ➀ 2.Turn rotary switch into the desired position (Low, High, 1, 2) (➁). Wait for optical confirmation by flashing of the Ls. Teach function Rotary switch position L green L yellow switching output Q1 1 flash synchronously switching output Q2 2 flash alternatingly 3.For teaching, position rotary switch onto "Run" (➂). Wait for optical confirmation by end of flashing signal (green L on). ➁ ➂ T I teach-in via input 1.Position measurement object at the desired distance. 2.The respective teach function is activated by applying +U to teach input (pin 5). The teach event is signalled by flashing of the Ls. Teach function uration of the teach signal L green L yellow switching output Q1 2 4s flash synchronously switching output Q2 4 6s flash alternatingly 3.To finish the teach event, disconnect the teach input from +U or switch it to 0V after the desired time. 4. successful teach event is signalled by the end of the flashing (green L on) rror messages ontinuously flashing Ls signal an unsuccessful teach event (sensor not ready): L L green yellow flash synchronously flash alternatingly rror teach switching output Q1 unsuccessful teach switching output Q1 unsuccessful Remedy: Repeat teach event or isconnect sensor from voltage to restore the old values. Typical areas of application of optical distance sensors ontinuous distance measurement Positioning tasks Filling level control OSL 8 OSL 8 New stack OSL 8 Positioning Leuze electronic GmbH + o. KG Post-box Owen-Teck Tel OSL 8/ S

31 Installation instructions Leuze electronic OSL 8 Mounting systems are available which have to be ordered separately at Leuze electronic. part from this, the drilled-through holes and threaded holes are suitable for the individual mounting of the OSL 8, depending on the area in which it is used. When mounting, avoid application of excessive force on the housing. Preferred movement of the objects Preferred mounting in connection to objects with structured surface View through a chase If the OSL 8 has to be installed behind a cover, the chase has to have at least the size of the optical glass cover. Otherwise, a correct measurement is not possible or can not be guaranteed. lignment to measurement objects with reflecting surfaces If the measurement object to be detected has a reflecting surface, a measurement may not be possible depending on the angle in which the light is reflected by the measurement object's surface. djust the angle between the sensor and the measurement object such that the sensor can reliably detect the measurement object. Working Safely ttention Laser Radiation! The optical distance sensors OSL 8 operate with a red light laser of class 2 acc. to N If you look into the beam path over a longer time period, the retina of your eye may be damaged! Never look directly into the beam path! o not point the laser beam of the OSL 8 at persons! When mounting and aligning the OSL 8 take care to avoid reflections of the laser beam reflective surfaces! The use of operating and adjusting devices other than those specified in the technical description, carrying out of differing procedures, or improper use of the optical laser distance sensor may lead to dangerous exposure to radiation! The use of optical instruments or devices in combination with the device increases the danger of eye damage! dhere to the applicable legal and local regulations regarding protection from laser beams acc. to N in its latest version. The OSL 8 uses a laser diode with low power in the visible red light range with an emitted wavelength of about 630nm. The glass optics cover is the only opening through which the laser radiation can escape from the device. The housing of the OSL 8 is sealed and has no parts that need to be adjusted or maintained by the user. The device must not be tampered with and must not be changed in any way! The destruction of the seal voids the warranty! Notice! It is important that you attach the sticky labels supplied to the device (notice signs and laser emission symbol)! If the signs would be covered due to the installation situation of the OSL 8, attach them close to the OSL 8 such that reading the notices cannot lead to looking into the laser beam! OSL 8/ S

32 OS 96 Optical distance sensors imensioned drawing mm V Reflection-independent distance information Highly insensitive to extraneous light nalogue current or voltage output Measurement range and mode adjustable Teachable switching output F G H I K L M Indicator diode green Indicator diode yellow Transmitter Receiver Optical axis evice plug M12x1 Screwed cable gland PG11 for Ø5 10mm ountersinking for SK nut M5, 4.2mm deep Parameter plug onnection terminals able entry Reference edge for the measurement (cover glass) U L US LIST lectrical connection We reserve the right to make changes ods_06e.fm I I ccessories: (available separately see page 88) IP 69K IP 67 Mounting systems able with M12 connector (K- ) onfiguration software onfiguration cable K-OS Leuze electronic GmbH + o. KG Post-box Owen-Teck Tel OS 96M/V - 07

33 OS 96 Specifications Optical data Measurement range 1) mm Resolution 2) mm Light source L Wavelength 880nm (infrared) Light spot Ø approx. 10mm (over entire measurement range) rror limits (relative to measurement distance) bsolute measurement accuracy 1) ±2% Repeatability 3) ±0.5% b/w detect. thresholds (6 90% rem.) 1% Temperature drift 0.3%/ Timing Measurement time 10 50ms Response time 150ms elay before start-up 300ms lectrical data Operating voltage U 18 30V (incl. residual ripple) Residual ripple 15% of U ias current 150m Switching output PNP transistor, high-active Signal voltage high/low (U -2V)/ 2V nalogue output voltage 1 10V, R L 2kΩ current 4 20m, R L 500Ω Indicators teach-in on GN teach-in on +U L green continuous light ready flashing fault teaching procedure no voltage L yellow continuous light object inside teach-in measurement distance flashing teaching procedure object outside teach-in measurement distance Mechanical data Metal housing Housing diecast zinc Optics cover glass Weight 380g onnection type terminals or M12 connectors nvironmental data mbient temp. (operation/storage) / Protective circuit 4) 1, 2, 3 V safety class 5) II, all-insulated Protection class IP 67, IP 69K 6) L class 1 (acc. to N ) Standards applied I ) Luminosity coefficient 6% 90%, at 20, measurement object 50x50mm² 2) Minimum and maximum value depend on measurement distance 3) Same object, identical environmental conditions, measurement object 50x50mm² 4) 1=transient protection, 2=polarity reversal protection, 3=short-circuit protection for all outputs 5) Rating voltage 250V 6) IP 69K test acc. to IN part 9 simulated, high pressure cleaning conditions without the use of additives, acids and bases are not part of the test Tables iagrams Order guide rea not defined Linearity not defined Measurement range Object present No object detected F Measurement distance esignation Part No. UL Remarks Measurement time depends on the reflectivity of the measurement object and on the measurement mode. Teaching procedure: Position measured object at desired measurement distance. onnect teach input to +U for 2s. Reconnect teach input to GN, switching output is programmed. With terminals urrent output OS 96M/V Voltage output OS 96M/V With M12 connector urrent output OS 96M/V Voltage output OS 96M/V OS 96M/V

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