Würth Elektronik ibe Automotive solutions
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1 Würth Elektronik ibe Automotive solutions July 2016 Page 1
2 The Würth Group The Würth Group Over 69,000 employees, 11 billion sales More than 400 companies In more than 80 countries The Würth Elektronik Group Over 7,200 employees, 688 million sales 3 Business Units (eisos, CBT, ICS) In 50 countries The largest production entity of the Würth Group July 2016 Page 2 Figures 2015
3 The Würth Elektronik Group The Würth Elektronik Group Sales: eisos: 475 million * Electronic & Electromechanical Components Printed Circuit Boards Intelligent Systems Standard Customized eisos eican Passive Components Power Modules LEDs Electromechanical Components Connectors Automotive Magnetics July 2016 Page 3 *Figures 2015
4 The ibe Group a global footprint July 2016 Page 4
5 Acquisition Twice strong: the advantages of an innovative partnership July 2016 Page 5
6 Sales development in million EUR ibe Group w/o Büchele Büchele ibe Group with Büchele 70,0 100,0 41,0 43,7 46,1 48,7 48,0 31,1 20,7 10,8 14,1 15,3 15,7 16,0 16,2 15, Target July 2016 Page 6
7 Product range ibe Group Büchele Customized components & special parts 15 million pcs. Rod Core Chokes 450 million pcs. 225 million pcs. Subsystems 30 million pcs. SMD Components 140 million pcs. On the way to 1 billion components July 2016 Page 7 Figures 2015
8 Application fields What drives us are the technical challenges of our customers Brush cards July 2016 Page 8 Powertrain Electrification of ancillary units Hybrid and electrical drive ADAS and comfort
9 We drive solutions Standard components mixed with customized products for: EMC-filter- and noise suppression applications, DC/DC converters, inverters July 2016 Page 9
10 Key technologies in production Winding: Gluing: Winding of air coils Winding on ferrites and bobbins Round wire from ø 0.28 mm up to ø 4.0 mm Flat wire (vertical and horizontal) Different type of litz wire, self bonding wire Single and multilayer winding Tin coating: duratin : continuous tinning process (thick layer tinning) Dip tinning Lead free / leaded / custom solder material Connection technology: Electric resistance welding of round wire, flat wire, litz wire Welding to contact pin, lead frame, carbon brush High-frequency soldering Spiroflame soldering 1k and 2k gluing (epoxy / anaerob / thermal bonding) UV bonding Fully automated equipment (micro dispensing) Testing: 100% EOL test incl. binning (L; R DC ; etc.) 100% AOI test incl. binning (dimensions / angle / tolerance / missing parts / burrs / cracks) Spot test (test gauge / destructive test / 3D measurement) Printing / marking: Inkjet technology Pad printing Laser marking 170 C REFLOW AOI RoHS AEC-Q TS16949 Pb July 2016 Page 10
11 Technical equipment and validation Technical equipment: Product validation*: Metallography (materials testing) Measurement of layer thickness Laboratory oven for reflow testing Traction force testing (environmental tests,validation of components) Climate chamber Temperature-shock chamber for environmental testing Pre- and post electrical stress test High temperature exposure (storage) Temperature cycling Biased humidity Operational life External visual Physical dimensions Resistance to solvents and to soldering heat Mechanical and thermal shock Bump test Vibration ESD Solderability Electrical characterization Flammability Board flex Terminal strength *customized testing conditions upon request 170 C REFLOW AOI RoHS AEC-Q TS16949 Pb July 2016 Page 11
12 Electromagnetic simulation Design support up to final component B-field with 30A B-field with 80A July 2016 Page 12 the ANSYS logo is a registered trademark of ANSYS, Inc.
13 Certificates ISO / TS since July 2004 ISO since September 2007 AEO-F and Known Consignor since 2015 July 2016 Page 13
14 Würth Elektronik ibe GmbH Gewerbepark Thyrnau Germany Phone
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