Siemens Chemnitz Siemens AG Alle Rechte vorbehalten.

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1 Siemens Chemnitz Seite 1 ACOD Leipzig, 18th Feb 2010

2 Organization: R&D and Production Research & Development CNCs NC components Motion control PLC-Components Distributed I/Os Peripheral modules Power Electronics Power supplies Drive technology Cabinet Solutions Engineering Cabinet manufacturing Order logistics Quality Controlling Production & Engineering Electronics Engineering Device manufacturing Order logistics Quality Controlling Shared Local Services Logistics Human resources Purchasing IT Quality Test Laboratories Seite 2 ACOD Leipzig, 18th Feb 2010

3 Product Portfolio Examples Special Drives and Power Supplies Complete Panel Solutions Seite 3 ACOD Leipzig, 18th Feb 2010

4 Power Electronics for ecar - Applications Examples Previous Projects Drive inverter Current Projects Supercap module ISG DC-DCconverter Onboard charging unit Drive inverter Charging units, AC or DC Seite 4 ACOD Leipzig, 18th Feb 2010

5 Industrialization Automotive-related processes (acc. ISO/TS 16949), e.g.: Process and machine capability FMEA (processes, design) 8D reporting Serialization (traceability) Analysis of returned goods, rejected parts Electronic order and manufacturing documents, CR-handling Dedicated cross-functional project teams to organize ramp ups Base process acc. Siemens-PLM Order management as single and clear customer interface Certificates / standards expertise: ISO 9001:2000 ISO ATEX UL DIN ISO 60204, DIN EN (low voltage standard) ISO 13849, EN (industrial safety SIL) Seite 5 ACOD Leipzig, 18th Feb 2010

6 Industrialization: Product Lifecycle Management Concept Product development Production planning Release by customer Series production 090 Project inquiry Start define Requirement specification Concept verified delivery release Product phase-out End of life Design and Integration implementation Type test Series release 280 Release for sale A- B- C-sample Seite 6 ACOD Leipzig, 18th Feb 2010

7 PCBs: Production and Test Equipment SMD assembly lines Screen printing, adhesive and assembly stations Nitrogen reflow soldering THT assembly AX, RAD and DIP machines (Universal) Manual assembly Soldering Lead-free and leaded wave soldering Selective soldering Coating machine Test equipment Flying probe, ICT, temperature stress test Modular function test rigs, power supply test units, etc. Specific function testing of series products Motor test stand for drives and cooling components Seite 7 ACOD Leipzig, 18th Feb 2010

8 PCBs: Production and Test Equipment Special Processes Selective soldering: Technological integration into wave soldering process for critical areas on PCBs Surface coating: Technological process: spraying, dispensing, brushing; max. PCB size: 350mm x 450mm Seite 8 ACOD Leipzig, 18th Feb 2010

9 PCBs: Production and Test Equipment PCB and Device Testing Flying probe Analog-/ power-tester; extremely flexible ICT Analog-/ power-tester, wave / delta / frame scan Functional testers Various dedicated testers with standard and proprietary software Run-in stands Temperature cycles with or without load Motor test rigs Development related type tests Heat laboratory Complete drive train systems Seite 9 ACOD Leipzig, 18th Feb 2010

10 Quality Management, Tracking and Tracing Individual part identification initialize product manufacturing order serial no. (start order) parts strictly registered acc. to work-place and time every unique PCB / device is completely traceable (ProdID) print label identification work place 1 identification work place n buffer customer (returned goods) SAP PED Product Equipment Data Data Matrix Code Seite 10 ACOD Leipzig, 18th Feb 2010

11 Quality Management Fail-Safe Processes and Short Control Loops Monthly quality reports (examples): Fully IT based paperless visualization of work plans Automated handling of change requests About 20 quality key data are continuously measured. Seite 11 ACOD Leipzig, 18th Feb 2010

12 Production Layout, Key Figures PCB test Run In Visual inspection ICT, flying probe Soldering Painting PCB assembly Manual assembly SMT Preparation THT PCBs total (p.a.) 400,000 Variants 600 Average batch size < 50 SMT components 65 Mio THT components 25 Mio Suppliers 500 Different parts 10,000 Functional test Manufacturing office Device assembly lines Final assembly drives axes Device assembly Seite 12 ACOD Leipzig, 18th Feb 2010

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