Enhanced Quality with a Touch of Style
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1 Rudolf Current Transformer Enhanced Quality with a Touch of Style
2 Current Transformer Enhanced Quality with a Touch of Style New Products Rudolf launched our new encapsulated current transformer. Portraying a revolutionary unique design encase using ABS/PC material, we provide enhance quality with a touch of style. The various differentiating factors govern the manufacturing of Rudolf current transformer lie in both the choice of worldclass raw material and a % testing to complete the supply. We are committed to provide our customer with undiscounted quality and complete assurance of compliance to international standard. Basic Features Correct selection of current transformer is important as the fundamental usage of CT is: 1) to obtain proportional current in accordance to specify accuracy and objectives; 2) to insulate control & measuring / protection from power circuit. Company Introduction Bridex Singapore Pte Ltd is founded in 1978 as a manufacturer of instruments transformer for the Asian market. We are the first local electrical switchgear components manufacturer that launches our own Asian identity Today we aim to become a knowledgebased, technology driven engineering organization, with emphasis on providing solution for electrical distribution and control, in area of instruments, distribution & protection and power quality solution in area of power quality audit & power quality system and motor controller. With our present headquarter in Singapore and subsidiaries that are located in Australia, Malaysia, Philippines and Vietnam, we are well equipped to service both local market and countries in the Asia Pacific. Product Introduction Rudolf, creating a world class standard in the supply of current transformer, offers a comprehension range for both the measuring and protection applications. Ranges available are: Encapsulated type; Tape wound ring type; Split core encapsulated type; Class X tape wound ring type; Designed to meet the highest standards in accordance to IEC 0441, Rudolf current transformer provides you with a worldclass product manufactured with our assurance to comply with international standard. Application Measuring current transformer is intended to supply to indicative devices, integrated meter and similar apparatus. They are characterized by their accuracy and for saturating at moderate overcurrent. This effect protects the measuring instruments from possible overcurrent. Protective current transformer is intended to supply to protective relays whereby accuracy of CT need to be kept especially during overload conditions. Construction The highgrade silicon steel core is annealed, varnished then insulated with polycarbonate core caps. The secondary winding is toroidally wound by high precision semiautomatic machinery. For the tape wound ring type current transformer, the PEW coated windings are then covered with elephantite paper, varnished and doubletapped with PVS tapes. For the encapsulated type current transformer, the windings are enclosed in a compact and heat resistant split cap. Selection criteria 1) Application protection or measurement 2) Information on associated relay or instrument nominal current accuracy burden ) loss contribute from power loss in power line distance between transformer & instruments diameter of cable use for connection 4) environmental features indoor/ outdoor operating temperature etc...
3 Rudolf Current Transformer Important of burden Burden is the impedance of the secondary circuit in ohms and power factor. For the measurement instrument or protection relay operating via a transformer, in order to operate them, the primary current has to induce the power required in the secondary current of the instrument or relay. This induced power must be equal or higher than the losses in the power line + consumption of the measurement instrument or protection relay. The burden imposed on a current transformer consist mainly of: The impedance of pilot wire between current transformer and instruments/relay The impedance of the instrument / relay The sum of the above constitute the external burden required Table illustrating some typical instruments and its typical consumption Instrument Moving iron instruments Moving coil instruments Analogue power meter Maximum demand meter Digital meter Energy meter Recording instruments Burden consumed 0.1VA 0.VA 0.22.VA 2..0VA 0.1.0VA 1.01.VA 2.0.0VA Table guide for pilot lead burden VA BURDEN ON A SEC C.T. 1 1 mm 2 1. mm mm 2 2. mm mm 2 mm VA BURDEN ON IA SEC C.T APPROX. DISTANCE (DOUBLE WIRE RUN) C.T. TO RELAY (IN METERS)
4 Rudolf Current Transformer Important of accuracy & phase angle Current error is an error that arises when the current value of the actual transformation ratio is not equal to rated transformation ratio. Current error (%) = {(Kn x Is Ip) x }/Ip Kn = rated transformation ratio Ip = actual primary current Is = actual secondary current Example: In case of a 00/A class 1 VA current transformer Kn = 00/ = 0 turn Ip = 00A Is = 4.9A Current error = {(0 x )x}/00 = 2% For protection class current transformer, the accuracy class is designed by the highest permissible percentage composite error at the accuracy limit primary current prescribed for the accuracy class concerned. Accuracy class includes: P, P Standard accuracy limit factor are:,, 1,, By phase angle Phase error is the difference in phase between primary & secondary current vectors, the direction of the vectors to be zero for a perfect transformer. You will experience a positive phase displacement when secondary current vector lead primary current vector. Unit of scale expressed in minutes / centiradians. Circular measure = (unit in radian) is the ratio of the distance measured along the arc to the radius. Angular measure = (unit in degree) is obtained by dividing the angle subtended at the center of a circle into deg equal division known as degrees". Table limits of current error and phase displacement for measuring current transformer (Classes 0.1 To 1) Accuracy Class +/ percentage current (ratio) error at percentage of rated current shown below +/ Phase displacement at percentage of rated current shown below Minutes Centiradians
5 Rudolf Current Transformer Table limits of current error and phase displacement for measuring current transformer For special application Accuracy Class 0.2S 0.S +/ percentage current (ratio) error at percentage of rated current shown below +/ Phase displacement at percentage of rated current shown below Minutes Centiradians Table limits of current error for measuring current transformers (classes and ) Accuracy Class +/ Percentage current (ratio) error at percentage of rated current shown below 1 Table limits of error for protection current transformer Accuracy Class Current error at rated primary current % Phase displacement at rated primary current Minutes Centiradians Composite error at rated accuracy limit primary current % P +/1 +/ +/1.8 P +/ Specifications Standard : IEC Rated operational voltage (Un) : 7V Rated frequency : /Hz Ambient temperature : / deg C Operating humidity : up to % relative humidity Rated short time thermal current (Ith) : ka Rated dynamic current (Idyn) : 2. x Ith Insulation : between primary /secondary conductor >0m : between toriod core/secondary conductor >0m Dielectric strength : 2kV 1 minutes Thermal class of insulation : B Casing : nonflammable, polycarbonate self extinguishing ABS/PC Index of protection casing : IP Index of protection cover : sealable IP Accuracy class : Measuring 0., 1, : Protection P, P Burden : ranging from VA Rated primary current : ranging from up to 00A Rated secondary current : /A or /1A
6 Rudolf Current Transformer Class X Current Transformer Class X current transformer is use in conjunction with high impedance circulating current differential protection relay, eg restricted earth fault relay. As illustrated in IEC0441, the class X current transformer is needed. The following illustrates the method to size a class X current transformer. Step 1: calculating knee point voltage Vkp Vkp = {2 x Ift (Rct+Rw)}/ k Vkp = required CT knee point voltage Ift = max transformer through fault in ampere Rct = CT secondary winding resistance in ohms Rw = loop impedance of pilot wire between CT and the K = CT transformation ratio Step 2: calculate Transformer through fault Ift Ift = (KVA x 0)/(1.72 x V x Impedance) KVA = transformer rating in kva V = transformer secondary voltage Impedance = transformer impedance Step : How to obtain Rct To measure when CT is produce Step 4: How to obtain Rw This is the resistance of the pilot wire used to connect the th class X CT at the transformer star point to the relay in the LV switchboard. Please obtain this data from the Electrical contractor or consultant. We provide a table to serve as a general guide on cable resistance. Example: Transformer Capacity : kva Transformer impedance : % Voltage system : 22kV / 41V phase 4 wire Current transformer ratio : 00/A Current transformer type : Class X PR Current transformer Vkp : 1V Current transformer Rct : 1.02 (measured) Pilot wire resistance Rw : 2 meters using.0mm sq cable = 2 x 2 x = 0.1 Ift = (kva x 0) / (1.72 x V x impedance) = ( x 0) / (1.72 x 41 x 0.0) = 7,98 round up 8,000A Vkp = {2 x Ift (Rct+Rw) } / k = {2 x 00 ( ) } / 0 = Rudolf Class X CT with knee point voltage of 1V is suitable to be use in this application.
7 B B B F E F E F E Rudolf Current Transformer Encapsulated Current Transformer Selection Guide Ratio Standard burden (VA) Accuracy class Accuracy class 1 Accuracy class 0. /A /A 1/A /A 1/A 7. 0/A /A /A /A /A /A /A /A /A /A /A /A /A /A /A /A /A /A /A /A /A /A /A /A /A /A /A /A /A /A Dimension Drawing Subjected to change without prior notice G G D D Case type Dimension A B C D E F G H RE C H H A A G RE RE RE D RE RE RE C C H
8 All dimensions are in mm. 1A secondary on request Tape Wound Ring Type (measuring current transformer) Class.0 Class 1.0 Class 0. Type Ratio /A /A 1/A 1/A 0/A 1/A 0/A 2/A 0/A 0/A 0/A 2/A 0/A 0/A 0/A 0/A 0/A 0/A 0/A 0/A 0/A /A 0/A 0/A /A /A /A /A 00/A /A /A 00/A /A 00/A 00/A /A 00/A 00/A /A 00/A 00/A 00/A ID OD SR Approx. Wt. In Kg Per mm C.T. Thickness SR 1 SR 2 SR SR 4 SR SR SR 7 SR 8 SR 9 Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm VA SR S SR 1S SR 2S TAPE WOUND RING TYPE (Measuring Current Transformer) extended range Type.0 Class Ratio /A /A 1/A 1/A 1/A 0/A 2/A 0/A 0/A 2/A 0/A ID OD Approx. Wt. In Kg Per mm C.T. Thickness Thickness in mm VA Thickness in mm Thickness in mm Rudolf Current Transformer Subjected to change without prior notice
9 Class/ALF Type Approx. Wt. In Kg Per mm C.T. Thickness Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm VA Thickness in mm P P P1 PR 1 PR 2 PR PR 4 PR PR PR 7 PR 8 PR 9 PR Ratio /A 1/A 1/A 0/A 1/A 0/A 2/A 0/A 0/A 2/A 0/A 0/A 0/A 0/A 0/A 0/A 0/A 0/A 0/A /A 0/A 0/A /A /A /A /A 00/A /A /A 00/A /A 00/A 00/A /A 00/A 00/A /A 00/A 00/A 00/A ID OD Tape wound ring type (protection current transformer) All dimensions are in mm. 1A secondary on request Rudolf Current Transformer Subjected to change without prior notice
10 Tape wound ring type (protection current transformer) Class/ALF Type Approx. Wt. In Kg Per mm C.T. Thickness Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm Thickness in mm VA Thickness in mm P P P1 PR 1 PR 2 PR PR 4 PR PR PR 7 PR 8 PR 9 PR Ratio /A 1/A 1/A 0/A 1/A 0/A 2/A 0/A 0/A 2/A 0/A 0/A 0/A 0/A 0/A 0/A 0/A 0/A 0/A /A 0/A 0/A /A /A /A /A 00/A /A /A 00/A /A 00/A 00/A /A 00/A 00/A /A 00/A 00/A 00/A ID OD All dimensions are in mm. 1A secondary on request Rudolf Current Transformer Subjected to change without prior notice
11 Rudolf Current Transformer Split Core Type The connection of a current transformer is done in series with the feeder wires, which must be interrupted. The subsequent connecting up of current transformers in already existing units or distributor or main boxes involves problems which are widely known and can cause a great deal of extra wage costs and time. Our TP transformer with separated core can solve this problem in a simple manner in the following way: It is a simple application, as the current circuit to be measured must not be interrupted. The separate measuring core of the transformer enables it to be subsequently moulded at any time. This constructive design enables the transformer to be applied universally. Its shape and the generous dimensions of the through channel facilitate the insertion of large cables and bars. It is fully isolated with selfextinguishing ABS casing UL94 VO. Its secondary connections can be capped with a bridge facility, thereby protecting the current transformer when the secondary circuits is open. There are different dimensions and current strengths from A to 00A and with the outputs.../a,...1a, and...a/1. V. Other outputs in voltage and current may be obtained on request. Ratio Burden (VA) Class 0. Class 1.0 Class.0 Dimension of case unit (mm) a b c d e f g h i Weight (Kg) Split Core Series TP 81 TP 812 TP 88 TP 8 TP 2 /A 1/A 0/A 2/A 0/A 0/A 2/A 0/A 0/A 0/A 0/A 0/A 0/A 0/A 2/A 0/A 0/A 0/A 0/A 7/A 0/A 0/A 0/A 0/A 7/A 0/A 0/A /A 12/A /A 0/A /A 00/A /A 00/A 00/A 00/A Subjected to change without prior notice
12 Rudolf Current Transformer Ordering Information NRE Z0 Z0 00 1B B = cw bracket 1 = /1A B1 = cw bracket & /1A Type for tape wound for encapsulated 1 = SR/PR1 A = SR/PR 0 = RE01 2 = SR/PR2 C = SR/PR11 1 = RE11 = SR/PR D = SR/PR12 = RE1 4 = SR/PR4 E = SR/PR1 = RE1 = SR/PR F = SR/PR14 = RE1 = SR/PR G = SR/PR1 7 = RE71 7 = SR/PR7 H = SR/PR1 8 = RE81 8 = SR/PR8 9 = SR/PR9 Primary ratio 00 = /A Burden/Rs for class X secondary resistance Z0 = VA Z0 = VA 7Z = 7.VA 0 = VA 01 = 1VA 0 = VA Accuracy/Kpv for class X knee point Volt metering protection Z0 = class S0 = P 1Z0 = class 1 S = P 0Z = class 0. T0 = P 0Z2 = class 0.2 T = P T = P Application NRE = metering encapsulated NRM = metering tape wound NRP = protection tape wound NRX = class X Bridex Singapore Pte Ltd 1 Senoko Avenue, Singapore 7 Tel : 7 08 Fax : 7 07 Website : sales@bridex.com.sg R0EDCI000CTC01
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