CATHODIC PROTECTION TRANSFORMER RECTIFIER (CPTR)

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1 CATHODIC PROTECTION TRANSFORMER RECTIFIER (CPTR) Fig1. CPTR SMART CONTROL PRECISION CUSTOMIZED MANUAL OR AUTO SCR OR DIODE DRY TYPE SWITCH MODE DRY TYPE SCR OR DIODE OIL TYPE 1

2 INDEX PAGE 1. Cover 2. Index 3. Over View 4. Switch Mode Dry Type Cathodic Protection Transformer Rectifier (Specification) 5. Dry Type Cathodic Protection Transformer Rectifier (Specification) 6. Oil Type Cathodic Protection Transformer Rectifier (Specification) 7. Rectifier Smart Controller (RC-Series) 8. Anode Detector 9. Accessories 10.How To Order 2

3 OVERVIEW Corrosion control by Cathodic Protection is a highly specialized field, which is more an art rather, then science and one of the widely used tools and control of electrochemically corrosion. It is defined reduction or elimination of corrosion by making the metal a cathode by means of impressed direct current or attachment to a sacrificial anode (magnesium, aluminium, or zinc). In design, various size and design of cathodic protection transformer rectifier cannot be avoid since design of plant and environment very special for each case. Updating Technology such as PLC/DCS which applied to plant design also much be considered to cathodic protection transformer rectifier with concept to minimized maintenance. FAYTEK come with all about concept and making cathodic protection transformer rectifier with wide range. Manual Tap Setting Manual Smooth Adjustable Setting Auto Potential with Communication Unit Dry Type (Diode/SCR and Switch Mode) Oil Type FAYTEK in plant operation supported by Transformer manufacturer specialist Metal workshop fabrication Metal cleaning and pointing shop complete with oven room Assembly workshop complete with testing equipment. Electrical test performance at cathodic protection transformer rectifier shall be as following: - AC Volt Input - AC Amperes Input - Apparent Watts Input - True Watts Input - Power Factor - DC Volt Inputs - DC Amperes Input - DC Watts Input - Conversion Efficiency - Dielectric Strength - Transformer Insulation Primary Winding - Transformer Insulation Secondary Winding - Stack AC and DC to Ground - Ripple Voltage at Full Output FAYTEK supported with experience professional teams research and development teams, constantly updating production quality, which in the end of result will be, keep customer in satisfied and convenience FAYTEK always keep the opinion that with our products customer always getting best performance from their protection system 3

4 SWITCH MODE DRY TYPE CATHODIC PROTECTION TRANSFORMER RECTIFIERS Fig2. Switch Mode Rectifier FEATURES Precision Controlled With Microprocessor Unit (Auto potential) 1 Ph or 3 Ph AC input 50 Hz or 60 Hz Frequency Inputs Manual, Constant Current, Constant Voltage as Standard Operation Parallel Module Installation with Single Operation Control Low Head Dissipation and Low Ripple Output Suitable for Hazardous and Clean Area Filter Harmonic and Board Magnetic Breaker on Primary Diode Protection on DC Output Fused on Output Current Lightning Protection on AC input and DC Output Analogue or Digital Metering Unit Minimum 1.5 mm Still Enclosures ANCI / IEC Standard SPECIFICATIONS Each module Watt with Light Indicator Ambient Temperature 40 C Voltmeter and Ammeter Class 1.5% Accuracy Painting Oven Ral 7032 / ANSI 61 Light Grey Core Ferrite Suitable Up to 100 KHz Ripple Less Than 0.5% Efficiency More Than 90% Manual Smooth Adjustment Constant Current and Constant Voltage Selector Auto Potential for Applied RC- Series Controller 4

5 DRY TYPE CATHODIC PROTECTION TRANSFORMER RECTIFIERS Fig3. Dry Type CPTR FEATURES Precision Controlled With Microprocessor Unit 1 PH or 3 PH AC Input 50 Hz or 60 Hz Frequency Input Smooth or Step Adjustment DC Voltage Output Automatic or Manual Operation Mode Heat Sinked Silicone Stacks Heat Exchanger Unit c/w Double Blower and Thermo Setting *) Isolating Transformer to reduce Harmonic Wave Full Wave Silicone Controlled Rectifier Magnetic Breakers on Primary Diode protection on DC Output Fused on Output Current Lightning Protection on DC Output Analog or Digital Metering Unit 2 mm or 3 mm Steel Sheets as Request ANSI / IEC Standard SPECIFICATIONS Standard Custom Rectifier Rating Ambient Temperature 40 C Voltmeter & Ammeter Class 1.5% Accuracy Painting Oven Ral 7032 / ANSI 61 Light Grey Bridge Rectifier Diode or SCR Coarse Tap combines with Fine Tap for Diode Smooth Adjustment Tap Setting for SCR Auto Potential for Applied RC-Series Controller 5

6 OIL TYPE CATHODIC PROTECTION TRANSFORMER RECTIFIERS Fig4. Oil Type CPTR FEATURES Precision Controlled With Microprocessor Unit 1 PH or 3 PH AC Input 50 Hz or 60 Hz Frequency Input Smooth or Step Adjustment DC Voltage Output Automatic or Manual Operation Mode Heat Sinked Silicone Stacks Shell Diala B Transformers Oil Cooled Isolating Transformer to reduce Harmonic Wave Full Wave Silicone Controlled Rectifier Magnetic Breakers on Primary Diode protection on DC Output Fused on Output Current Lightning Protection on DC Output Analogue or Digital Metering Unit 2 mm or 3 mm Steel Sheets as Request ANSI / IEC Standard SPECIFICATIONS Standard Custom Rectifier Rating Ambient Temperature 40 C Voltmeter & Ammeter Class 1.5% Accuracy Painting Oven Ral 7032 / ANSI 61 Light Grey Bridge Rectifier Diode or SCR Course Tap combines with Fine Tap for Diode Smooth Adjustment Tap Setting for SCR Auto Potential for Applied RC-Series Controller 6

7 RECTIFIERS CONTROLLER RC-Series Fig5. Controller Board RC-Series for Auto potential CPTR A microprocessor based cathodic protection rectifier controller, only six keypads for all operation, 16 X 2 characters of LCD, and so easy for use The RC-Series can operate in CONSTANT CURRENT CONSTANT VOLTAGE AUTO POTENTIAL The RC Series has four different references input. In auto potential mode, it controls on the lowest reference to structure Potential measured and can control on the average or instant OFF potential. The RC-Series trough RS-485 have capability to communication with PC under windows program, each other s unit and become master or Slave. This advantage will be covered costumer demand for control all RC-Series at field from 1 (one) unit only such as current interrupter. Specification Input Voltage : 220/380/270/480V AC 1/3Ph Freq : 50/60 Hz Display* Type : dot matrix LCD Character : 16 X 2 Output Voltage : 0 ~ VDC RATING Current : 0 ~ ADC RATING Feedback Quantity : 4 diff. ref. Input Accurate : 12 bit / 4026 Range : 0 ~ -3000mV Impedance *Available upon request : higher than 10M Enclosure Standard : Indoor : Outdoor : Corrosion Area : Hazardous Area : IEC : Ansi/NEMA 7

8 ANODE DETECTOR TYPE FTSAD-SERIES FTSAD-Series has capability to detect anode Availability for offshore and onshore Two Relay contact making easy for user to detect signal at site (Junction Box) and at Power House (Transformers rectifier Room or Control Room) FTSAD-Series very helpful to avoid under protection caused by anode missing Specification Input Voltage Output Contact Anode Quantity Internal Indicator Installation Type : 5 ~ 50 Vdc : 2 NO/NC : 8 Feeders (Each Card) : 8 Anode Light Indicator : Inside Anode Junction Box 20 AMPERE / FEEDER 8 FEEDERS 1 LIGHT INDICATOR 1 NC SENDS TO TR UNIT 1 NC FOR LIGHT INDICATOR 5 ~ 50 VOLT DC INPUT 8

9 RECTIFIER ACCESSORIES Silicon RECTIFIERS 400 Volt minimum ratting applied to giving safety for cathodic protection rectifier operation Replacement of SCR shall be same type or consult manufacture since drive current my different and effect to rectifier operation Fig6. Diode and Thyristor CIRCUIT BREAKER FAYTEK standard assembly for circuit breaker is moulded case Circuit Breakers with voltage rating as per costumer AC rating voltage. MCCB current rating selection shall be same or above load current multiply by Fig7. MCCB METERING Fig8. Meter Analog FAYTEK standard assembly for voltmeter and ampere meter are square type 72 X 72 mm or 96 X 96 with class accuration 1.5 flush mounted. Round Type and Digital Type available upon requested. 9

10 HOW TO ORDER TRANSFORMER RECTIFIER? A O NEMA4X FREQ ENCLOSURE 5=50Hz ANSI STANDARD COOLING 6=60Hz IEC STANDARD D=Air V, OUT EXPLOSION PROOF O=oil 50=50Vdc 60=60Vdc V.INPUT 10=100V I.OUT 12=120V 50=50Adc 24=240V 100=100Adc 38=380V 800=800Adc 48=480V Control T=Manual Tap S=Smooth Adjust A=Auto SM=Switch Mode PHASE 1 = 1 PHASE 3 = 3 PHASE 10

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