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1 Specification of the Test Object (Oggetto Del Test) CEI ( ) e alla norma ENEL DK 5940 Ed. 2.2 (Aprile 2007) Automatic disconnecting facility for photovoltaic installations Rapporto prove numero...: 09TH0459-DK5940_0 Testato da (nome e firma)...: Approvato da (nome e firma)...: Frederic Schmitt Andreas Aufmuth Data d`emanazione...: Testing Laboratory Name... : Bureau Veritas Consumer Product Services GmbH Nome del laboratorio di certificazione: Indirizzo...: Businesspark A96, Türkheim, Germania Prove effetuate in...: Bureau Veritas Consumer Product Services GmbH Indirizzo...: Businesspark A96, Türkheim, Germania Nome del Richiedente...: Ablerex Electronics (SUZHOU) Co., Ltd. Indirizzo...: No. 36, Wangwu Road, Wuzhong District, Shuzhou City, Jiangsu Province, P.R. China Specifica del test: Standard...: Test in accordo alla norma italiana CEI ( ) e alla norma ENEL DK 5940 Ed. 2.2 (Aprile 2007) e GUIDA PER LE CONNESSIONI ALLA RETE ELETTRICA DI ENEL DISTRIBUZIONE Tipo di rapporto per il test...: ENEL DK 5940 Ed. 2.2 (Aprile 2007) TRF creatore...: Bureau Veritas Master TRF...: Marzo-2008 Copyright 2007 Bureau Veritas E&E Product Service GmbH, All rights reserved. This publication may be reproduced in whole or in part for non-commercial purposes as long as the INNOVA Product Service GmbH is acknowledged as copyright owner and source of the material. INNOVA Product Service GmbH takes no responsibility for and will not assume liability for damages resulting from the reader s interpretation of the reproduced material due to its placement and context. Descrizione dell`oggeto del test Marchio...: Solar Inverter Modell e/o referenza...: ES2200, ES3300, ES4200, ES5000 Numero di serie...: Prototype Versione Firmware.: PV00098C Valore nominale...: ES2200 ES3300 ES4200 ES5000 Input Voltage -Tensione d entrate: V (150V 450V MPP) Input Current - Corrente d entrata: 14,6A 22A 14A 14A 17,6A 17,6A Output Voltage - Tensione d uscita: 230V / 50Hz Output current - Corrente d uscita: 8,7A 13A 17,4A 21,7A Output Power - Potenza d uscita: nom 2000W nom 3000W nom 4000W nom 5000W
2 Page 2 of 59 Copy of marking plate: Copia della piastra della marcatura: Display front:
3 Page 3 of 59 History Sheet Storico del foglio Frederic Schmitt Initial report was written Rev. 0 Address of the manufacturer sites: Indirizzo dello stabilimento di produzione: Ablerex Electronics (SUZHOU) Co., Ltd. No. 36, Wangwu Road, Wuzhong District, Shuzhou City, Jiangsu Province, P.R. China
4 Page 4 of 59 Particulars: test item vs. test requirements / Dettagli: oggetto del test vs requisti del test Equipment mobility... : mobilità dell'apparecchiatura... : Operating condition... : Modo d operazione... : Mains supply tolerance (%)... : Tolleranza dell alimentatore principale : Class of equipment... : Classe del dispositivo... : For building-in Continuous Input (Solar): V (150V 450V MPP) Output (mains): 230Vac Class I Mass of equipment (kg)... : ES2200, ES3300 ES4200, ES5000 Peso del dispositivo... : 22,96kg 27,94kg Protection against ingress of water... : Grado di protezione contro l acqua... : Test case verdicts / Risultati dei test Test case does not apply to the test object : Il test non si applica all oggetto del test... : Test item does meet the requirement... : Il test rispetta il requisito... : Test item does not meet the requirement.. : Il test non rispetta il requisito... : IP65 according to EN N/A P(ass) F(ail) Test: Date of receipt of test item... : Data di Ricezione del test... : Date(s) of performance of test... : Data(e) di esecuzione del test... : ,
5 Page 5 of 59 General remarks: The test result presented in this report relate only to the object(s) tested. This report shall not be reproduced, except in full, without the written approval of the applicant. (see Enclosure #)" refers to additional information appended to the report. "(see appended table)" refers to a table appended to the report. Throughout this report a comma is used as the decimal separator. This Test Report consists of the following documents: 1. Test Report 2. Annex 1 ISO certificate 3. Annex 2 EMC Test Report 4. Annex 3 Datasheet of the relays 5. Annex 4 Schematics 6. Annex 5 Pictures of the units 7. Annex 6 Test equipment
6 Page 6 of 59 General product information: / Informazione generali sul prodotto: The Solar converter converts DC voltage into AC voltage. The input and output are protected by Varistors to Earth. The unit is providing EMC filtering at the output towards mains. The unit does not provide galvanic separation from input to output. The output is switched off by two independent relays in series to assure, that the output circuit will also operate in case of one error. Blockdiagramm:
7 Page 7 of 59 TEST SHEET: C4.1 CEI V1, 5: Criteria of connection to the public network ( CEI V1, 5: Criteri di collegamento alla rete pubblica) C4.1.1 CEI V1, 5.1: Production installations in Cat I networks Power Factor (CEI V1, 5.1:Funzionamento in parallelo alla rete pubblica di I categoria Fattore di Potenza) Power factor test (Fattore di potenza) Operating conditions: (Condizioni di funzionamento) Grid voltage: (V) Output Power: (%) Power factor: (Factor di potenza) Measurement: (Misurazione) [1] Measurement: (Misurazione) (kvar) Reactive Power: (Potenza reattiva) P Limiting value: (Valore limite) (Kvar) ES V 100% P N 0,999c 0,134 1,0 230V 50% P N 0,994c 0,179 1,0 230V 20% P N 0,950c 0,221 1,0 ES V 100% P N 0,999c 0,262 1,0 230V 50% P N 0,995c 0,253 1,0 230V 20% P N 0,992c 0,258 1,0 Limits of CEI V1, Section 5.1 The test results are applicable for the 2kW and the 4kW unit as well since it is the same hardware, just power derated by software.
8 Page 8 of Protection against DC components in the output current ( 8. Criteri generali di allacciamento) Protection against DC-Injection, I DC <0,5% of I max, within max. 0,1s (Protezione corrente continua, 0,5% della corrente massima, max. 0,1 s) P Grid voltage: (Vac) Idc polarity (Polarita c.c.) Measurement: (Misurazione) (ma) Limiting value: (Valore limite) (ma) Disconnection time (Tempo de intervento) ES V + 175mA 76,5 75ms 230V - 200mA 76,5 85ms ES V + 200mA 127,5 96ms 230V - 200mA 127,5 59ms Limits of DK5940 Ed. 2.2, Allegato AIB The test results are applicable for the 2kW and the 4kW unit as well since it is the same hardware, just power derated by software. Diagramm for permanent DC-Injection (ES3300): ,100 power (W) ,080 0,060 0,040 0,020 0,000-0,020-0,040-0,060-0,080 dc current (A) time (500ms cycle) -0,100 power (W) dc current (A) dc current limit (A) dc current limit (A) 10 per. Mov. Avg. (dc current (A))
9 Page 9 of 59 Diagramm for permanent DC-Injection (ES5000): , , ,050 power (W) ,000 dc current (A) , , , time (500ms cycle) power (W) dc current (A) dc current limit (A) dc current limit (A) 10 per. Mov. Avg. (dc current (A))
10 Page 10 of Automatic protection test results (Protezioni di interfaccia risultati di prova) 9.5 Massima tensione e minima tensione P Condizioni di funzionamento: Protezioni minima tensione Frequenza: 50Hz Protezioni massima tensione Parametro Voltaggio Tempo di intervento (ms) Voltaggio Tempo di intervento (ms) Valore limite 0,8 U N 1,2 U N (184 V AC ) <= 200 (276 V AC ) <= 100 Valore misurato 185,1V 253,0V Tempo di 190 -> 181V 55ms 35ms 35ms 250 -> 259V 47ms 47ms 37ms sconnessione 230 -> 181V 35ms 35ms 45ms 230 -> 259V 47ms 47ms 47ms Tempo di riconnessione >= 5s 35s >= 5s 35s Note: Limits of DK 5940, ED. 2.2 (Aprile 2007), Table 3 The test had been performed with the 5kW unit and the results are applicable for the whole series of inverters as well since the control circuit is the same. Protezioni minima tensione:
11 Page 11 of 59 Protezioni massima tensione:
12 Page 12 of Massima frequenza e minima frequenza P Condizioni di funzionamento: Parametro Protezioni minima frequenza Frequenza (Hz) Qualunque livello di potere di uscita Tempo di intervento (ms) Protezioni massima frequenza Frequenza (Hz) Tempo di intervento (ms) voltaggio di 80%U uscita N U N 120%U N 80%U N U N 120%U N Valore limite 49,7 senza ritardo intenzionale 50.3 senza ritardo intenzionale Valore misurato 49,70H 49,70H 49,70Hz 50,27H 50,27Hz 50,27Hz z z z Tempo di 50,00 50,00 senza ritardo intenzionale senza ritardo intenzionale sconnessione 49,00 51,00 Note: Limits of DK 5940, ED. 2.2 (Aprile 2007), Table 2 The test had been performed with the 5kW unit and the results are applicable for the whole series of inverters as well since the control circuit is the same.
13 Page 13 of Frequency derivative (Rate of Change of Frequency) test (Derivata di frequenza) Frequency derivative protection Frequency variation = + 0,5Hz/s (increasing) (Protezioni derivata di frequenza,, valore d'intervento 50,3Hz) N/A Operating conditions: (Condizioni di funzionamento) Grid voltage: Power: (V) (%) 230V (10% P N ) 230V (50% P N ) 230V (100% P N ) Limits of DK 5940 Ed. 2.2 (Aprile 2007), Table 2 Measurement: (Misurazione) (Hz) Disconnection time: (Tempo di intervento) Measurement: (Misurazione) (ms) Limiting value: (Valore limite) (s) senza ritardo intenzionale
14 Page 14 of 59 Frequency derivative protection Frequency variation = - 0,5Hz/s (decreasing) (Protezioni derivata di frequenza, valore d'intervento 49,7Hz) N/A Operating conditions: (Condizioni di funzionamento) Grid voltage: Power: (V) (%) 230V (10% P N ) 230V (50% P N ) 230V (100% P N ) Limits of DK 5940 Ed. 2.2 (Aprile 2007), Table 2 Measurement: (Misurazione) (Hz) Disconnection time: (Tempo di intervento) Measurement: (Misurazione) (ms) Limiting value: (Valore limite) (s) senza ritardo intenzionale
15 Page 15 of Verifiche ALLEGATO AIB: APPARECCHIATURE DI INTERFACCIA CON LA RETE BT Step 1: Click [ ] to give order to the machine to enter Selftest mode when the machine works normally. Step 2: If PV inverter change to Selftest mode then LCD show as below. The drawing A-1 is show the Step 1. Step 1 is test Min trip voltage. The drawing A-2 is show the calculated counter, a counter is increment and the compared value will be decreased with 1.15V per 0.1 second (5%Vn/s = 11.5V/s, base on 230V). If the compared value is smaller than the under-voltage limit the relays will be opened and the counter should be displayed on the LCD. If the counter is 100, the Min trip voltage is 230V (actual grid voltage) (1.15V * 100) = 115V. Drawing(A-1) Drawing (A-2) Step 3: Press Enter( ) keypad on the LCD, the inverter will go to next step2. The drawing B-1 is show the Step 2. Step 2 is test Max trip voltage. The drawing B-2 is show the calculated counter, a counter is increment and the compared value will be increased with 1.15V per 0.1 second (5%Vn/s = 11.5V/s, base on 230V). If the compared value is bigger than the over-voltage limit the relays will be opened and the counter should be displayed on the LCD. If the counter is 100, the Max trip voltage is 230V (actual grid voltage) + (1.15V * 100) = 345V. Drawing (B-1) Drawing (B-2) Step 4: Press Enter( ) keypad on the LCD, the inverter will go to next step3. The drawing C-1 is show the Step 3. Step 3 is test Min trip frequency. The drawing C-2 is show the calculated counter, a counter is increment and the compared value will be decreased with 0.005Hz per 0.1 second (0.05Hz/s). If the compared value is smaller than the under-frequency limit the relays will be opened and the counter should be displayed on the LCD. If the counter is 100, the Min trip frequency is 50Hz (actual grid voltage) - (0.005Hz * 100) = 49.5Hz. Drawing (C-1) Drawing (C-2) Step 5: Press Enter( ) keypad on the LCD, the inverter will go to next step4. The drawing D-1 is show the Step 4. Step 4 is test Max trip frequency. The drawing D-2 is show the calculated counter, a counter is increment and the compared value will be increased with 0.005Hz per 0.1 second (0.05Hz/s). If the compared value is bigger than the over-frequency limit the relays will be opened and the counter should be displayed on the LCD. If the counter is 100, the Max trip frequency is 50Hz (actual grid voltage) + (0.005Hz * 100) = 50.5Hz.
16 Page 16 of 59 Drawing (D-1) Drawing (D-2) The figure as below shows the result in every step.
17 Page 17 of Protezione di interfaccia (PIB) Rigidità dielettrica P Location Tensione di prova Breakdown Yes/No AC to PE 2kV c.a. / 2,8kVdc No DC to PE 2kV c.a. / 2,8kVdc No Prova ad impulso P Location Tensione di prova Breakdown Yes/No 1,2/50µs surge impulse Relay RY1 (SONG CHUAN 841-2kV CM No P-2A-C-H) Relay RY2 (SONG CHUAN 841-1kV DM No P-2A-C-H) Misura della resistenza di isolamanti P Location Tensione di prova Limite Resistenza di isolamenti Relay RY1 (SONG CHUAN V c.c. 100MOhm >150MOhm P-2A-C-H) between input/output contacts Prove di assestamento P Temperatura Umidita relativa Durata 55 C 50% 16h 40 C 93% 4 giorni -10 C h -10 C -> +40 C C, +40 C Note: There is no effect on function of the unit. Prove ad apparato funzionante P Temperatura Umidita relativa Durata 55 C 50% 16h 40 C 93% 4 giorni -10 C h -10 C -> +40 C C, +40 C Note: There is no effect on function of the unit. Prove di sovraccaricabilità dei circuti voltmetrici di misura Tensione Durata 130%U N permanente P 200%U N 1s P P
18 Page 18 of 59 Annex 1 ISO certificate
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21 Page 21 of 59 Annex 2 EMC Report Additional EMC measurements performed by Bureau Veritas, stored in report 09TH0178-EN x
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31 Page 31 of 59 Annex 3 Datasheet of the relays
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42 Page 42 of 59 Annex 4 Schematics
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44 Page 44 of 59 Display PCB
45 Page 45 of 59 Main PCB
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50 Page 50 of 59 Power PCB
51 Page 51 of 59 Annex 5 Pictures of the unit
52 Page 52 of 59 ES3300
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55 Page 55 of 59 ES5000
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58 Page 58 of 59 Annex 6 Test Equipment list
59 Page 59 of 59 Equipment Internal No. Manufacturer Type Serial No. Last Calibration DMM 89 Gossen - 24S LB0735 Apr 2009 Metrawatt Oscilloscope 324 Yokogawa DL EB06225 Mai 2008 Power Meter 334 ZES Zimmer LMG Sep 2009 Electronic Syst. Power Meter 335 ZES Zimmer LMG Aug 2009 Electronic Syst. Hygro- /Thermo- 450 Greisinger GFTB - Sep 2009 /Barometer DC Power 362 PCE A12KW E Supply DC Power 363 PCE A12KW E Supply DC Power 364 PCE A12KW E Supply DC- source 870 Regatron Model T.C.P. 0941CC133 DC- source 871 Regatron Model T.C.P. 0941CC134 Current Clamp 110 Chauvin Arnoux Dielectric tester 730 SPS electronic YPAC YDV Mai 2009 HA 2201G Nov 2008
Copy of marking plate: Copia della piastra della marcatura: Display front:
Page 1 of 32 Specification of the Test Object (Oggetto Del Test) CEI 11-20 (2004-08) e alla norma ENEL DK 5940 Ed. 2.2 (Aprile 2007) Automatic disconnecting facility for photovoltaic installations Rapporto
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