journal World Premieres: dmc 850 v and dmc 1150 v with celos and in our new design 3 rd Generation DMC V Series for powerful vertical machining

Transcription

1 Magazine for DMG MORI customers and interested parties CELOS by DMG MORI from the idea to the finished product. 24 World Premieres in DMG MORI Systems Automation solutions for maximum productivity. journal nº World Premieres: dmc 850 v and dmc 1150 v with celos and in our new design 3 rd Generation DMC V Series for powerful vertical machining

2 2 intro world premieres technologies ecoline systems lifecycle services 24 world premieres in world premieres in 2014 attest to the status of DMG MORI as the global leader in machine tool innovation. We will present nine of those world premieres in the first half of additional world premieres will be presented at our Grand Opening in Tokyo in July and at IMTS, AMB and JIMTOF in the fall. CELOS from DMG MORI and the new DMG MORI design are once again raising the bar for our customers. Take advantage of innovative technology solutions and the top-class quality of our machines and services. See page 4 for more about 'First Quality' 9 world premieres in the first half of 2014 from dmg mori _ CTX beta 800 TC Turn & mill complete machining _ SPRINT 20 5 linear Automated turning on a footprint of less than 21 ft. 2 _ DMC 850 V and DMC 1150 V The 3 rd Generation of high-performance vertical machining _ DMC 80 H duoblock 4 th Generation Horizontal machining with 30% more precision, efficiency and performance _ DMC 80 FD duoblock 4 th Generation 5-axis milling and turning _ DMU 270 P 5-axis machining up to 12 tons _ DMU 70 ecoline 5-sided machining with 3D control technology _ LASERTEC 65 Additive Manufacturing Laser additive manufacturing with integrated 5-axis milling capability See page 5 onwards for more on the World Premieres Journal All of the latest developments and highlights from DMG MORI in 6 themed sections: NLX2500SY (white version) pages 2 4 Intro Innovations First Quality for our machines and services. page 5 18 World Premieres and Innovations CELOS From the idea to the finished product. 9 World Premieres at a glance. page Technology and Success Stories New technology ranging from universal turning to 5-axis simultaneous machining of advanced materials.

3 Journal n CELOS From the idea to the finished product One Brand for the World. A globally leading partnership. And since October 2013 one name. On October 1 st, 2013, gildemeister aktiengesellschaft became dmg mori seiki aktiengesellschaft and mori seiki co., ltd. became dmg mori seiki co., ltd. The new common branding for all sales and service companies worldwide dmg mori. from dmg mori Order now! Request the new Journal Collector's Box via to: journal@dmgmori.com The new DMG MORI design Multi-functional, user-friendly and value-retaining available in either black or white at no extra cost. DMC 850 V (black version) All trends and innovations in 2014: Mobile devices equipped with QR code recognition software will be directed to the registration website. page ecoline page dmg mori Systems page LifeCycle Services DMU 70 ecoline World Premiere. The complete ECOLINE Series now available with 3D control technology Perfectly automated processes. 4 automation segments. Endorsed by: Willi Elbe Group, ZF, Tsuzuki Manufacturing Co., Ltd Focused on maximizing productivity.

4 4 intro world premieres technologies ecoline systems lifecycle services DMC V Series: Cooling of the ball screw nuts and linear guides for maximum workpiece accuracy. New design: Durable surfaces with a fine texture finish for greater scratch resistance and damage protection. First Quality for superior machines and services Our machines and services represent innovative technological solutions with first-class quality. This high level of quality serves as the foundation for DMG MORI s success in the market. Our unparalleled standards are implemented and strictly maintained globally through the advanced quality management system: First Quality. First Quality serves as a comprehensive process control program that covers our entire business model, from product development to machine operation, for effective company-wide improvement processes. And, with transparent procedural documentation, concrete results can be evaluated and compared in detail to continually optimize processes. The high standards of First Quality influence not only the initial development process but extend across all segments of the business, including the extensive DMG MORI Life Cycle Services offerings. Our reliability assurance is backed by a 5-year warranty on all linear motors. First Quality standards are also integrated in our supplier management practices, where we work with all of our supplier partners to ensure that they adopt similar First Quality guidelines. Even our international production facilities follow these quality standards, which far exceed the ISO 9001 mandates. Furthermore, every DMG MORI machine undergoes over 100 hours of quality checks before it is cleared for delivery to a customer. Beyond the strategic and organizational quality measures that we ve implemented, the skills of our coworkers is another critical success factor in our product development process. That is why ongoing training and certification programs for our dedicated team are an integral part of the DMG MORI First Quality strategy. robust and precise for lasting value New design with lasting value thanks to factory-tested durable surfaces More robust with higher load capacity on the bearings in the milling spindles Integrated safety measures for machine protection, e.g. Machine Protection Control (MPC) automatically shuts down the machine in the event of a collision or overload Increased precision through an innovative cooling design featured on all of our new machines, e.g. NLX, duoblock, DMC V, HSC, etc. OPERATE 4.5 the new system platform from DMG MORI for all machines with a SIEMENS control: _ Standardized interface with advanced operating capabilities for seamless technology integration _ Compatible and proven automation technology for everything from the drives to the CNC control 24 SINUMERIK Operate The intuitive and uniform user interface for all technologies siemens.com / sinumerik Clear layout, intuitive operation and many powerful new functions - the SINUMERIK CNC user interface makes it easier than ever to operate your machine. By combining production steps setup and high-level programming on one interface, NC programming and production planning is quick and efficient. Whether turning or milling operations - the look & feel is the same. And, with intuitive features like animated simulation and screenshots, you always have optimal support. Answers for industry.

5 IMTS / AMB 2014 Journal n nº CELOS From the idea to the finished product The new DMG MORI machine design 9 of 24 World Premieres at a glance World Premieres and Innovations celos June 3-7, 2014 Grand Opening Bergamo, Italy ctx beta 800 tc sprint 20 5 dmc 850 v dmc 1150 v 4 th generation dmc 80 fd duoblock 4 th generation dmc 80 h duoblock World Premiere at dmu 270 p lasertec 65 additive manufacturing dmu 70 ecoline

6 6 intro world premieres technologies ecoline systems lifecycle services From the idea to the finished product. CELOS is as simple and intuitive to operate as a smartphone. CELOS from DMG MORI simplifies and expedites the process from the idea to the finished product. Various CELOS apps allow the operator to efficiently manage, document and visualize orders, processes and machine data. CELOS combines the shopfloor operations with your company s unique IT infrastructure to establish a consistently digitized, efficient production environment. CELOS is also compatible with PPS and ERP systems, CAD / CAM applications as well as future CELOS apps. app menu Centralized access to all available applications. 21.5" multi-touch screen for easy and quick operation. multi-touch user interface With CELOS on a MITSUBISHI control, for optimal comfort and functionality. smartkey User-specific authorization: individualized machine and control access privileges. With an integrated USB storage device. uniform One common interface across all new DMG and MORI machines. standardized Consistent administration, documentation and visualization of orders, processes and machine data. compatible Compatible with PPS and ERP systems, CAD / CAM products as well as future CELOS applications. CELOS apps 4 examples» Detailed information and demos for all available apps can be found online: JOB MANAGER Systematic job planning, preparation and management. Machine-specific job setup. Well organized storage of all production-relevant data and documentation. Easy job visualization, including NC programs, resource allocation, etc. Filtering function for sorting of jobs according to date, client, status, etc. JOB ASSISTANT Define and execute jobs. Menu-guided machine setup and execution of jobs. Reliable error prevention through specific execution instructions and step-by-step confirmation dialogs. Colour-specific labeling for new, in-process and completed jobs.

7 Journal n " multi-touch screen for easy and quick operation e.g. Perspective and zoom adjustment functions for workpieces with JOB MANAGER DOCUMENTS Digital library with full-text search. User-friendly library for easy and quick access to the required information. Digitized database of all machine-specific manuals, documentation and customer data. Full-text search and bookmark function for frequently referenced material. CAD / CAM VIEW Workpiece visualization and program data optimization. Remote access to external CAD / CAM workstations. Centralized reference data as basis for workpiece visualization. Immediate change options for machining steps, NC programs and CAM strategies directly on the control. Can be displayed as a window in the CELOS user interface or in full-screen mode.

8 8 intro world premieres technologies ecoline systems lifecycle services world premiers The new dmg mori design multi-functional and user-friendly with lasting value from dmg mori multi-touch user interface NLX2500SY (white version) with CELOS on a MITSUBISHI control, for optimal comfort and functionality. NLX2500SY available in the 2 nd Quarter of 2014 with CELOS from DMG MORI featuring a 21.5" ERGOline panel and MITSUBISHI control.

9 Journal n The all-encompassing, high-quality standards of DMG MORI are exemplified in our new, uniform machine design. It stands out through added functionality, more user-friendly features and robust construction for increased long-term value retention. The new DMG MORI design is available in black or white at no additional cost. improved functionality Maximum view into the work area for a better overview of machining operations. Improved functionality: e.g. disassembly of safety glass from the outside from dmg mori DMC 850 V (black version) long-term value / durable surfaces High-quality advanced materials for greater scratch resistance and damage protection. user-friendly CELOS from DMG MORI: ERGOline control featuring a 21.5" multi-touch display and standardized user interface. DMC 850 V available immediately: 19" ERGOline panel with a HEIDENHAIN TNC 640 control or with the Operate 4.5 platform on a SIEMENS 840D solutionline control, available in the 2 nd Quarter of 2014: CELOS from DMG MORI featuring a 21.5" ERGOline panel and SIEMENS control.

10 10 intro world premieres technologies ecoline systems lifecycle services Innovation on stage 9 World Premieres at a glance. turning technology CTX beta 800 TC Complete machining with the new ultra-compact turning / milling spindle. The new CTX beta 800 TC from DMG MORI complements our successful CTX TC Series by offering you costeffective entry into turning & milling complete machining of workpieces that are up to 19.7 in. in diameter with turning lengths of up to 31.5 in. On the one hand, the automatic tool changer with up to 80 tools offers customers unparalleled flexibility for standard turning operations. On the other hand, the B-axis with its new turning / milling spindle makes complete turning & milling production as well as 5-axis simultaneous machining possible. Additionally, a 7.9 in. Y-travel is available for even greater machining capabilities. The cornerstone of our new CTX beta 800 TC is the Direct Drive B-axis, which features a freely adjustable swivel range of ±110, and comes equipped with the new ultra-compact turning / milling spindle. Furthermore, the compact spindle design, with an integrated release cylinder, is capable of 88.5 ft. / lbs. of torque for lengths of only 13.8 in. Compared to other machines on the market, this gives you 6.7 in. more work area and 20% greater torque. Also, because standard tools can be used for the machining of slanted surfaces and drillings, tool costs are significantly reduced. Machining of workpieces with up to ø 19.7 in. and 31.5 in. turning lengths on a small 91.5 ft.² footprint thanks to our new ultra-compact turning / milling spindle. Exclusive DMG MORI Technology Cycles for up to 60% faster job execution. CTX beta 800 TC Turning & milling production capabilities for the price of a universal turning machine ctx beta 800 tc highlights _ Ultra-compact turning / milling spindle for a minimized footprint with a maximized work area and 20% greater torque _ 6.7 in. more work area with the new B-axis: horizontally drill through or turn out workpieces with lengths up to 5.9 in. Display of entry and exit paths, on / off switching for transformations. ctx tc: 5-axis simultaneous machining _ Machining of freeform surfaces through 5-axis interpolation on the main and counter spindle _ Turning and milling with an interpolating B-axis _ Machine truing with increased precision, as well as electrical and mechanical compensation _ Includes Advanced Surface intelligent movement guidance, for flawless surfaces as well as unbeatable dynamics and precision _ Programming of 5-axis movements via customer-supplied CAD / CAM system data Available in May 2014: CELOS from DMG MORI, Operate 4.5 platform on a SIEMENS 840D solutionline control. Max. turning lengths: 31.5 in., max. workpiece diameter: 19.7 in.; Y-travel: ± 3.9 in.; ISM 76 main spindle with 5,000 rpm., ft. / lbs., 45.6 hp.; HSK-A63 turning / milling spindle with 12,000 rpm., 88.5 ft. / lbs., 29.5 hp.; tool disk magazine with 24 slots, optional chain magazine with max. 80 slots

11 Journal n turning technology SPRINT 20 5: Fixed or sliding headstock turning of workpieces up to ø in. with 5 linear axes on a compact 21.5 ft.² footprint Use of steady rests* with up to a 7.9 in. diameter and clamping chucks* with up to 15.7 in. (*Optional). The new SPRINT 20 5 is built at our ultramodern GILDEMEISTER Italiana facility in Brembate di Sopra, Italy and complements our popular SPRINT Series as an excellent entry-level option for bar machining of workpieces up to 0.8 in. in diameter. We will debut this exciting new product at our GILDEMEISTER Italiana Grand Opening in Bergamo, Italy (June 3-7, 2014). Among the impressive standard features on this machine are 5 linear axes and 1 C-axis for the main spindle. In total, there is capacity for 23 tools (4 driven), arranged on 2 tool slides. Optionally, 2 of the 4 slots can be setup for rear-sided machining with driven tool stations, including a C-axis for the counter spindle. Unique in this class of automatic turning machines is the compact 20.7 ft.² footprint, especially when considering the large work area can accommodate up to 23.6 in. long work-pieces and up to 23 tools. Z1 Z2 X2 Y1 Work area with capacity for 23 tools on 2 independent linear carriers, including 4 driven tool slots on the main spindle and 2 optional driven tool slots on the counter spindle. X1 _ Turning / milling spindle with 12,000 rpm., 29.5 hp. and 88.5 ft. / lbs., optional high-speed version with 20,000 rpm. _ Workpieces with up to ø 19.7 in. and 31.5 in. turning length on only 84.0 ft.² _ 6-sided complete machining through the main spindle for up to ft. / lbs.* and a counter spindle* with 6,000 rpm. _ Large, transparent work area with exceptional accessibility and a reach-in depth of only 13.8 in. to the spindle centre _ Eccentric machining with 7.9 in. Y-travel * Optional SPRINT 20 5 Machining of workpieces up to ø in. on less than 21.5 ft.² "Exceptionally large work area with an unbeatably small footprint sprint 20 5 highlights _ SWISSTYPEkit* for fixed or sliding headstock turning on one machine, < 30 min. setup _ 23 tool slots on 2 independent linear carriers _ Up to 6 driven tools, 4 come standard _ 20% faster setup with tool quick-change system* _ Unloading of up to 23.6 in. long workpieces through the counter spindle* _ High-pressure coolant supply* of up to 1,740.5 psi. _ M70 CNC control from MITSUBISHI with a 10.4" colour display * Optional June 3-7, 2014 Grand Opening Bergamo, Italy Compact 20.7 ft. 2 footprint Bar machining up to ø 0.8 in.; max. spindle headstock of 2.4 in., optionally available with a SWISSTYPEkit capable of 7.1 in., workpiece lengths of max in. with optional shaft unloading device; 23 tool slots, 4 (optionally 6) for driven tools (6,000 rpm., 1.1 ft. / lbs. and 1.2 hp.); 10,000 rpm. main spindle with 10.3 ft. / lbs. and 3.0 hp. or a 10,000 rpm. counter spindle with 3.5 ft. / lbs. and 2.0 hp. (S1 100% DC)

12 12 intro world premieres technologies ecoline systems lifecycle services milling technology dmc 650 v, dmc 850 v, dmc 1150 v Powerful vertical machining for up to 3,306.9 lbs., 27.6 in. Y-travel and a SK50 spindle with ft. / lbs. The latest DMC V Series featuring CELOS from DMG MORI and our new design is the 3 rd generation of this successful vertical machining centre, which has been delivered to over 10,000 customers around the world. Both the DMC 850 V and DMC 1150 V are World Premieres that raise the bar for this machine series. Standard features include a 14,000 rpm. spindle capable of 89.2 ft. / lbs. of torque, 1,417.3 ipm. rapid traverses and machining capacity for workpieces weighing up to 3,306.9 lbs. Optionally, the DMC V can also be customized for powerful milling on a ft. / lbs. torque spindle (SK50). Tool magazines with up to 120 slots are also available while cooling of the drives and guides ensure exceptional precision. Large work area for powerful machining of workpieces weighing up to 3,306.9 lbs. along with the optional ft. / lbs. SK50 spindle. new dmc v series highlights DMC 650 V The new vertical machining centre with a modern design for better performance and flexibility _ Standard equipped with powerful features 14,000 rpm. / 89.2 ft. / lbs. main spindle, 1,417.3 ipm. rapid traverse _ ft. / lbs. SK50 spindle (optional) _ 120-slot tool magazine _ Max. 3,306.9 lbs. workpiece weight _ 30% greater precision through drive and guide cooling _ Over 10,000 machining centres sold _ SANDVIK COROMANT Tool Kits for milling, drilling and tapping DMC 850 V Stable design with a rigid table and overhead slide unit, max. 1,653.5 ipm. rapid traverse (optional) white version The new design from DMG MORI is available in BLACK or WHITE at no additional cost. Travel in X / Y / Z: 25.6 / 20.5 / 18.7 in., rapid traverse: 1,417.3 (1,653.5) ipm., spindle speed: 14,000 rpm., power: 19.4 hp., torque: 89.2 ft. / lbs., table dimensions: in., workpiece weight: 1,763.7 lbs., tool magazine: 20 (30 / 60 / 120) slots Travel in X / Y / Z: 33.5 / 20.5 / 18.7 in., rapid traverse: 1,417.3 (1,653.5) ipm., spindle speed: 14,000 rpm., power: 19.4 hp., torque: 89.2 ft. / lbs., table dimensions: in., workpiece weight: 2,204.6 lbs., tool magazine: 20 (30 / 60 / 120) slots

13 Journal n CELOS From the idea to the finished product. 3 rd generation DMC V featuring a new machine design _ Stable design with an overhead slide unit _ Rigid table for workpieces weighing up to 3,306.9 lbs. _ +28% larger linear guides _ +25% larger ball screw drives _ Innovative cooling concept for guaranteed precision Ball screw nut and guide cooling in all three axes (X / Y / Z). DMC 1150 V Larger work area with 27.6 in. Y-travel for workpieces weighing up to 3,306.9 lbs. UNO Tool presetting NEW: Auto-focus function for automatic focusing of the cutting edge _ FEM-optimized and thermally stable gray cast-iron construction _ Customizable thanks to the modular design _ Snap gauge principle for max. 3.9 in. diameter (travel up to X -2.0 in.) _ 19" colour display _ Fine adjustments Innovation 2014 Options: _ NEW manual Balluff system (RFID chip) _ NEW second camera for centre measuring _ 24 colour display _ Comfortably accessible system cabinet _ Adapter tray storage Travel in X / Y / Z: 45.3 / 27.6 / 21.7 in., rapid traverse: 1,417.3 (1,653.5) ipm., spindle speed: 14,000 rpm., power: 19.4 hp., torque: 89.2 ft. / lbs., table dimensions: in., workpiece weight: 3,306.9 lbs., tool magazine: 20 (30 / 60 / 120) slots Measuring range: X = +7.9 to 2.0 in. Z = 15.7 in.

14 14 intro world premieres technologies ecoline systems lifecycle services milling technology 4 th Generation duoblock Highly productive with a pallet changer and 1,050.3 ft. / lbs. gear spindle. Fully cooled feed drive and tempered machine bed for up to 30% greater per part accuracy. Three new palletized versions Following the success of the 4 th Generation DMU 80 P duoblock, we are poised to debut three new versions of this impressive machine series. Their versatility provides a stable foundation for the palletized 5-axis version and highlights the advantages of the horizontal milling head as well as the milling / turning configuration. The new DMC 80 H duoblock horizontal machining centre is equally impressive with demanding, heavy machining as it is with precision all around machining. This machine s rigid construction offers 30% greater precision, which is further supported through intelligent temperature management. Optimized overall stability and improved precision are also characteristics of the new DMC 80 FD duoblock, with its redesigned, larger work area and 8% smaller footprint. In addition to the milling / turning and horizontal versions, the DMC 80 U duoblock can also be equipped with a pallet changer for setup during machining. The result is less idle time and optimized long-term production. Optionally available supplemental pallet storage offers you even greater automation and efficiency potential. Perhaps the most attractive feature of the entire duoblock design concept is its comprehensive modular customization potential, which offers an unparalleled spectrum of application possibilities. Similarly, the range of available spindles includes versions specially designed for heavy machining e.g. the powermaster 1000, featuring ft. / lbs. of torque with 9,000 rpm. and a gear spindle capable of 1,050.3 ft. / lbs. with 8,000 rpm. 30% more precise, efficient and powerful the new standard for all industries. Tool and mould making Energy technology DMC 80 U duoblock 4 th Generation duoblock : Excellence redefined with 30% more precision, efficiency and power Tube mould For demanding surface quality of up to Ra 0.35 Drill head 75% faster machining time Aerospace Machine construction Chassis component Up to 50% better cutting performance when machining Titanium Mould carrier Fully automatic serial production combined with highly intelligent in-process measuring Railway Automotive Axle bearing 30% less energy use Cylinder head Highly productive with short down times: 0.5 sec. tool change time Travel in X / Y / Z: 31.5 / 41.3 / 33.5 in., rapid traverse: 2,362.2 / 2,362.2/ 2,362.2 ipm., spindle speed: 12,000 rpm., power: 46.9 hp., torque: 95.9 ft. / lbs., workpiece dimensions: ø in., workpiece weight: 3,086.5 lbs., tool magazine: 63 (123 / 183 / 243 / 273 / 363) slots

15 Journal n Compact, patented, intelligent technology makes fast chip-to-chip times and quick setup possible. dmc h Horizontal heavy machining _ Gear spindle with up to 1,050.3 ft. / lbs. and an improved interfering contour for better immersion into the workpiece _ Heavy machining package for up to 50% greater cutting performance on challenging materials _ 28% larger horizontal passage (New: 41.3 in.) dmu p / dmc u / dmc h 4 th generation duoblock highlights _ Precision: up to 30% higher workpiece precision through the fully water-cooled feed drive _ Performance: up to 30% greater rigidity for maximum cutting performance _ Efficient: up to 30% less energy use through intelligent needs-based allocation _ Intelligent wheel magazine with up to 363 tools, 0.5 second tool change times and setup during machining capabilities powermaster 1000 _ Motor spindle with hp. of power and ft. / lbs. of torque _ Cartridge design for easy maintenance and quick replacements _ Spindle Growth Sensor (SGS) for spindle growth compensation dmu fd / dmc fd Milling and turning in one setup _ Direct Drive Table with 1,512.0 ft. / lbs. and 800 rpm. _ Unparalleled know-how: 15 years of milling / turning experience _ 13% larger vertical passage (New: 42.1 in.) _ Exclusive software cycles: Multi-tool, laser measuring probe packages, electronic balancing, interpolation turning _ Operate 4.5 platform on a SIEMENS 840D solutionline control _ Optimized chip disposal for milling and turning chips dmu p / dmc u / dmu fd / dmc fd B-axis _ Greater range of components, faster machining and more flexibility thanks to an expanded swivel range of 250 (+180 / 70 ) _ Integrated cable carrier improved interfering contour, enhanced quality through a better sealed enclosure, increased longevity with mechanicallyguided cables _ 20% greater rigidity via the large YRT bearing

16 16 intro world premieres technologies ecoline systems lifecycle services milling technology Innovative, patented wheel magazine enables setup during machining. DMU 270 P: The new portal milling heavyweight. Patented technology DMG MORI gearmill Complete machining of a spiral bevel gear. _ The most compact magazine on the market (10% narrower footprint than a chain magazine) _ Up to 363 tool slots _ Ready in max. 5.6 seconds _ Extremely short tool change time, only 0.5 seconds (0.8 seconds with HSK-A100) _ Protected tool holders via tubular slot MPC Machine Protection Control The DMU 270 P is the perfect addition to the portal machine series, offering a significantly larger work area than the smaller DMU 210 P. Travels of in. for X / Y / Z respectively are 50% greater in the diagonal direction and approx. 30% greater in the longitudinal and vertical directions for an impressive 235% larger overall work area. Its interfering contours have also been optimized with DMG MORI redeveloping both the milling head as well as the machine s complete enclosure. Workpieces with max in. diameters, 63.0 in. heights and 26,455.5 lbs. weight loads are now possible. Furthermore, the machine s high rigidity and consistent temperature control provide exceptional precision. DMU 270 P: 5-axis machining of workpieces up to 13.4 t For any customization requirements, DMG MORI's modular design offers endless tailoring possibilities on your DMU 270 P, including wheel magazine expansion and intelligent automation options for maximum productivity. The machine also comes with CELOS and a 21.5" panel for innovative operation, process monitoring and worry-free production in automatic mode. Visualization and documentation of all machine and process data as well as networking with external PPS, CAD and CAM systems provide even greater efficiency. dmu 270 p highlights _ Proven portal design _ Large work area X / Y / Z: / / 63.0 in. _ Large work area for workpieces with max. dimensions of ø in. _ Effortless immersion in deep forms through the optimized interfering contour of the milling head _ 50% improved dynamics with new drive technology in the NC rotary table _ High precision through optimized temperature stability _ Fast setup on-site without a required base foundation thanks to the 3-point support design concept _ Quick shut-off in case of potentially damaging vibration _ Increased spindle service life _ Diagnosis and optimization of machining processes _ Preservation of the machine and tools _ Scheduling of maintenance and servicing _ Cause identification for spindle failures _ Optimized tool service life _ Increased machine availability _ Available for all DECKEL MAHO machines Travel in X / Y / Z: / / 63.0 in., rapid traverse: 2,362.2 / 1,181.1 / 1,574.8 ipm., spindle speed: 12,000 rpm., power: 59.0 hp., torque: ft. / lbs., workpiece dimensions: ø in., workpiece weight: 26,455.5 lbs., tool magazine: 63 (123 / 183) slots

17 Journal n advanced technology Intelligently combined: Laser cladding with integrated milling. LASERTEC 65 Additive Manufacturing: Additive manufacturing for exceptional finished part quality. laser cladding milling Additive manufacturing offers new high complexity custom production of integral components and a range of other lightweight parts made from high-performance metallic materials. The market for additive manufacturing is growing quickly. SAUER LASERTEC, a subsidiary of DMG MORI SEIKI AG, has integrated, for the first time, additive manufacturing in a 5-axis high-tech milling machine. This innovative hybrid solution is unique on the market. Our method uses a metal powder feed, which is up to 20x faster than generation in a powder bed. Until now, additive manufacturing was limited to the production of prototypes and small parts that could not be made using conventional technology. However, by combining additive and cutting processes in one machine, additive technology can now complement traditional machining methods to expand the range of production possibilities. Process direction Powder Laser beam Protective / carrier gas Melting point Applied material Application zone Workpiece Metal powder is applied in layers to a base material and fused together. A high-strength welded joint forms with the surface. After cooling, the resulting metal layer can then be machined. lasertec 65 highlights 1 additive manufacturing 3D part production process: 2 repair Intelligently combined: Laser cladding with integrated milling _ Unique combination of laser cladding and milling offers best surfaces and parts accuracy _ Laser cladding with powder feed: 20x faster vs. powder bed method _ Production of complete components is also possible _ Many 3D geometries, including with undercuts, can be created _ Repair of turbine components as well as tool / mould making applications _ Application of protective coating to prevent wear laser cladding 1: Basic production of a cam housing ring milling laser cladding 2: Flange generation without supports laser cladding Aerospace: Blade repair Material: Inconel 3 coating 3: Flange drilling 4: Cladding of the cone World Premiere at IMTS / AMB 2014 laser cladding milling Tool and mould making: Cylinder with wear-resistant coating Material: Stellite 5: Cladding of the 12 connectors 6: Milling of the complete inner contour 3D contours with undercuts can be created: e.g. production of a flange without supports (figure 2), production of a cone (figure 4). Flexible switching between laser sintering and milling allows for direct machining of component segments that would previously not be accessible on a finished part (figure 3). LASERTEC Travel in X / Y / Z: 25.6 / 25.6 / 22.0 in., max. workpiece dimensions (5-axis): ø in., max. load weight (5-axis): 1,322.8 lbs. (2,204.6 lbs.*), min. footprint (machine only): approx ft.², control: 19" ERGOline panel with the Operate 4.5 platform on a SIEMENS 840D solutionline control

18 24 18 intro world premieres technologies ecoline systems lifecycle services ecoline DMU 70 ecoline The perfect combination of functionality and technology with an NC swivel rotary table for 5-sided machining and advanced 3D control technology that comes standard! C-axis 360 SLIMline panel with the Operate 4.5 platform on a SIEMENS 840D solutionline control SLIMline panel on a HEIDENHAIN TNC 620 control B-axis 10 / + 95 Versatile: advanced control technology with 3D simulation Patented NC swivel rotary table with digital drives for 5-sided machining. Robust, service-friendly spindle with speeds up to 12,000 rpm. (standard feature) optional customization for inner tool cooling is available. NEW! DMU 70 ecoline 5-sided machining with a patented NC swivel rotary table dmu 70 ecoline highlights _ Powerful main spindle with speeds up to 12,000 rpm. (17.4 / 12.1 hp., 61.2 / 42.0 ft. / lbs., 40 / 100% DC) _ Large travels X / Y / Z: 29.5 / 23.6 / 20.5 in. _ Linear axes rapid traverse: ipm. _ 32-slot SK40 tool magazine chain with holders and double gripper, including setup assistance for tool loading during machining _ Highly efficient NC swivel rotary table with digital drives for 5-sided machining _ 3D quickset * tool kit for evaluation and calibration of the kinematic precision * Optional Travel in X / Y / Z: 29.5 / 23.6 / 20.5 in.; linear axes rapid traverse: ipm.; powerful spindle with speeds up to 12,000 rpm.; 61.2 / 42.0 ft. / lbs., 17.4 / 12.1 hp. (40 / 100% DC.); 32-slot chain tool magazine with tubular slots and double grippers

19 Journal n nº NLX, CTX and NEF universal turning now with CELOS Benchmark for turning & milling complete machining: CTX TC and NTX Automatic turning at our new Technology Centre in Italy Infiniti Red Bull Racing: World Champion with 5-axis technology from DMG MORI Technologies and Success Stories

20 20 intro world premieres technologies ecoline systems lifecycle services turning technology NLX 9 models with various customization options Since the introduction of the NLX Series in late 2010, over 3,000 machines have been delivered to customers. The NLX Series offers users unbeatable performance, flexibility and reliability. Integrated coolant circulation in the machine bed provides improved thermal stability while flat guides in all axes serve as the ideal foundation for high-performance turning. Specifically, the NLX2500/500 is especially well suited for short turning parts (max. length of 19.7 in.) due to its small footprint and exceptional rigidity. For turning lengths up to 49.2 in., the NLX3000MC/1250 utilizes a BMT turret which features an integrated tool drive that delivers impressive milling performance. Another standout member of the NLX family is the NLX4000BY/1500 with its large 12.4 in. max. travel in the X-axis (14.4 in. in the MC version) and steady rest with a max in. diameter. The Y-axis version has a 19.7 in. turning diameter (23.6 in. in the MC version). Even as a uniquely compact machine, our NLX4000BY/1500 can process impressively large turning pieces with up to 4,000 rpm. driven tools (10,000 rpm. optional) and a Y-axis. High torque (2,378.6 ft. / lbs.) in the Type B setup (Type A setup = 1,408.7 ft. / lbs.) for the main spindle also ensures unbeatable cutting performance. Assembly of the NLX2500SY/700 for the European market takes place at our GILDEMEISTER Italiana S.p.A. facility in Brembate di Sopra near Bergamo. This machine will be available with CELOS and our new design in May. All three NLX World Premieres debuted at EMO with CELOS and a 21.5" ERGOline panel on a MITSUBISHI control and will be available in April Unbeatable precision with a direct measuring system from Magnescale, featuring in. resolution Efficient complete machining with driven tools, a counter spindle and a Y-axis on the NLX2500SY/700. The successful NLX Series, with over 3,000 machines installed. nlx series highlights _ Integrated coolant circulation in the machine bed for improved thermal stability _ Flat guides in all axes for highest demands _ With BMT technology (turret with an integrated drive motor) for milling performance comparable to a machining centre _ Available with extensive customization options (e.g. with directly driven tools, a Y-axis, or a powerful counter spindle) BMT Built-in Motor Turret Improved milling performance and precision with up to 73.8 ft. / lbs. of torque. NLX2500/500 Perfect 2-axis turning on a 37.7 ft. 2 footprint for workpiece lengths up to 19.7 in. DMG MORI now also offers the popular NLX2500 model with a 19.7 in. turning length. Maximum turning diameters of 18.1 in. as well as 10.2 in. and 19.7 in. travel in the X and Z directions respectively make the NLX2500/500 a versatile instrument for turning operations. And, the optimized design has an unbeatably small footprint (37.7 ft. 2 ). The right solution for every application 9 machine models and 29 versions. Turning length (in) NLX 2500/1250 MC, Y, SMC, SY NLX 3000/1250* MC, Y NLX 4000/1500* Turning MC, Y 27.6 NLX 2500/700 Turning MC, Y, SMC, SY NLX 3000/700 Turning MC, Y NLX 4000/750 Turning MC, Y 19.7 NLX 1500/500 MC, Y, SMC, SY NLX 2000/500 MC, Y, SMC, SY NLX 2500/500* Turning Chuck size 6" 8" 10 / 12" 12" 15 / 18" Immediately available with the MAPPS IV operating system and a 10.4" TFT display.** * Available in April 2014 with the new design and CELOS ** 19" display for the NLX4000, Turning = fixed tools, MC = driven tools, Y = driven tools and a Y-axis, SMC = driven tools and a counter spindle SY = driven tools, a Y-axis and a counter spindle white version The new design from DMG MORI is available in black or white at no additional cost. Max. turning diameter: 18.1 in., max. turning length: 19.7 in., bar capacity: 3.1 in., speed: 3,500 rpm. (standard), drive power: 24.8 hp., 10-slot turret (12-slot turret optional)

21 Journal n Optional turret: TRIFIX precision quick-change system. TRIFIX allows for tool changes in < 30 sec. with a repeat accuracy of < in. Integrated coolant circulation in the machine bed for improved thermal stability. 30% wider and exceptionally stable flat guides provide high-performance turning, e.g. 3.1 in. width on the NLX2500. NLX2500SY/700 6-sided machining with a main and counter spindle, as well as a turret with 3.9 in. Y-travel The popular NLX2500SY/700, featuring a counter spindle and Y-axis, delivers efficient complete machining in one setup. The turret comes standard equipped with the BMT60 interface and can be further customized with the VDI TRIFIX (12x). Speed: 10,000 rpm. NLX4000BY/1500 Efficient complete machining of large workpieces up to 19.7 in. in diameter (23.6 in. diameter without Y-axis) BMT technology for impressive milling performance with driven tools capable of 4,000 rpm. (10,000 rpm. optional), M30 tapping and up to 73.8 ft. / lbs. of torque, wide Z-axis guideways, large X-axis travel, max. ø 13.8 in. steady rest up to 10% currency advantage* Max. turning diameter: 14.4 in. (18.1 in. without Y-axis), max. turning length: 27.8 in., bar capacity: 3.1 in., main spindle: 4,000 rpm., 24.8 hp., counter spindle: 6,000 rpm., 14.8 hp., 12-slot turret (optional: 10-slot, 16-slot, 20-slot turret), speed (driven tools): 10,000 rpm. The latest technology at an unbeatable price * Secure a 10% currency advantage through the latest YEN valuation Max. turning diameter: 19.7 in. (Turning & MC version: 23.6 in.), max. turning length: 59.1 in., max. bar capacity: 6.5 in., speed: 1,500 rpm., drive power: 49.6 hp., 10-slot turret (12-slot turret optional), driven tool speed: 4,000 rpm. with 73.8 ft. / lbs. of torque (10,000 rpm. optional)

22 22 intro world premieres technologies ecoline systems lifecycle services turning technology CTX alpha and CTX beta Advanced universal turning with a linear drive, Direct Drive and trifix. The universal CTX alpha and beta Series offers impressive flexibility, ergonomics and precision. Its agility and modular design makes custom setup easy for everything from simple chuck parts production to complete machining processes. You can also maximize performance with spindle motors capable of up to ft. / lbs. of torque. A reliable linear drive in the X-axis is also optionally available for the CTX beta to guarantee consistent longterm precision. With 1 g acceleration, this drive delivers unbeatable production dynamics. The machines are standard equipped with direct measuring systems in the X-axis and liquid-cooled spindle motors for the greatest possible thermal stability. Quick and efficient milling is another highlight of the CTX Series, with the optional Direct Drive turret, featuring up to 12,000 rpm. (CTX beta: 10,000 rpm.) and 25.1 ft. / lbs. (CTX alpha: 14.8 ft. / lbs.) of torque. This impressive turret already comes with a TRIFIX precision quick-change system for retooling in < 30 seconds. Optional equipment packages include a Y-axis (with 4.7 in. travel) (CTX alpha: 3.1 in.) for off-centre machining or the package for 6-sided complete machining, which includes a counter spindle, Y-axis and star turret with TRIFIX. The 6-sided complete machining package includes a main spindle, counter spindle and Y-axis with 4.7 in. travel (CTX alpha 500: 3.1 in.) and a star turret with TRIFIX. ctx alpha 500 highlights ctx beta 800 linear highlights CTX alpha 500 Off-centre machining through the Y-axis* with a 3.1 in. travel* Available in April 2014: CELOS from DMG MORI featuring a 21.5" ERGOline panel on a SIEMENS control, immediately available with a 19" ERGOline panel featuring the Operate 4.5 platform on a SIEMENS 840D solutionline or HEIDENHAIN CNC PILOT 640 control _ Direct Drive* turret with 12,000 rpm. and 14.8 ft. / lbs. for the best cutting performance _ Powerful turning of workpieces up to ø in. with the ft. / lbs. main spindle * Optional CTX beta 800 linear X-axis linear drive with 1 g acceleration and unbeatable long-term precision Available in June 2014: CELOS from DMG MORI featuring a 21.5" ERGOline panel on a SIEMENS control, immediately available with a 19" ERGOline panel featuring the Operate 4.5 platform on a SIEMENS 840D solutionline or HEIDENHAIN CNC PILOT 640 control _ Powerful turning of workpieces up to ø in. with the ft. / lbs.* main spindle _ Large work area for the use of up to ø 15.7 in. collet chucks* and max. ø 7.9 in. steady rests* * Optional Bar capacity up to ø 2.6 in.; 20.7 in. max. turning length and 7.9 in. max. workpiece diameter; ISM 52 PLUS main spindle with 6,000 rpm., ft. / lbs., 36.2 hp.; 12-slot VDI 30 turret, 5,000 rpm., 7.2 hp. and 11.8 ft. / lbs. Bar capacity up to ø 3.0 in.; 33.5 in. max. turning length and 16.1 in. max. workpiece diameter; ISM 76 main spindle with 5,000 rpm., ft. / lbs., 45.6 hp.; 12-slot VDI 40 turret, 4,000 rpm., 15.2 hp. and 20.7 ft. / lbs., incl. 6 block tool slots

23 Journal n turning technology CELOS from DMG MORI featuring a 21.5" ERGOline panel on a SIEMENS control for easy shop floor programming through powerful 3D control technology. NEF 400 Best performance in its class with an integrated spindle motor. The 5 th Generation NEF Series makes its universal turning debut with our brand new NEF 400 and NEF 600 machine tools, featuring the best technology at an unbeatable price. These machines come with high-quality components manufactured in Germany, including controls, measuring systems, hydraulic parts, spindles and turrets. A liquid-cooled spindle motor also comes as standard equipment on the NEF 400. Optionally, a turret can be added for up to 6 driven tools as well as a C-axis on the main spindle. Another valuable feature of this impressive machine tool is the large work area, with capacity for workpieces measuring up to ø 13.8 in in.; all on a compact 43.1 ft.² footprint. Star turret with the TRIFIX precision quick-change system for < 30 sec. tool change times and < in. repeat accuracy. Integrated liquid-cooled spindle motor with ft. / lbs. for impressive cutting performance and temperature stability. Linear drive minimal maintenance costs with maximum precision and productivity NEF 400 Machining of workpieces measuring ø 13.8 in in. on a compact 43.1 ft.² footprint nef 400 highlights _ Advanced 3D control technology: CELOS from DMG MORI featuring a 21.5" ERGOline panel on a SIEMENS control (available Q3/2014) _ Alternatively available with a 19" ERGOline panel featuring the Operate 4.5 platform on a SIEMENS 840D solutionline control and ShopTurn 3G or on a HEIDENHAIN CNC PILOT 640 control _ Greatest precision through an integrated C-axis with resolution (optional) _ Large work area for workpieces measuring up to ø 13.8 in in. on a compact 43.1 ft.² footprint _ Optimal ergonomics and accessibility with a comfortable 11.4 in. reach-in depth to the main spindle _ Integrated liquid-cooled spindle motor for unbeatable temperature stability _ 5-year warranty for the linear drives _ 1 g acceleration and 2,362.2 ipm. rapid traverse _ Highest long-term precision with minimal wear parts _ Greatest acceleration and no mechanical transmission elements _ Less maintenance, minimal life cycle costs _ Reduce manufacturing costs through better dynamics and machine productivity _ Available for all CTX beta universal turning machines included HORN tool case Bar machining up to ø 2.6 in.; 25.6 in. max. turning length and 13.4 in. max. workpiece diameter; ISM 65 main spindle with 4,500 rpm., ft. / lbs., 15.4 hp.; 12-slot VDI 30 turret

24 24 innovation days 2014 world premieres technologies ecoline systems lifecycle services turning technology CTX TC Turning & milling complete machining. CTX TC 5-axis universal turning of workpieces up to ø 27.6 in. and max. 9.8 ft. turning lengths, 6-sided complete machining with the optional counter spindle. CTX TC 4A 5-axis turning with the main and counter spindle, including an additional lower turret; optional turret with Direct Drive for speeds up to 10,000 rpm. CTX TC and CTX TC 4A Series at a glance UNIVERSAL: CTX TC PRODUCTION: CTX TC 4A Main spindle and optional counter spindle Main spindle, counter spindle and an additional turret beta gamma beta gamma ø 19.7 in. ø 27.6 in. ø 19.7 in. ø 27.6 in in. turning length CTX beta 800 TC 51.2 in. turning length CTX beta 1250 TC (linear) CTX gamma 1250 TC (linear) CTX beta 1250 TC 4A CTX gamma 1250 TC 4A (linear) ø 21.7 in in. turning length CTX beta 2000 TC CTX gamma 2000 TC (linear) CTX gamma 2000 TC 4A (linear) in. turning length CTX gamma 3000 TC CTX gamma 3000 TC 4A 5 year warranty More power, enhanced precision. 5-year warranty on the linear motors for unbeatable long-term precision and dynamics. CTX gamma 2000 TC linear 6-sided complete machining of workpieces up to ø 27.6 in. ctx gamma 2000 tc linear highlights _ 6-sided complete machining with a main and counter spindle*, counter spindle comes standard on the TC 4A model _ 5-axis simultaneous machining thanks to the B-axis Direct Drive with a ±120 swivel range and the technology cycle* _ Y-axis with a ±7.9 in. travel for off-centre machining _ Turning / milling spindle with 12,000 rpm., optionally available with a max. 18,000 rpm. or 8,000 rpm. spindle and ft. / lbs. of torque _ Steady rests* and clamping chucks* for use on workpieces up to ø 18.1 in. and ø 24.8 in. respectively _ CTX gamma 2000 TC 4A linear: Second tool carrier used as a 12-slot VDI 40 turret with a TRIFIX precision quick-change system, optionally available as a Direct Drive turret with 10,000 rpm. and 25.1 ft. / lbs. * Optional included HORN / LMT / SCHUNK tool case Available in 4 th Quarter, 2014: CELOS from DMG MORI featuring a 21.5" ERGOline panel on a SIEMENS control, immediately available with a 19" ERGOline panel featuring the Operate 4.5 platform on a SIEMENS 840D solutionline control. Max. turning length: 80.7 in., max. workpiece diameter: 27.6 in.; Y-travel: ± 7.9 in.; ISM 102 main spindle: 4,000 rpm., ft. / lbs., 60.3 hp.; HSK-A63 turning / milling spindle: 12,000 rpm., 73.8 ft. / lbs., 29.5 hp.; tool disk magazine with 36 slots, optional chain magazine with max. 180 slots

25 Journal n Success Story turning technology Machining of a piston with a milling spindle and tilted counter spindle. NTX1000/SZM: Turning & milling complete machining of complex single parts and serial production runs. The NTX Series machines are very compact milling / turning centres that are well suited for jobs in the medical, aerospace, watch and semiconductor industries. Three of our original technology solutions are the foundation for their unbeatable precision and efficiency. Our NTX Series truly represents the apex of productivity Reliable production of grinding-quality polygonal connections on a CTX beta 1250 TC 4A. Collision-free simultaneous machining with a milling spindle and turret via the tilting counter spindle; swivel range up to -195 for workpiece unloading. KAMPF Schneid- and Wickeltechnik GmbH & Co. KG Turning / milling complete machining combines five machines into one. KAMPF Schneid and Wickeltechnik GmbH & Co. KG, headquartered in Wiehl (near Cologne), Germany, is recognized as a technology leader in cutting and wrapping processes with materials that include plastic films, composite materials, laminates and aluminum foils. Their high-tech facilities produce thin films with in. material thickness that are manufactured at speeds of up to 27,559.1 ipm. Aside from their reputation for innovation, KAMPF also has industry-leading mechanical production facilities in Dohr, Germany, where they recently acquired a CTX beta 1250 TC 4A turning / milling complete machining centre. With a counter spindle, powerful milling spindle (as a B-axis) as well as a Y-axis and 12-slot lower turret for additional driven tool storages, the new machine reduced the cost of producing a drive shaft by 50%. Regarding cost savings, Stephan Schleicher, Dohr Plant Manager says: The polygonal compound as the main drive element places extremely high demands on precision and surface quality, which in the past, made a grinding step unavoidable. DMG MORI was the only manufacturer that could guarantee for us the required workpiece process quality on just one machine. KAMPF relied on the experts from DMG MORI to design and set up the complete machining strategy including tool and clamping device selection as well as program development. We then took a reference part produced in Bielefeld and had it independently measured and inspected, recalls the plant manager and lauds: All of the proofing points were well within our tolerance requirements and were subject to the most extreme everyday work conditions. While previously we had to use five machines with a grinding step to complete a part, now we can produce complete shafts on our CTX beta 1250 TC 4A! NTX1000/SZM Highly efficient integrated turning / milling centre ntx1000/szm highlights _ DDM technology (Direct Drive Motor) on the B-axis and BMT technology (turret with an integrated drive motor for driven tools) _ 40% smaller footprint compared to previous models _ ORC technology (Octagonal Ram Construction) on the Y-axis for excellent damping and an effective thermal / symmetrical construction _ Versatile customization options are available _ ESPRIT CAM software comes standard _ NTX1000 also available with the Operate 4.5 platform on a SIEMENS 840D solutionline control Contact: KAMPF Schneid and Wickeltechnik GmbH & Co. KG Mühlener Straße 36 42, Wiehl, Germany info@kampf.de, Swing diameter: ø 14.6 in., turning length: 17.7 in., Y-axis: ± 4.1 in., main spindle: max. drive power: 14.8 hp., max. speed: 6,000 rpm., tool spindle: Capto C5 holder, speed: 12,000 rpm. (optional HSC: 20,000 rpm.), max. drive power: 10.1 hp.