The revolution in multi-channel turning / milling centres. ShopTurn 3G shop floor programming

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Beatrix Oliver
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1 DMG technologies for tomorrow The revolution in multi-channel turning / milling centres ShopTurn 3G shop floor programming

2 ShopTurn 3G Optimisation of the process chain CTX gamma 1250 / 2000 TC with a turret and an unrivalled multi-channel control. The future-oriented combination of the CTX gamma 1250 / 2000 TC with a turning / milling spindle, a 12x star turret and the unrivalled ShopTurn 3G multi-channel programming, is precisely tailored to changing market demands, such as increased pricing pressure, decreasing order quantities or shorter delivery times. With ShopTurn 3G, the world of universal shop floor programming opens up even for challenging turning / milling work pieces on multi-channel turning / milling centres. ShopTurn 3G considerably reduces programming time. The comfortable ShopTurn cycles with intelligent tool management and visualised functions, ensure fast and easy shop floor programming. All programming formats such as DIN and DXF Import can thereby ideally be combined and integrated with ShopTurn 3G. The turret offers an additional productivity increase and flexibility during setup, and can be integrated with flexibility and productivity next to the turning / milling spindle for 4-axis machining or simultaneous machining on the main and counter spindles. ShopTurn 3G shop floor programming Increase productivity by up to 30 %! Up to a 60 % programming time reduction + + Ingenious ShopTurn 3G Multi Channel Up to a 30 % reduction in setup time Flexibility For small and medium batch sizes Up to a 40 % reduction in processing time Productivity Parallel and 4-axis machining «Regardless of the order quantity, this means a considerable productivity increase for three relevant time blocks along the process chain.

changing market demands, such as increased pricing pressure, decreasing order quantities or shorter delivery times.

3 ShopTurn 3G DMG ERGOline Control with Siemens 840D solutionline and ShopTurn 3G DMG ERGOline Control Siemens 840D solutionline with the new SINUMERIK Operate user interface and ShopTurn 3G. The programming of the CTX gamma 1250 / 2000 TC with a turning / milling spindle and turret is carried out on the easy-to-operate DMG ERGOline Control Panel with unique ShopTurn 3G multi-channel programming. With the featured DIN / ISO interface, the familiar, comfortable ShopTurn cycles can be combined and programmed with DIN functions according to your needs. The large 19" screen with the editable Upper Screen and the programmable speed dial button, the four USB interfaces, the mouse function and the DMG SMARTkey additionally contributes to ease-of-use. a c g b Highlights DMG ERGOline Control with ShopTurn 3G a Large 19" screen for a clear display and more information at a glance; screen incline is continuously adjustable from 5 30 b 2-channel programme structure for the best clarity c Upper Screen can be edited for additional information d Interface for adapted systems: Every two USB interfaces for additional information, optional data organisation and Ethernet (in the control cabinet) e Mouse function* for comfortable navigation f DMG SMARTkey with a transponder: Personalised user authorisation: Individual allocation of user data, operating-mode switch g Editable speed-dial button h Power-off function (Auto shutdown): For lower energy consumption during recovery * Optional: Drawing storage, mouse pad and operator seat ENERGY SAVING d e h f

programming. With the featured DIN / ISO interface, the familiar, comfortable ShopTurn cycles can be combined and programmed with DIN functions according to your needs.

4 Gear milling* in shift processes Irregular turning* with standard tools without a special clamping device DXF data import* with DXF Reader for the reduction of programming time * Optional Performance milling with complete ShopMill functionality Performance turning for economic chip removal, a productivity increase through new 4-axis cycles Highlights CTX gamma 1250 / 2000 TC with a turret _ Innovative ShopTurn 3G multi-channel programming for a considerable programming time reduction and challenging contours _ Absolute flexibility between DIN & WOP Time-optimised DIN and comfortable ShopTurn 3G programming _ Fast, easy and clearly-structured tool management _ Complete ShopMill functionality _ 30 % setup time reduction _ Increased flexibility of the work area and an increase in productivity for small and medium batch sizes with an additional tool carrier with an optional turret-head steady rest, exchangeable centre punch head,...

Innovative ShopTurn 3G multi-channel programming for a considerable programming time reduction and challenging contours _ Absolute flexibility between DIN & WOP Time-optimised DIN and comfortable

5 ShopTurn 3G Optimisation of the process chain Siemens 840D solutionline with a new SINUMERIK Operate user interface and ShopTurn 3G. ShopTurn 3G is integrated into the new Siemens Operate control generation and takes Turn & Mill technology to a new level with numerous highlights: _ ProgramSYNC: Stands for multi-channel, two tool carriers for higher productivity and flexibility _ ShopTurn and ShopMill: Complete ShopMill functionality integrated into ShopTurn _ ProgramGUIDE: Easy operator guidance and support with visually animated elements and context help _ DIN / ISO: Unrestricted combination of DIN and ShopTurn, import of external programme elements (e.g.: From the programming systems 3D-CAD systems or 5-axis interpolation, process milling) as well as import of existing programmes _ Easy intuitive menu guide for fast programming from the drawing to the finished work piece 1 Clear display of the block structure through adjustment according to synchronous points; colourful main and downtime indicators as well as the spindles 2 Tool management: Efficient management of the tool data including all details such as sister tools and tool life Cycle display with animated elements: Visually-simulated operating cycle with animated elements in dialogue for a clearly laid out display 4 Combination of DIN and ShopTurn programming: The fullness of the blocks with technical programme segments, can consist of DIN code, ProgramGUIDE and also ShopTurn / ShopMill work-step elements D-simulation: Visualisation of multi-channel processing with 3D-views, detail displays and work piece drawing 6 Copy & Paste: Copying block by block, cutting and inserting is an optimisation that is even possible for complex programmes in two channels 5 6

carriers for higher productivity and flexibility _ ShopTurn and ShopMill: Complete ShopMill functionality integrated into ShopTurn _ ProgramGUIDE: Easy operator guidance and support with visually

6 SINUMERIK 840D solutionline Open, flexible, strong powerful innovations. The SINUMERIK 840D solutionline offers modularity and accessibility as well as uniform structures during operation, programming and visualisation. It stands out through high flexibility, the highest dynamics and precision, as well as optimal integration into networks. A highlight for multi-channel turning / milling centres is the intuitive SINUMERIK Operate user interface with ShopTurn programming. Well-thought-out from A to Z: CAD / CAM / CNC process chain SINUMERIK 840D solutionline A premium class CNC Live demonstrations at the DMG Experience Centre. Experience high technology in our new showrooms in Bielefeld and Shanghai, and experience programming and live demonstrations. More information is available online at turnmill@gildemeister.com SINUMERIK accompanies the entire process chain from the concept to the finished work piece. CAD / CAM programme creation on a PC (NX-CAM); NC-Code generation in the post processor Simulation and collision control in the virtual machine Processing in the actual machine _ Application range: Open, flexible and powerful CNC system _ Structure: Modular, scaleable universal CNC control _ Expansion level: Available in three performance options; up to 31 axes / spindle in 10 processing channels _ Application range: From three to five simultaneous axes PRO.D4825/0110UK Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. DMG Vertriebs und Service GmbH: Gildemeisterstraße 60, D Bielefeld, Tel.: +49 (0) / , Fax: +49 (0) / , info@gildemeister.com,

It stands out through high flexibility, the highest dynamics and precision, as well as optimal integration into networks.

What enables user-friendly operation and programming of SINUMERIK CNCs right on your PC?

What enables user-friendly operation and programming of SINUMERIK CNCs right on your PC? SinuTrain practical CNC training based on SINUMERIK Operate. Answers for industry. Prepared for the shopfloor our