How To Make A Car In China



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Research and Development of Electric Vehicle in China and Latest Trends on Diffusion China Automotive Technology & Research Center (CATARC) Ma JianYong majianyong@catarc.ac.cn

1. Research and manufacture of EV in China 2 2

2012,15495 thousand passenger cars were sold in china. Chinese government will attempt to double citizens' revenue before 2020. And this plan will promote the passenger cars market continue increase. 中 国 乘 用 车 市 场 发 展 变 化 趋 势 18000000 16000000 14000000 45.7% 50.0% 销 Sales 量 同 Growth 比 rate 52.9% 13757794 14472416 15493669 60% 50% 12000000 10000000 8000000 6000000 4000000 2000000 1197996 1745585 2618922 10331315 30.8% 29.6% 6755609 6297533 22.3% 5148546 16.0% 3973624 3036842 7.3% 33.2% 5.2% 40% 30% 20% 10% 0 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012E 0% 3 3

Carry out energysaving and new energy vehicle demonstration pilot work notice Support Policies from Central Government "Automobile industry restructuring and revitalization plan" New energy vehicle production companies and product access rules " "Notice on the private purchase of new energy vehicles subsidy pilot 2001.1 2009.1.23 2009.2 2009.3 2009.5 2009.7 2009.12 2010.6 2012.7 863major projects of Electric vehicle R&D and industrialization Interim Measures for the Administration of energy-saving and new energy financial assistance 10 billion CNY of funds of the State Council to support technical innovation New energy vehicle demonstration pilot cities to extend "Energy-saving and new energy automotive industry development plan (2010-2120)" 4

Bulletin number of models of EV(PHV) and HV(2006-2012) 500 400 300 200 100 0 2006-2008 2009 2010 2011 2012 Add up EV(PHV) 27 26 93 121 192 459 HV 58 48 63 84 163 416 5 5

Layout: the major projects of the national energy-saving and new energy vehicles Vehicle development Various types of vehicles Vehicle dynamic system integration technology 燃 system 料 电 platform 池 汽 车 动 力 平 台 Fuel cell vehicle power Hybrid vehicle power system platform Pure electric vehicle 混 power 合 动 system 力 汽 车 动 platform 力 平 台 Key components technology 燃 料 电 池 和 动 力 蓄 电 池 Fuel cell engines, power battery, super capacitor Drive motor, the motor drive train assembly, engine 电 机 系 统 和 驱 动 控 制 Common basic technology New materials, new components, common 控 technology 制 器 和 电 infrastructure 动 辅 助 系 technology 统 Public support platform Testing Technology standards Policies and regulations Demonstration operations Industry financing Intellectual property rights 6 Technical Information

The level of battery technology 300 Energy density (wh/kg) Cycle life more than 2000 times, the cost is reduced to 2 / W or less Cycle life more than 3000 times, cost 1.5 yuan / watt or less 150 110 Cycle life about 1500 times, costs 3-4 yuan / watt Power density (w/kg) Strengthen the positive anode material, separator, electrolyte, production processes and equipment R & D The power batteries consistency and groups matching technology To carry out the next generation of new battery materials, the mechanism of basic research. Focus on the study of a new lithium-ion battery. To carry out multi-electron reaction cell, twophase electrolyte batteries, light metal-air batteries and free radical polymer battery, the new battery technology research. 2012 2015 2020 7

驱 动 电 机 技 术 水 平 The level of moter technology Key technical indicators Industrial energy-saving motors 180ZWS001 Domestic typical permanent magnet motors 274YZ-XI 02 Typical domestic asynchronous motors TYC-168-260 U.S. typical motor EDM60/90 Toyota 2010 Pruis Peak power(kw) 30 92 90 90 60 Peak torque(nm) 200 210 240 239 207 Maximum speed (r/min) 1500 11500 6000 10000 13500 Efficiency / efficiency District 92% 94%/70% 91.2%/70% 90%/50% 94%/75% Total weight of the motor / controller (kg) Motor / controller power density (kw/kg) 90/18.5 65/28 99/30 65/35 37.7/17.9 0.33/1.62 1.42/3.29 0.91/3.00 1.39/2.57 1.59/3.35 8

Production of hybrid vehicles in China in 2012 9 0 0 0 8 0 0 0 7 0 0 0 6834 8192 6 0 0 0 5 0 0 0 4 0 0 0 3 0 0 0 2 0 0 0 1 0 0 0 0 1 S p e c i a l P u r p o s e V e h i c l e B u s P a s s e n g e r c a r s 9 9

P u r e e l e c t r i c v e h i c l e p r o d u c t i o n i n C h i n a i n 2 0 1 2 1 0 0 0 0 9 0 0 0 8 7 5 1 8 0 0 0 7 0 0 0 6 0 0 0 5 0 0 0 4 0 0 0 3 9 5 6 3 0 0 0 2 0 0 0 1 8 8 1 1 0 0 0 0 T r u c k s a n d s p e c i a l - p u r p o s e v e h i c l e s B u s e s P a s s e n g e r c a r s 10 10

P l u g - i n h y b r i d p r o d u c t i o n i n C h i n a i n 2 0 1 2 3 0 0 2 6 2 2 5 0 2 0 0 1 5 0 1 0 0 5 0 0 1 B u s e s P a s s e n g e r c a r s 11 11

Electric passenger car production in the top five 2011 2012 奇 瑞 3467 江 淮 2493 比 亚 迪 1032 北 汽 742 江 南 386 0 1000 2000 3000 4000 12 12

"Pure electric passenger car technology" (GB / T 28382-2012) standard specifies: the maximum speed shall not be less than 80 km / h, mileage must be greater than 80 km. The low-speed electric vehicles is not officially recognized, but the sales volume is more larger. 13 13

Ordinary vehicle standards: 89 mandatory standards, 866recommended standards EV Admittance EV Industrialization EV standards: 28 mandatory standards, 22 recommended standards EV Demonstration EV R&D 14

Electrical performance Environmental adaptability Security Charging port Vehicle performance Dynamic Driving range Energy consumption rate Emission Charge-discharge characteristics Reliability and longevity Environmental adaptability Charging stations and other infrastructure China EV standards system Vehicle safety Electrical Safety Crash Safety Braking performance EMC Batteries and other energy storage devices Motor system Electrical performance Environmental adaptability Reliability Protection performance Electronic control system Electrical performance Environmental adaptability Reliability Protection performance 15

1CNY=14.3JPY 荣 威 E50 (240,000 CNY) Rated power / maximum power(kw) 28/52 nominal / maximum motor speed(rpm) 3000/8000 Peak torque of the motor(nm) 155 0-50 km / h acceleration time(s) 5.3 0-100 km / h acceleration time (s) 14.6 Mileage(60km/h)(km) 180 Maximum speed(km/h) 130 Slow charge 6h Fast charge 30min(10%~80%) 16

比 亚 迪 E6 (370,000 CNY) Length (mm) 4560 Width (mm) 1822 Height (mm) 1630 Weight (Kg) 2295 Maximum power (Kw) 75 Maximum torque (Nm) 450 Maximum speed (km/h) 140 Power consumption (KWh/100Km) 21.5 Mileage (Km) 300 17

奇 瑞 QQ3 EV (55,000 CNY) Length (mm) 3550 Width (mm) 1495 Height (mm) 1485 Weight (kg) 1050 Maximum power (Kw) 12 Maximum torque (Nm) 72 Maximum speed (km/h) 60 Mileage (Km) 100 18

2. EV demonstration in China 19

25 cities involved in the EV demonstration plan of our government 20

Demonstration scale By the end of 2012, the amount of China s total demonstration and extension energy-saving and new energy vehicles (HV, EV & PHV) is 27,400. Among those, 23,000 for public services; 4,400 for private use. To the end of March 2013,that amount will reach 39,700. At present, there are 174 charge power stations, 8107 charging piles in China. 21

EV Business Models of China(1) Whole EV Selling Model Selling the whole EV at the price of deduction the subsidies, applicable for the small, mini-passenger cars, with some specific consumers 22

EV Business Models of China(2) Whole EV leasing Model Whole EV leasing model are applied to passenger car for public car leasing market. 23

EV Business Model of China(3) Battery Leasing Model Power company construct and operate the swap station, lease the batteries to taxi company. Power company get the subsidies for private EV buying, and also the subsidies for leasing batteries indirectly from taxi company. 24

EV Business Model of China(4) Financial Leasing Model I Finance company buy the batteries and lease the batteries to public transportation company, who get subsidies cover the money for leasing battery and buying nude e-bus. 25

EV Business Model of China(5) Financial Leasing Model II Professional operator borrow the money to buy batteries and nude e-buses, which will be repaid by subsidies. Different from model I, finance company does not own the batteries. 26

EV Business Models in Demo Cities Hangzhou (ZOTYE EV) Hefei (JAC EV) Hangzhou (ZOTYE 5008EV) Whole EV Selling Model Battery Leasing Model EV Business Model Whole EV Leasing Model Hefei ( Ankai Bus) Financial Leasing Model I Financial Leasing Model II Shenzhen ( BYD K9 Bus) 27

At the end of 2011, the total quantity and variety of demonstration electric vehicles was as follow Passenger c ar s(ev,inclu ding fuel cell cars and plug-in), 2025, 18% Buses (EV,including fuel cell, super capacitor ), 990, 9% Passenger cars(hv), 1766, 15% special purpose vehicle, 193, 2% Buses (HV,PEV), 6449, 56% Total:16023 28

The number of vehicles distributed by city (2011) 3500 3000 2500 2000 1500 1000 500 0 29

Charging Station Hangzhou, By State Grid Shenzhen, By Potevio Hefei, By State Grid Charging station EV Charging Station Charging and Swap station Charging station Beijing, By State Grid Charging and Swap station 30

Number of Infrastructures in total By the end of 2011, the number of charging spots is about 6800 in China Charging Spot Charging Station By the end of 2011, the number of charging stations is about 168. 31

In ShenZhen city, With a measure of exempting five-year license fee, the first pure electric taxi operation company of China was established. 300 pure electric taxis were put into the demonstration, whose daily average mileage was up to 450 km, and of which the longest single mileage reached 220,000 km (till 2012.07). 32

Till to June 2012, the total amount of NEV in Shenzhen had been up to 3,147, including 2,050 buses (1,771 hybrids, 253 pure EVs, 26 pure electric midibuses), 300 pure electric taxis, 62 fuel cell vehicles, 20 official cars, over 715 private cars. 2,600 charging poles and 62 charging stations (57 for public, 5 for private) had been built up. 33

According to the characteristics of moderate mileage and fix route, public buses were selected as a breakthrough to expand NEV promotion scale. Up to now, the number of applications of new energy bus has been up to 2,050, accounting for 12.8% of the population of the city bus in Shenzhen. 34

Multinational auto companies cooperated with CATARC, to carry out test run of EV in China BMW MINI E Active E User Amount 50 100 Government, research institutions, and the general public TOYOT PRIUS IQ-EV User Amount 40 5 Government, research institutions 35 35

The demonstration features: government-led, combined with the large-scale events. 36

3. Chinese EV development plan 37

2012, The Chinese State Council issued the "energy-saving and new energy automotive industry development plan (2012-2020)" : 2015, strive to cumulatively produce and sale EV and PHV 500,000; 2020, EV and PHV production capacity reach 2 million, the cumulative production and sales over 5 million. 38

Passenger car fuel consumption L/100Km Automotive energy-saving control No control StageⅠ 2006-2008 stage Ⅱ 2009~2012 Stage Ⅲ 2012~2015 Stage Ⅳ 2015~2020 2002, Average fuel consumption :9.11L/100km 2008, Average fuel consumption : 8.06L/100km 2015, Average fuel consumption : 6.9L/100Km 2020, Average fuel consumption : 5L/100KM 2006 2009 2012 2015 2020 39

4. Measures to promote the application of EV in China 40

新 能 源 汽 车 政 策 框 架 体 系 Fiscal and taxation policies Technology Policies Management policies Other policies The central government has appropriated special funds to support technological innovation, demonstration pilot and promote the application ; Create a new energy automotive industry alliance, and concentrate our efforts to overcome technical difficulties; Combined with the adjustment of industrial structure, improve admittance management system for new energy auto companies and products ; Promote financial institutions to increase support for the new energy automotive industry development efforts; Local arrangements for special matching funds to support the construction of infrastructure, set up battery recycling and echelon use system; For enterprises, tax system based on average fuel consumption of passenger cars. Tax relief on new energy vehicles; Engaged in the research and development of new energy vehicles and key parts production enterprises and instit utions shall be exempted from business tax. To develop and perfect the new energy vehicle technology and regulations; Support the development and industrialization of energy-saving and new energy vehicle technology. Establishment and improvement of new energy vehicle demonstration operation management system, establish a supervision and evaluation and elimination mechanism, give full play to the leading role of the pilot and demonstration projects; Established the management system for recovering the key components and power batteries. Support for new energy vehicles and key parts companies listed and refinancing; Create a convenient EV use environment, eliminating the limitation for licence plate number, purchase indicators restrictions. Support for technological innovation Support the demonstration and application Support infrastructure construction Support recycling system 41

City Car ownership Restriction measures Promotional measures for EV Beijing 5,200,000 20,000 indicators per month, ballot Shanghai 2,600,000 10,000 indicators per month,bid(75,000 ) Canton 2,500,000 10,000 indicators per month,ratio of EV/PHV: ballot: bid is 1:5:4 Production enterprises per vehicle subsidies 60,000 most (central financial); Private purchase of each vehicle subsidies 60 000 most (local government); Free license fee or without balloting. 42 42

How to achieve the goals of the plan Bus Taxi Postal Lease Official business Logistics Sanitation Private cars 43 43

5. Some views about Chinese EV market 44

Under the pressure on energy and environmental protection, in Chinese cities, electric vehicles will rapidly increase. In the field of private vehicles, EV should use fast charging model (less than 10 to 15 minutes is perfect. On the other hand, to improve mileage, increasing the battery is necessary, that cause charging time grow). PHV is a good transition (the financial subsidies less than EV). In many Chinese residential area, parking spaces are leased to vehicle owner, and charging pile construction will take up some of the land, so parking charging piles is not easy to achieve. As EV charging stations increased, in order to reduce the impact on the grid, to stabilize the electricity peak-tovalley, more new distributed energy storage (Distributed Energy Storage, DES) device will be needed. 45 45

EV Technology Innovation Forum 2013-7-8 Beijing huizhan@catarc.ac.cn 2013-11 Beijing chinaev@catarc.ac.cn Thanks for Your attention!