Cover VEAM headline Cover CIR Series headline Assembly Guide
ITT Corporation A Historical Achievement of Technology Leadership Defining and Championing Innovation Showcasing a portfolio of creativity, ITT s Engineered For Life execution embraces products which have become ubiquitous in a broad collection of markets including: Military/Aerospace, Civil Aircraft, Industrial Instrumentation, Medical, Oil & Gas, Energy, Transportation, Telecom/Handset, Computer, Consumer, and Automotive. ITT s rich interconnect history embraces contributions to both technological breakthroughs and social movements. With one of the industry s broadest product offerings, ITT s interconnect products have supported: Every Free World space mission, bringing the universe to our doorstep. Motion picture, radio, and television equipment, serving laughter and entertainment to millions. Commercial and military communications systems, linking the voices of the world. Computerized tools, reshaping the information highway. Aircraft, rapid transit, and automobiles, mobilizing our expanding society. Oil and natural gas production, powering the world s economies. Agricultural equipment, attacking the roots of world hunger.
Interconnect Solutions Interconnect Solutions is a division of the multi-national ITT Corporation, a $11.6 billion dollar global enterprise representing the brands Cannon, VEAM, and BIW. Our connector portfolio remains the most extensive in the industry offering the most reliable and cost effective range of interconnect solutions. These innovations have enabled ITT to provide products and technologies to such markets as: Automotive Computer/Consumer Industrial/Instrumentation Military/Aerospace Oil Fields Telecom/Handset Transportation When you specify a Interconnect Solutions connector, you can rely on a product designed, developed, and manufactured to the highest quality and reliability standards. This tradition of excellence is based on ITT s corporate culture of operating its businesses under the principles of Six Sigma. At ITT, Six Sigma is not just a quality philosophy but a complete corporate culture that drives the entire business. Our Value Based Management and Value Based Product Development systems are two cornerstones that allow for the development of both leadership and product engineering principles, ensuring the correct industry leading products are developed to the accepted market driven lead times. These principles have allowed ITT to become the market leader in all of our business portfolios. Six Sigma Manufacturing ITT operates manufacturing facilities in the United States, Germany, Italy, Mexico, China, Japan and the UK, all of which have particular product area strengths allowing ITT to offer a truly global footprint to our customers. Our facilities are world class and accommodate full vertical integration utilizing the latest manufacturing technologies including: automated and robotic machining centers, Super Market manufacturing cells, Kanban pull systems, and automated electrical, mechanical, and optical test and inspection equipment. The combination of our manufacturing strength and our advanced manufacturing facilities allows ITT to offer products at market driven prices. Our capabilities, especially in robotics, computerized precision tooling, Kaizen Project Management, Six Sigma tools, and testing, give ITT the most optimized global manufacturing footprint in the interconnect industry. The Custom Difference As the industry leader in harsh environment interconnect applications, ITT s world class engineering teams will work directly with our customers to design and develop cost effective solutions for their applications. In many cases we may modify one of our standard designs to ensure a highly reliable solution where timing is critical. Yet, in those cases where a complete custom interconnect solution is required, ITT will work with our customer s Engineers to design an interconnect solution which will be cost effective yet highly reliable. As professional consultants, our Engineering teams will provide a thorough systems and mechanical analysis of any proposed solution. These analyses provide our customers with sophisticated electrical signal and mechanical characterizations to determine the best solution for their application. RoHS Compliance Information ITT has implemented a strict parts control plan for all ITT electronics plants worldwide that allows the Cannon, VEAM, and BIW connector product portfolios to meet the requirements of European Union Directive 2002/95/EC better know as the Reduction of Hazardous Substances initiative. As appropriate, specific Cannon, VEAM, and BIW products may be ordered with an R prefix number which insures our customers will receive RoHS compliant parts for their commercial electronics applications and equipment. Since most RoHS hazardous substances center around specific metal plating and lead solder coatings, ITT's products for RoHS compliance are available in the following plating finishes: electroless nickel, stainless steel, Anodize over aluminum and Gold plating. It should be noted that gold plating would be recommended as the replacement for tin-lead solder when ordering board mount connectors.
CIR Assembly Guide Part Number Generation Electrical Properties.......................... 6 Connector Description/Terminology................................ 7-8 Jacketed Cable Termination..................................... 9-10 Individual Wire Termination................................... 11-12 Shield Braid Termination...................................... 13-16 Crimping Electrical Contacts................................... 17-19 Crimp Tools - Set Up and Calibration............................. 20-23 Soldering Electrical Contacts...................................... 23 Power Crimping Tools........................................... 24 Coaxial Cable Termination..................................... 25-26 Connector Accessories........................................ 27-31 Cable Clamp, A style..................................... 27 Cable Clamp, C style..................................... 28 Reduction Sleeves, Hole Plugs, and Grommet Hole Sealing Range........ 29 Plastic Caps............................................ 30 Metal Dust Caps........................................ 31 Crimp Contact Assembly Tools.................................. 32-33 Assembly Tool Kits.............................................. 34 Recommended Mounting Information and Dimensions for CIR Receptacles..... 35 Front Replaceable Coupling Ring.................................. 36 5
Part Number Generation Standard Part Number Generation - Line Configurator FR CIR G 030 RV 18 19 P W F80 TXXX YYY Prefix Connector series Alternate material Shell Style Environmental Class Shell Size Insert Arrangement Contact Gender Alternate Insert Rotations Contact Type Plating Code Modifications Table II Contact Rating Contact Size F80 Maximum Current Rated And Test Current * * Potential Drop Millivolts Maximum Connector and Contact Ratings Table I Insert Arrangement Service Rating Service Rating Operating Voltage DC (at sea level) Operating Voltage AC (at sea level) I 250 V 200 V A 700 V 500 V D 1250 V 900 V E 1750 V 1250 V B 2450 V 1750 V C 4200 V 3000 V 20 7.5 A 7.5 A 83 mv 18 10 A 7.5 A 83 mv 16-16S 22 A 13 A 74 mv 12 41 A 23 A 63 mv 8 73 A 46 A 65 mv 4 135 A 80 A 58 mv 0 245 A 150 A 53 mv 4/0 350 A 225 A 53 mv Table III Dielectric Strength (Standard at Seal Level Conditions) Service Rating Minimum Flashover AC RMS Test Voltage AC RMS (Hi Pot) I 1400 V 1000 V A 2800 V 2000 V D 3600 V 2800 V E 4500 V 3500 V B 5700 V 4500 V C 8500 V 7000 V 6
Connector Description and Terminology CABLE CLAMP AND SEAL BACKSHELL WAVE WASHER PLUGSHELL SOCKET CONTACTS BACKSHELL O-RING FLAT WASHER PLUGSHELL GASKET INSERT Figure 1 COUPLING NUT Exploded View of a typical Plug connector All mating connectors can be classified as either plugs or receptacles. A mating set, consisting of a plug and a receptacle, can be male and female or female and male. A general rule of thumb is to specify socket contacts in the connector identified as the current source. A typical plug connector is illustrated in Figure 1. The Basic CIR Plug Connector Plug Connector Description The basic CIR plug connector consists of the following parts: A. Plugshell- Holds the insulator (insert) and retains contacts. B. Insert - Bonded plugshell insulator to hold contacts firmly. Not removable. C. Contacts - Crimped or soldered to the wire depending on type. (Crimp contacts are supplied loose. Solder contacts are factory installed except for sizes 8, 4, and 0). Crimp contacts are designated by F80 in the part number. D. Plugshell Gasket - Square cross section gasket used to seal the plugshellreceptacle interface when the connectors are mated. E. Wave Washer - Ensures positive locking and dynamic seal compression when the connectors are coupled. The basic VEAM plug design has a variety of accessories available including backshells, cable clamps, and wire sealing grommets with associated compression rings, and gland seals for jacketed cables and bushings. Proper selection of accessory hardware can protect your connections in harsh environments and avoid costly down time for repairs. Please consult the VEAM Technical Service Department for assistance in proper selection. F. Flat Washer - Presents a smooth bearing surface for the wave washer. G. Coupling Nut - Provides cam action to pull and lock mating plugs and receptacles. Also exerts a cam force for separating the connectors when uncoupling. H. Backshell - An accessory which screws onto the rear of the plug or receptacle shell. Contains the wire terminations and provides an interface for other accessories - cable clamps, conduit terminations, etc. Note: Adequate backshell length is important to ensure sufficient working room. I. Backshell O-Ring - Maintains a waterproof seal on the thread interface. J. Cable Clamp - An accessory which screws onto a backshell to provide cable jacket seal and/or strain relief for individual wire bundles. K. Grommet - Compressible elastomeric seal for individual wire terminations. L. Compression Ring - A nylon or metal cone which compresses a grommet to seal on the individual conductors when the backshell is in position. 7
Connector Description and Terminology INSERT RECEPTACLE SHELL COMPRESSION RING PIN CONTACTS GROMMET BACKSHELL Figure 2 Exploded View of a typical Receptacle connector The Basic CIR Receptacle Connector Receptacle Parts Description The basic parts of the receptacle connector are: A. Receptacle Shell- Usually the fixed half of a mated connector pair. Coupling ramps provide cam action for mating or demating. A stainless steel lock ring at the top of the coupling ramp guarantees long service life and positive locking. B. Insert - Contact insulator which is bonded within the receptacle to hold the contacts firmly. The insert is not removable. C. Contacts - Crimped or soldered to the wire depending on type. (Crimp contacts are supplied loose. Solder contacts are factory installed except for sizes 8.,4, and 0). D. Grommet - Resilient rubber wire sealing device prevents moisture entry into contact wire interface area. All plug connector accessory hardware can be used with any receptacle connector. E. Compression Ring - A nylon or metal cone which compresses a grommet to seal on the individual conductors when the backshell is in position. F. Backshell - An accessory which screws onto the rear of the receptacle shell or plugshell. Contains the wire terminations. Holds grommet and compression ring and/or other accessories in place. A wide variety of backshells are available for various applications. 8
Jacketed Cable Termination B CONDUCTOR STRIP LENGTH (SEE TABLE IV) C A* BACKSHELL L Figure 3 * - Dim. A is from the front of the backshell to the bases of the O-Ring groove Jacketed Cable Termination Procedure Recommendation: As cables differ from manufacturer to manufacturer and even lot to lot from the same manufacturer we recommend you make up one assembly first to familiarize yourself with cable lay and wire cross overs. Table IV A. When terminating a jacketed cable in application that require sealing the backshell onto the jacket, to guarantee effective sealing, the jacket strip length must be precisely determined. This ensures proper location of the gland seal in the cable clamp mechanism. Strip length for the jacket must also be maximized to permit adequate working room. This permits the assembler to crimp contacts onto wires and insert them into connectors. B. To calculate strip length for the jacket (Dimension B): Subtract Dimension A from Dimension L. C. Use care in removing the jacket and any cable filler material. Cuts or nicks in the wire insulation can generate problems. D. Strip individual wires according to Table IV below: Contact Size Crimp Contact P/N Conductor Strip Length Dimension C Pin Socket (mm) inch 20 46730-20 46731 (4.8).18 18 46740P 46740S (4.8).18 16S 27911 27961 (6.4).25 16 27913 27963 (6.4).25 12 27914-26 27964-26 (8.5).33 8 27915 27935 (12.7).50 4 27916 27936 (12.7).50 0 27917 27937 (14.0).55 4/0 47107-165 47114-165 (23.0).90 Solder Contact P/N Pin Socket 16S 27901 27951 (6.4).25 16 27903 27953 (6.4).25 12 27904 27954 (9.5).37 8 27905 27925M (12.7).50 4 27906 27926 (15.9).62 0 27907 27927 (16.0).63 9
Jacketed Cable Termination CABLE CLAMP AND SEAL BACKSHELL WAVE WASHER COMPRESSION RING SOCKET CONTACTS Figure 4 BACKSHELL O-RING COUPLING NUT FLAT WASHER GROMMET PLUGSHELL WITH INSERT AND GASKET INSTALLED Jacketed Cable Connector Assembly Sequence Procedure (continued) E. Assemble the connector components onto the cable in the order shown in Figure 4. F. Double check the cable clamp sealing range to be certain it is sized properly for your cable. Page 28, Dimension B. G. Crimp contacts onto wires following the step-by-step instructions on pages 17-23. H. Using the proper insertion tool (see page 32-33)*, with a straight motion, push the contacts from rear of the insert into the proper cavity until seated. See table V, on page 11 for seating dimensions. * When installing size 12 or smaller female contacts, guide pins should be used to ease entry and prevent shaving the insert retention shoulders. See Page 12 for installation. Use isopropyl alcohol only as a lubricant. The extraction tool can be used to reposition the contacts if they are inserted too deeply. I. Place flat washer and wave washer into the coupling nut and then slide forward over the plugshell. Note: Wave washer split must bear against the flat washer. J. Couple the plug onto a mating receptacle shell or dummy receptacle (clamp the receptacle horizontally in a vise). K. Slide the wire sealing grommet** forward over the contact wire junctions. Make certain any alcohol has evaporated. L. Slide the compression ring** forward over the rear of the grommet. M. Check to make certain that the backshell O-ring** is installed into its internal groove. ** if supplied N. Slide the backshell forward and screw it onto the rear of the plugshell. Proper torque values are shown in Table VI, page 12. O. Slide the cable clamp (if provided) forward and screw onto the rear of the backshell using the same torque values. Use isopropyl alcohol only as a lubricant. Page 28 shows the clamp size and cable sealing range with and without a bushing. P. Perform a continuity check to insure all wires in the cable are properly terminated. Label as required. 10
Individual Wire Termination BACKSHELL GROMMET RECEPTACLE SHELL WITH INSERT INSTALLED Figure 5 CABLE CLAMP COMPRESSION RING PIN CONTACTS Individual Wire Termination Procedure (Shown on receptacle connector) A. Strip ends of the wires according to Table IV, page 9. Consult our customer service department for seating dimensions of special insert arrangements: 16A-10, 18-1, 22-27, 24A-6, 24-2GM, 32A-69, 32-101, 32A-1, 36A-72, 40A-5. Table V SIZE SEATING DIMENSIONS Pin Contact Socket Contact S dim (+.032") R dim (+.032") 20.433.059 18.307.118 16S.095.095 16.280.095 12.095.095 8*.236.200 8.095.095 4.095.095 0.095.095 4/0.098.098 Dimensions are in inches. * (Coax) Note: All contacts do not need to be the exact same height when seated but must fall within the seating dimensions and tolerances stated in Table V as measured from the top of the shell to the top of the contact (see Figure 6). B. Slide connector components onto the cable in the order shown in Figure 5. Double check the cable clamp sealing range to be sure it is sized properly for your wire bundle (listed on page 27). Important: Install wires through the grommet in the same orientation as they will be installed into the insert. C. Crimp contacts onto wires following the step-by-step instructions on pages 17-23. D. Grasp the receptacle flange gently in a vise to hold it firmly. Cushion the vise jaws to protect the connector finish. E. Using the proper insertion tool (pages 32-33), push the contacts into the proper cavity with a straight push until seated. Use isopropyl alcohol only as a lubricant. The proper seating dimension is per Table V. Use the extraction tool to reposition the contacts if inserted too deeply. Figure 6 PLUG R S R SOCKET CONTACT PIN CONTACT S RECEPTACLE 11
Individual Wire Termination Important: When installing size 12 or smaller female contacts, guide pins should be used to ease entry and prevent shaving of the shoulders in the insert (See figure 7). Use isopropyl alcohol only as a lubricant. GUIDE PIN Figure 7 F. Slide the wire sealing grommet** forward over the contact wire junctions. G. Slide the compression ring** forward over the rear of the grommet. H. Be sure that the backshell O-ring** is installed into its internal groove. I. Slide the backshell forward and screw onto the rear of the plugshell using a torque wrench or a strap wrench (see page 34). Proper torque values are showin in Table VI. J. Slide the cable clamp** forward and screw onto the rear of the backshell using the same torque values. K. Perform a continuity check to insure all wires in the cable are properly terminated. Label as required. ** if supplied Table VI Size Recommended Torque Forces Connector Backshells/Clamps In. lb Min/Max Size In. lb Min/Max 10SL 26/31 22 87/104 14S 44/49 24 96/130 16 57/66 28 121/165 16S 57/66 32 130/182 18 61/69 36 165/235 20 69/87 40 182/347 12
Shield Braid Termination - CIR Series Styles WK1, SB Termination of shielded cables is sometimes necessary to provide RFI or EMI assembly protection. The CIR Series has numerous methods for attaching shield braid to the connector backshell. Two of the most popular types are described below. For other types, consult our customer service department. Style WK1 Termination Figure 8 The Style WK1 termination method utilizes a stainless steel garter spring that concentrically closes to mechanically grip and electrically terminate the overall shield to the connector backshell. The assembly also incorporates an O-Ring. It closes down on the cable jacket providing a high pressure environmental seal. BACKNUT BODY O-RING BACKSHELL WINDOW PLUGSHELL WITH INSERT AND GASKET INSTALLED RFI SPRING SPACER O-RING COUPLING NUT SOCKET CONTACT O-RING 1. Strip the jacket and shield away from the individual conductors to a length corresponding to Dimension B - see Figure 10 and Table IV, page 9. Use caution. Do not nick the wire insulation. To determine jacket strip length B, subtract dimension A and.250 from L. Dimension A is from the front of the backshell to the base of the O-Ring groove. Figure 9 CONDUCTOR STRIP LENGTH (TABLE IV, PAGE 9 ) BACKNUT BODY B C O-RING A BACKSHELL RFI SPRING SPACER O-RING 6.35.250 L 2. Open a window in the cable jacket.300 wide and.200 inches back from the stripped end as shown in Figure 10. 3. Strip the individual wires according to Dimension C, Table IV, page 9. 13
Shield Braid Termination - CIR Series Figure 10 METAL SHIELD B 5.08.200 CABLE JACKET 7.62 CONDUCTOR.300 Table VI A Backnut Assembly Torque Values P/N Suffix Designation Cable Range min max Inch Newton Pounds Meter Min. -01.062.125 15 1.73-02.125.250 20 2.30-03.250.375 30 3.45-04.375.500 35 4.03-05.500.625 40 4.60-06.625.750 45 5.18-07.750.875 50 5.75-08.875 1.000 55 6.33-09 1.000 1.125 60 6.90-10 1.125 1.250 65 7.48-11 1.250 1.375 70 8.05-12 1.375 1.500 75 8.62-13 1.500 1.625 75 8.62-14 1.625 1.750 75 8.62-15 1.750 1.875 75 8.62-16 1.875 2.000 75 8.62 4. Disassemble the connector and slide the components back over the cable as shown in Figure 11. 5. Crimp contacts onto the wires. Follow step-by-step instructions on pages 17 to 23. 6. Using the proper insertion tool (pages 32-33),* push contacts from rear of the insert into the proper cavity using a straight push until seated. For proper seating dimension See Table V page 11. Use isopropyl alcohol only as a lubricant. * Important: if installing size 12 or smaller female contacts, guide pins should be used to ease entry and prevent shaving of the insert retention shoulders. (See Figure 7, Page 12). 7. Place flat washer and wave washer into the coupling nut and then slide forward over the plugshell. Note: Wave washer split must bear against the flat washer. 8. Couple plug onto a mating receptacle shell or dummy receptacle. Clamp the receptacle horizontally in a vise. 9. Insure that backshell O-Ring (if supplied) is installed into its internal groove. 10. Slide the backshell forward and screw it onto the rear of the plugshell. Proper torque values are shown in Table VI, page 12. The shield window will be in the area of the base of the 45 degree angle chamfer at the rear of the backshell, as shown in Figure 11. 11. Slide the backnut assembly forward. Screw it onto the backshell using the torque values listed in table VI A. 12. Perform a continuity check to ensure all wires on the cable are terminated properly and that the shield is electrically connected to the backshell. Assembled view is shown in Figure 11. Figure 11 RFI SPRING O-RING SHIELD JACKET 14
Shield Braid Termination - CIR Series Style SB Termination This style SB termination method uses a backshell with a screw-on backnut to capture the braid thereby mechanically and electrically terminating it to the backshell. Because there is no sealing provision for jacketed cable with this design, for environment protection, a knurl on the backnut and a rib on the backshell provide retention for a heat shrink. Figure 12a BACKSHELL METAL SHIELD ATTACHED TO BACKSHELL WITH WIRE BEFORE TIGHTENING BACKNUT Figure 12b METAL SHIELD ATTACHMENT BACKNUT HEAT SHRINK BOOT* OVER BACKNUT AND CABLE FINISHED CONNECTOR * - Consult VEAM Customer Service for Heat Shrink Boots. 1. Strip back outer jacket and remove any filler material. Nicks are not permissible on the conductor insulation. Use Table VII to determine the proper strip length. Figure 13 Table VII Y CONDUCTOR CONDUCTOR INSULATOR X SHIELD OUTER JACKET Size X Y 10SL 53 23 14S 53 23 16 53 24.5 16S 68 28.5 18 68 28.5 20 75 28.5 22 75 28.5 24 75 28.5 28 75 28.5 32 75 28.5 36 75 28.5 40 75 28.5 Dimensions are in mm. 15
Shield Braid Termination - CIR Series 2, Slide connector components back over the cable as shown in Figure 14. Figure 14 SOCKET CONTACTS WAVE WASHER GROMMET BACKSHELL WIRE GROOVE HEAT SHRINK BOOT PLUGSHELL WITH INSERT AND GASKET INSTALLED FLAT WASHER COUPLING NUT BACKSHELL O-RING (INSTALLED) BACKNUT 3. Strip the individual wires according to Table IV page 9. 4. Crimp the contacts onto the wires following the step-by-step instructions on pages 17-23. 5. Using the proper insertion tool (refer to pages 32-33),* push contacts into the proper cavity with a straight push until seated. Check proper seating dimension per Table V, page 11. Use isopropyl alcohol only as a lubricant. * Important: if installing size 12 or smaller female contacts, guide pins should be used to ease entry and prevent shaving of the insert (See Figure 7, Page 12). Use the extraction tool to reposition the contact if inserted too deeply. 6. Place flat washer and wave washer into the coupling nut and then slide forward over the plugshell. Note: Wave washer split must bear against the flat washer. 7. Couple plug onto a mating receptacle shell or dummy receptacle. Clamp the receptacle horizontally in a vise. 8. Push the grommet forward over cable and bring to bear against back of insert in plugshell. Important: A separate compression ring is not required with the SB style backshell. Compression ring geometry is duplicated within the backshell body. 9. Slide the backshell forward. Tighten it onto the rear of the plugshell using an adjustable wrench. 10. Pull the metal shield up over the wire groove in rear of backshell. Bring to bear against back of threads. Do not cover threads with the metal shield. See Figure 12A, page 15. 11. Wrap a precut length of steel wire completely around portion of metal shield that is positioned over wire groove in the backshell. Using pliers, twist ends of wire together until the shield is securely held inside the groove. Trim off any excess wire or shield braid. 12. Slide the backnut forward over the cable. Tighten securely to the backshell, using a strap wrench. 13. Slide a heat shrink boot up over the rear of the connector until it covers the backnut and metal cable shield. Cover completely. 14. Shrink the boot with a heat gun. After the shrink boot cools, check to make sure the backnut and metal shield are sealed. See Figure 12B, page 15. 15. Perform a continuity check on wiring and verify proper assembly per the schematic. 16
Table VIII Contact Size Wire Size AWG VEAM Contact Number Crimping Electrical Contacts AF8 or M22520/1-01 Hand Tools Model 400 BHD Pneumatic Model 500 D Pneumatic Turret Setting Color Die Part No. Locator Part No. Die Part No. Locator Part No. 20P 20 46730-20P 616266 20/4 Red 20S 20 46731 616266 20/4 Green 18P 18 46740P TH485 20/4 Yellow 18S 18 46740S TH485 20/4 Red 18P 20-22 46740-15P TH485 20/4 Yellow 18S 20-22 46740-15S TH485 20/4 Red 18P 16 46740-22P TH485 16/6 Yellow 18S 16 46740-22S TH485 16/6 Red 16S P 16 27911 616266 16/6 Red 414DA-16N 4314-2 16S S 16 27961 616266 16/6 Red 414DA-16N 4314-1 16S P 20-24 27911-13 616266 20/4 Red 16S S 20-24 27961-13 616266 20/4 Red 16S P 20 27911-15 616266 18/5 Red 414DA-16N 4314-2 16S S 20 27961-15 616266 18/5 Red 414DA-16N 4314-1 16S P 14-16 27911-20 616266 16/6 Red 414DA-12N or 16N 4314-2 16S S 14-16 27961-20 616266 16/6 Red 414DA-12N or 16N 4314-1 16S P 12-14 27911-26 616266 12/8 Red 414DA-12N 4314-1 16S S 12-14 27961-26 616266 12/8 Green 414DA-12N 4314-2 16 P 16 27913 616266 16/6 Blue 414DA-16N 4332 16 S 16 27963 616266 16/6 Green 414DA-16N 4332 16 P 24-26 27913-08 616266 20/4 Blue 16 S 24-26 27963-08 616266 20/4 Green 16 P 20-22 27913-12 616266 20/4 Blue 16 S 20-22 27963-12 616266 20/4 Green 16 P 20-24 27913-13 616266 20/4 Blue 16 S 20-24 27963-13 616266 20/4 Green 16 P 18-20 27913-15 616266 20/5 Blue 414DA-16N 4332 16 S 18-20 27963-15 616266 20/5 Green 414DA-16N 4333 16 P 14-16 27913-20 616266 16/6 Blue 414DA-12N or 16N 4332 16 S 14-16 27963-20 616266 14/7 Green 414DA-12N or 16N 4333 16 P 12-14 27913-26 616266 12/8 Blue 414DA-12N 4332 16 S 12-14 27963-26 616266 12/8 Green 414DA-12N 4333 12 P 8 27914-8 414DA-8HEX or 8N 4330M 12 S 8 27964-8 414DA-8HEX or 8N 4331M 12 P 20-22 27914-12 616266 20/4 Green 12 S 20-22 27964-12 616266 20/4 Green 12 P 14-18 27914-20 616266 12/8 Green 414DA-10N 4330 12 S 14-18 27964-20 616266 12/8 Green 414DA-10N 4331 12 P 2.5mm 2 27914-22 616266 12/8 Green 414DA-10N 4330 12 S 2.5mm 2 27964-22 616266 12/8 Green 414DA-10N 4331 12 P 12 27914-26 616266 12/8 Green 414DA-12N or 10N 4330 12 S 12 27964-26 616266 12/8 Green 414DA-12N or 10N 4331 12 P 4mm 2 27914-30 414DA-10N 4330 12 S 4mm 2 27964-30 414DA-10N 4331 12 P 10 27914-38 414DA-10N 4330 12 S 10 27964-38 414DA-10N 4331 17
Table VIII Crimping Electrical Contacts Contact Size Wire Size AWG VEAM Contact Number AFB Hand Tool Turret Model 400 BHD Pneumatic Die Part Number Locator Part Number Pneumatic Model 500 D Die Part Number Locator Part Number 8P 4 mm sq 27915-30 --- 414DA-10N 4329 --- --- 8S 4 mm sq 27935-30 --- 414DA-10N 4329 --- --- 8P 10 27915-38 --- 414DA-10N 4329 --- --- 8S 10 27935-38 --- 414DA-10N 4329 --- --- 8P 6 27915-58 --- 414DA-8 HEX 4329 514DA-8 HEX 5497 8S 6 27935-58 --- 414DA-8 HEX 4329 514DA-8 HEX 5497 8P 8 27915 --- 414DA-8 HEX OR 8N 4329 514DA-8 HEX 5404 8S 8 27935 --- 414DA-8 HEX OR 8N 4329 514DA-8 HEX 5404 8P 12-14 27915-26-62 --- 414DA-8N 4329 514DA-8 HEX 5404 8S 12-14 27935-26-62 --- 414DA-8N 4329 514DA-8 HEX 5404 8P 12-14 27915-26 --- 414DA-10N 4329 --- --- 8S 12-14 27935-26 --- 414DA-10N 4329 --- --- 4P 4 AWG 414DA-4 HEX 514DA-4 HEX 27916 --- 4043 6 AWG 414DA-8N or 8 HEX 514DA-8N or HEX 5497 4S 4 AWG 414DA-4 HEX 514DA-4 HEX 27936 --- 4043 6 AWG 414DA-8N or 8 HEX 514DA-8N or HEX 5497 4P 2.5 mm sq. 27916-22 --- 414DA-12N 4043 --- --- 4S 2.5 mm sq. 27936-22 --- 414DA-12N 4043 --- --- 4P 16 mm sq 27916-62 --- 414DA-4 HEX 4043 514DA-4 HEX 5497 4S 16 mm sq 27936-62 --- 414DA-A HEX 4043 514DA-4 HEX 5497 0P 0 27917V --- --- --- --- --- 0S 0 27937V --- --- --- 514DA-0 HEX 5441 0P 8 27917-45 --- --- --- 514DA-0/8 HEX 5442 0S 8 27937-45 --- --- --- 514DA-0/8 HEX 5441 0P 10 mm sq 27917-50 --- --- --- 514DA-0/8 HEX 5442 0S 10 mm sq 27937-50 --- --- --- 514DA-0/8 HEX 5441 0P 16 mm sq 27917-62 --- --- --- 514DA-4 HEX 5442 0S 16 mm sq 27937-62 --- --- --- 514DA-4 HEX 5441 0P 25 mm sq 27917-78 --- --- --- 514DA-4 HEX 5442 0S 25 mm sq 27937-78 --- --- --- 514DA-4 HEX 8002 0P 35 mm sq 27917-90 --- --- --- 514DA-0 HEX 5442 0S 35 mm sq 27937-90 --- --- --- 514DA-4 HEX 5442 0P 50 mm sq 27917-107 --- --- --- 514DA-4 HEX 5442 0S 50 mm sq 27937-107 --- --- --- 514DA-0 HEX 5441 0P 4 46646-0 --- --- --- 514DA-4 HEX 5441-F 0S 4 4764-0 --- --- --- 514DA-4 HEX 5441-F 4/0 P 2 47107-90 -- --- --- 514DA-0 HEX 5498-1 4/0 S 2 47114-90 --- --- --- 514DA-0 HEX 5498-2 4/0 P 0 (1/0) 47107-115 --- --- --- 514DA-0 HEX 5498-1 4/0 S 0 (1/0) 47114-115 --- --- --- 514DA-0 HEX 5498-2 4/0 P 2/0 47107-135 --- --- --- 514DA-2/0 HEX 5498-1 4/0 S 2/0 47114-135 --- --- --- 514DA-2/0 HEX 5498-1 4/0 P 70 mm sq 47107-144 --- --- --- 514DA-4/0 HEX 5487 4/0 S 70 mm sq 47114-144 --- --- --- 514DA-4/0 HEX 5487 4/0 P 95 mm sq 47107-165 --- --- --- 514DA-4/0 HEX 5487 4/0 S 95 mm sq 47114-165 --- --- --- 514DA-4/0 HEX 5487 4/0 P 4/0 47107-165 --- --- --- 514DA-4/0 HEX 5487 4/0 S 4/0 47114-165 --- --- --- 514DA-4/0 HEX 5487 * TH378 & TH379 maybe combined into one turrent under P/N 616266 18
IZ E VEAM CIR Assembly Guide Crimping Electrical Contacts 1. Select the proper crimp tool and contact locator for the contact used from Table VIII. Contacts Size 8 and larger require a pneumatic crimper (See Page 22). 2. Install the proper turret or contact positioner onto the crimp tool frame. Per Table VIII. 3. Check crimp tool calibration with a Go No-Go gauge (refer to page 21 for AF8 calibration). Go No-Go inspection gauges are available- consult factory. 4. Set the tool for the contact being crimped as per Table VIII, page 17. 5. Insert stripped wire into the contact wire bucket. 6. Check inspection hole to see if the wire strands are evident. If you cannot see them, conductor strip length is too short. See Figure 15 Table IX Crimp Retention Forces Per MIL-C-39029B Silver or Tin-Plated Copper Wire Pounds Minimum Nickel Plated Copper Wire Pounds Minimum Wire Sizes 20 20 19 16 50 37 14 70 60 12 110 100 10 150 135 8 220 200 6 300 270 4 400 360 0 700 630 4/0 875 785 Figure 15 WIRE INSULATION STRIPPED CONDUCTOR INSPECTION HOLE FEMALE CONTACT (SOCKET) MALE CONTACT (PIN) 7. Insert the contact with the wire installed into the contact locating hole in the crimp tool positioner until it bottoms in the locating hole. 8. Activate crimp tool through one complete cycle. Important: Tool ratchet action will not allow the contact to be removed in mid cycle. 9. Examine the crimp joint for proper crimp location (see Figure 16). Loose wire strands or cracks in the contact crimp area must not be allowed. Proper crimp retention forces are detailed in Table IX. Figure 16 Crimping Tools - Set up and Calibration Figure 17 Crimp Tool (AF8) TURRET HEAD ASSEMBLY SAFETY WIRE LOCK HOLE SEL. NO. 16 14 12 18 8 7 6 20 TURRET SHOWN IN INDEXING POSITION 22 5 4 3 24 2 1 26 SEL. N W I R O. E S 142.88 5.625 FULLY OPEN SEL. NO. R A I S E T O R OTAT E 57.15 2.250 FULLY CLOSED SELECTOR KNOB 19
Crimp Tool Set Up - AF8 or M22520/1-01 Crimping Tools - Set Up and Calibration 1.Select proper turret from Table VIII, Page 17 and install it onto the AF8 crimp tool frame with the hex wrench supplied with the tool (9/64 hex). Changing Turret Head All turrets are attached by means of two socket head screws. Press the trigger which releases the Turret to the indexing position. With screws lined up with the tapped holes, place the selected Turret Head Assembly onto the retainer ring. After the Turret Head Assembly is seated against the ring, tighten the socket head screws with a 9/64 inch Allen Wrench. Turret should index easily without binding. To remove, loosen socket head screws until the threads are disengaged from the retainer ring and remove with a straight lifting motion. Figure 18 TAPPED HOLES TURRET IN INDEXING POSITION RETAINER RING TURRET SHOWN IN LOCKED POSITION TRIGGER Using Indentor Closure Selector Refer to data plate on Turret Head Assembly and Table VIII, page 17 for wire and contact size (Figure 19a). Remove the spring clip lock from selector knob. The tool must be in the open position when using selector. Raise selector knob and rotate to desired selector setting (Refer to Table VIII, page 17). Replace the spring clip. The tools is ready for use. Repeat the instruction procedure when changing contact and/or wire sizes. Figure 19a Typical Data Plate CONTACT COLOR CODE 26 24 22 20 18 16 14 12 WIRE SIZE -20 RED 1 2 3 4-16 BLUE 4 5 6-12 GREEN 7 8 SEL. No. 2. Adjust the indentor closure selector per Figure 19b. Figure 19b SEL. NO. 16 14 12 18 8 7 6 20 22 5 4 3 24 2 1 26 SEL. N W I R O. E S IZ E SPRING CLIP LOCK WIRE SELECTOR KNOB 3. Index the turret head assembly for the proper contact per Figure 20. 20
Crimping Tools - Set Up and Calibration Indexing Turret Head Assemblies: Press trigger to release the Turret to the indexing position. Select the setting desired according to color coded data plate on Turret Head Assembly (Figure 19a) and Turret setting chart, page 17. Index the Turret until the color coded positioner is lined up with the index mark on the Turret Head Assembly. The trigger will position the Turret. Press the positioner until it snaps into locked position. Figure 20 TURRET IN INDEXING POSITION COLOR CODED POSITIONERS SOCKET SCREWS INDEX MARK TRIGGER TURRET SHOWN IN LOCKED POSITION Figure 21a GREEN "GO" You are now ready to check calibration and crimp wire into the contact. Crimping Tools and Calibration - AF8 1. Set the selector knob to position No. 4 (whether the turret is installed or not is immaterial). 2. Move the handles to the fully closed position. 3. Insert the Go gauge (G125) as shown in Figure 21a. The gauge must pass freely between the indentor tips. Remove the gauge. 4. Insert the No-Go gauge shown in Figure 21b. The gauge must not enter between the indentor tips. Caution: Do not crimp the gauge. Figure 21b Figure 21c 0.99.0390 GREEN RED 1.12.0440 GO G125 NO GO RED "NO GO" 21
Crimping Tools - Set Up and Calibration Pneumatic Crimp Tool Set Up - Model 400BHD and Model 500 Model 400 BHD and 500 crimp tools are precision, pneumatic, full cycling tools. They are capable of producing four-indent crimps on pin and socket type contacts size 12 through 300 MCM, hex crimps on pin and socket type contacts size 0, 4, and 8, and twoindent crimps on terminals, splices or pigtails, insulated or non-insulated through wire sizes 26-300 MCM. Flexibility is achieved by simply changing heads and locators in accord with factory directions. Either tool is usable as a portable hand tool, a bench-mounted hand controlled tool, or as a foot controlled unit. They are designed and tested to operate on a supply of clean dry air or inert gas within a pressure range of 90 to 125 PSI (maximum) depending on the size of contacts or terminals to be installed. Installation must include a good regulator with filter installed within 25 feet of the tool. The air inlet port is tapped to accommodate 1/4 NPT fittings. You may use direct pipe thread fittings or quick disconnect. To avoid leakage or damage to the threads, always use a non-setting pipe thread compound or soft grease when installing connections. Connection should be tight enough to prevent leakage. Be sure that proper location and die assembly head are installed before turning on air supply. Installation of Location and Die Assembly Head Refer to Crimping Tool Selector on page 17. Gaging: Four-Indent and Hex Crimp Die Assemblies Gaging: Terminal Die Assemblies 1. The Locator must be seated in counterbore flush with retainer face. The Locator number should be visible. The Die Assembly must locate on the index pin and sit flat on the retainer face. The nut must be securely screwed down on the barrel (use spacer if provided). 2. Turn air on. Adjust to approximately 100 PSI. Operate the trigger without a contact and wire in place. Observe the action of the indentors to be sure they operate freely. All pin/socket crimp die assemblies are clearly marked at the factory with the Closed Diameter of the indentors, and may be gaged with check pins,.005 under marked diameter for Go and.002 over marked diameter for No-Go. After observing the free action of indentors, hold the trigger or foot control in the On position and check with the proper size gage or pin. The Go gage shall enter freely. The No-Go gage should not enter. Caution: Do not crimp against gage! To do so will injure the tool and void your warranty. All terminal crimp die assemblies are clearly marked at the factory with the Gaging diameter of the indentors and may be gaged with check pin,.005 under marked diameter for Go and.002 over marked diameter for No-Go. After observing the free action of indentors, hold the trigger or foot control in the On position and check with the proper size gage or pin. The Go gage shall enter freely. The No-Go gage shall not enter. Caution: Do not crimp against gage! To do so will injure the tool and void your warranty. 3. Insert the contact or terminal and wire assembly and proceed to crimp. Test a few crimped samples every day to be sure all quality requirements are within the limits of the applicable MIL specification. 22
Cycling Mechanisms Crimping Tools - Set Up and Calibration To check proper operation of the cycling mechanism, reduce the line pressure to the minimum necessary to operate the tool without a contact and wire assembly in position (usually about 20 to 25 PSI). Insert contact and wire assembly into position. Activate the trigger or foot control. The indentors should lock on the contact and wire assembly and shall not release until the air supply is either increased to the normal operating range, (tool completes cycle); or, is completely disconnected from the air supply. This check should be made once per week; or, after every 10,000 crimps, whichever occurs first. Tests should be under the direction of responsible personnel from Quality Control or Plant Supervisor. To use as a foot controlled unit: a. First, disconnect from the air supply. b. Remove the 1/4 NPT socket head plug from the center of the rear casting. Re-install it in the rear of handle, using a non-setting pipe compound or soft grease. c. In the center of the rear casting, install 1/4 NPT brass coupler bushing, or a quick disconnect fitting. d. Connect the hose from the foot control pedal to the tool. Connect the air supply to the inlet port of the foot control. e. You can now proceed as instructed in #1. All parts of the Model 400 BHD and 500 are precision made from the finest materials, designed to give long satisfactory service. All are warranted to be free from manufacturing or material defects for one (1) year. To be sure that you obtain peak performance, we recommend that your tool be returned to the factory at least once per year for the regular overhaul and test. Service can be completed normally within five (5) days at a moderate cost. If the preceding instructions are carefully followed and the tool is not abused, you can count on many years of reliable, trouble-free performance. Caution: Do not attempt to disassemble power unit, trigger handle, or foot control unit, at any time. To do so will void your warranty. Soldering Electrical Contacts As soldering is a known art and an acquired skill, we will not attempt a tutorial on the proper procedure in this manual. Explicit instructions are available from the VEAM Customer Service Department upon request. It is necessary, however, to point out the following Do s and Don ts: Do: Use rosin core flux Use a solder iron sized for the job Allow the solder to flow properly Clean the soldered joints Inspect each soldered joint Don t: Use acid core flux Use a too hot iron or torch Cool the soldered joint rapidly Create solder bridges Burn the insulators with prolonged heat Solder and solder aids (tools, flux, instructions, etc.) are available from: Kester Inc. 800 West Thorndale Ave. Itasca, IL 60143 1-800-253-7837 www.kester.com 23
Power Crimping Tools TENSILE STRENGTH AND MILLIVOLT DROP MEASUREMENTS MEET THE REQUIREMENTS OF MIL- C-39029, MIL-C-22520, MIL-T-7928 AS APPLICABLE. Pneumatic Power Crimping Tool Model 400B HD This lightweight (16 lbs.) crimping tool will crimp pin and socket contacts as well as solderless terminals. Non-adjustable dies are available to accommodate wires ranging from 16AWG through 4AWG.The four-indent crimp jaws guarantee a perfect gas tight crimp every time, maximizing wire-contact pull-out forces. Locators are available for every CIR series contact. The Model 400B HD Power Crimp Tool is excellent for high production runs of small gauge contacts. Operating Air pressure: 100-120 PS Size: 4 O.D. x 12 3/4 Long Bench mounting version is standard. Foot pedal # 104 available. For large contacts and terminals use our Model 500D Tool. This tool is available from Pico Corporation Phone: (805) 388-5510 Fax: (805) 482-4038 Pneumatic Power Crimping Tool Model 500D This power crimping tool will handle pin and socket contacts plus lug terminals (insulated or non-insulated) in all sizes ranging from 8AWG to 250 MCM. Bench mounting version is standard. Foot pedal #105 available. Consult our factory for foot pedal accessories. Shipping weight: 45 lbs. approximate. Operating Air pressure: 100-120 PSI. This tool is available from Pico Corporation Phone: (805) 388-5510 Fax: (805) 482-4038 24
Coaxial Cable Termination - CIR Series Assembly Procedure for F80 Style Coaxial Contacts (Size 8) 1. Cut the end of the cable squarely, do not crush. 2. Strip the outer jacket, trim the braid and strip the inner conductor insulation as shown below. Use care not to nick braid or inner conductor. INNER CONDUCTOR INSULATION BRAID JACKET 4.3.17 3. Assemble components in following order: 21.8.86 30 1.18 a. Solder the inner contact to the inner conductor. INNER CONTACT b. Slide crimp ferrule over the braid and the locknut over the insulation. LOCK NUT FERRULE c. Install the retainer (tapered end first) over the insulation so that the retainer slides under the locknut and under the braid until it butts against the jacket. The braid will be sandwiched between the retainer and the crimp ferrule. RETAINER FERRULE LOCK NUT d. Slide the metal spacer over the inner insulation against the retainer. e. Assemble the rear teflon insulator over the inner contact (the insulator is split) against the spacer, with the flat surface facing front. REAR INSULATOR SPACER BRAID INNER CONTACT 25
Coaxial Cable Termination - CIR Series f. Assemble the O-ring over the inner contact up to the rear insulator. Slide the front teflon insulator over the inner contact with the flat surface facing the O-ring. FRONT INSULATOR O-RING REAR INSULATOR g. Position the crimp ferrule against the locknut and crimp the braid and retainer together using the crimp tool per Table X. Slide the assembled components into the outer contact body, which has been previously installed into the insert at the factory and tighten the lock nut, OUTER PIN BODY INSTALLED IN SZ.8 CONTACT CAVITY OF INSERT LOCK NUT CRIMP FERRULE Table X CRIMP TOOLS FOR COAXIAL CONTACTS Contact Part Number Pin Socket Cable Crimp Tool Crimp Die C8-058P C8-058S RG 58 M22520/5-01 M22520/5-05 C8-062P C8-062S RG 59 & RG 62 M22520/5-01 M22520/5-05 C8-142P C8-142S RG 142 M22520/5-01 M22520/5-05 C8-174P C8-174S RG 174 & RG 188 M22520/5-01 M22520/5-06 C8-179P C8-179S RG 179 M22520/5-01 M22520/5-06 C8-180P C8-180S RG 180 M22520/5-01 M22520/5-05 C8-400P C8-400S RG 400 M22520/5-01 M22520/5-05 INNER CONTACT FRONT INSULATOR O-RING REAR INSULATOR INNER CONTACT FRONT INSULATOR O-RING REAR INSULATOR SPACER RETAINER SPACER RETAINER OUTER BODY CONTACT LOCK NUT CRIMP FERRULE OUTER BODY CONTACT LOCK NUT CRIMP FERRULE Figure 25 - PIN CONTACT Figure 26 - SOCKET CONTACT 26
Cable Clamp MS 3057-XXA Concentric cable clamps. They insure strain relief and central location of the cable. Can be used with bushing MS 3420. Connector Accessories A Style Clamp With Bushing MS 3057-XXA Shell Size Clamp Part Number A thread class 2B (inches) B dia. mm / inch D mm / inch G mm / inch E-F-Q mm / inch Used With Bushing Part Number 10SL MS3057-4A.625-24UNEF 8.0 10.5 20.6 22.0 MS3420-4.32.41.81.87 14S MS3057-6A.750-20UNEF 11.0 10.5 22.2 27.0 MS3420-6.43.41.87 1.06 16S & 16 MS3057-8A.875-20UNEF 14.2 10.5 24.0 28.0 MS3420-8.56.41.95 1.10 18 MS3057-10A 1.000-20UNEF 15.8 10.5 28.5 33.0 MS3420-10.62.41 1.12 1.30 20 & 22 MS3057-12A 1.187-18UNEF 19.0 10.5 24.0 35.0 MS3420-12.75.41.95 1.38 24 & 28 MS3057-16A 1.437-18UNEF 23.8 10.5 26.0 43.0 MS3420-16.94.41 1.02 1.69 32 MS3057-20A 1.750-18UNS 31.7 12.5 28.0 51.0 MS3420-20 1.25.49 1.10 2.01 36 MS3057-24A 2.000-18UNS 35.0 14.0 29.4 58.0 MS3420-24 1.38.55 1.16 2.28 Bushing 40 MS3057-28A 2.250-16UN 41.2 14.0 42.8 65.0 MS3420-28 1.62.55 1.68 2.56 MS 3420 - XX Bushing Bushing of synthetic rubber to be used with cable clamps MS 3057 A for protection of the cable or wires. These bushings can be telescoped for smaller cable diameters. MS 3420-XX Bushing Part Number Used With Cable Clamp A dia. B C dia. D MS3420-4 MS3057-4A 5.58 7.7 12.8 69.8.220.30.50 2.75 MS3420-6 MS3057-6A 7.92 10.8.312.43 15.7.62 66.8 2.63 MS3420-8 MS3057-8A 11.09 14.0 18.8 63.5.437.55.74 2.50 MS3420-10 MS3057-10A 14.27 15.6 22.6 60.3.562.61.89 2.37 MS3420-12 MS3057-12A 15.87 18.8 27.5 57.1.625.74 1.08 2.25 MS3420-16 MS3057-16A 19.05 23.5 33.3 53.9.750.93 1.31 2.12 MS3420-20 MS3057-20A 23.79 31.5 40.5 50.8.937 1.24 1.59 2.00 MS3420-24 MS3057-24A 31.75 1.250 34.7 1.37 46.9 1.85 47.6 1.87 MS3420-28 MS3057-28A 34.92 1.374 41.0 1.61 52.9 2.08 44.4 1.75 27
Connector Accessories Waterproof clamp for jacketed cables. Provides mechanical strain relief plus concentric clamping over a wide range of cable sizes. A Neoprene gland seal ensures a waterproof seal on the cable jacket. Note: Other materials available. Shell Size Clamp Part Number A thread class 2B (inches) B (Approx.) open closed mm / inch mm / inch E +/- 0.4.016 mm inch F +/- 0.2.008 mm inch G + 0.5.020 mm inch V thread class 2A (inches) Bushing H Part Number open mm inch 10SL MS3057-4C.625-24UNEF 7.93 2.38 19.0 22.6 32.3 6-32UNC MS3420-4A 5.56.312.094.748.890 1.272.219 MS3420-6A 7.93 14S MS3057-6C.750-20UNEF 11.12 5.8 25.8 25.8 32.3 6-32UNC.312 16S&16.441.228 1.016 1.016 1.272 MS3420-4A 5.56.219 MS3420-8A 11.10 16S&16 MS3057-8C.875-20UNEF 13.48 8.0 25.4 28.1 32.3 6-32UNC.437.531.315 1.000 1.106 1.106 MS3420-6A 7.93.312 MS3420-10A 11.10 18 MS3057-10C 1.000-20UNEF 15.87 9.6 28.5 31 35.3 6-32UNC.437.625.378 1.122 1.220 1.390 MS3420-6A 7.93.312 MS3420-12A 13.74 20&22 MS3057-12C 1.187-18UNEF 19.00 11.3 33.3 37.3 35.7 8-32UNC.541.748.445 1.311 1.468 1.405 MS3420-8A 11.10.437 MS3420-16A 19.00.748 24&28 MS3057-16C 1.437-18UNEF 23.80 15.5 39.6 42.0 38.5 8-32UNC MS3420-12A 13.74.937.610 1.559 1.653 1.516.541 MS3420-8A 11.10.437 MS3420-20A 23.80.937 32 MS3057-20C 1.750-18UNS 31.75 23.4 47.6 54.0 44.8.250-20UNC MS3420-16A 19.00 1.250.921 1.874 2.126 1.764.748 MS3420-12A 13.74.541 MS3420-24A 28.5 1.122 36 MS3057-24C 2.000-18UNS 35.00 23.4 53.9 57.1 51.6.250-20UNC MS3420-20A 23.80 1.378.921 2.122 2.248 2.031.937 MS3420-16A 19.00.748 MS3420-28A 31.75 1.25 40 MS3057-28C 2.250-16UN 41.25 29.9 60.3 63.5 51.6.250-20UNC MS3420-20A 23.80 1.624 1.177 2.374 2.500 2.031.937 MS3420-16A 19.00.748 MS3420-32A 41.27 44 MS3057-32C 2.500-16UN 47.40 36.1 66.6 71.4 55.6.250-20UNC 1.625 1.866 1.421 2.622 2.811 2.189 MS3420-28A 31.75 1.250 C Style Clamp With Gland Cable Clamp MS-3057-XXC For C Style Clamp Bushing Bushing MS3420-XXA 28
Crimp Reduction Sleeves Used to reduce the size of the contact crimp bucket to accept smaller gauge wires. VEAM From To Part Number Wire Size Wire Size 45378 16 AWG 20 AWG 45370 16 AWG 22 AWG 47227-16-24 16 AWG 24 AWG 47227-16-0.12 16 AWG 26 AWG 45372 12 AWG 16 AWG LV242999-142 12 AWG 18 AWG LV242999-152 12 AWG 20 AWG LV242999-172 10 AWG 16 AWG LV242999-12 8 AWG 10 AWG 46661 8 AWG 12 AWG LV242999-122 8 AWG 14 AWG LV242999-132 8 AWG 16 AWG 45374 8 AWG 6 mm 2 46263 8 AWG 4 mm 2 47227-8-2.5 8 AWG 2.5 mm 2 47227 8 AWG 1.5 mm 2 LV242999-32 8SP 12 AWG 46269 4 AWG 6 AWG 46660 4 AWG 8 AWG LV242999-192 4 AWG 10 AWG 46650 4 AWG 12 AWG 46665 4 AWG 16 mm 2 46666 4 AWG 10 mm 2 46667 4 AWG 6 mm 2 47227-2-4 2 AWG 4 AWG Connector Accessories VEAM From To Part Number Wire Size Wire Size 45373 0 AWG 2 AWG LV242999-82 LV242999-92 LV242999-102 46664 0 AWG 0 AWG 0 AWG 0 AWG 4 AWG 6 AWG 8 AWG 16 mm 2 47227-53-20 0 AWG 20 mm 2 45375 0 AWG 25 mm 2 45376 0 AWG 35 mm 2 47227-7025 2/0 AWG 25 mm 2 47227-6-1.5 6 mm 2 1.5 mm 2 47227-6-2.5 6 mm 2 2.5 mm 2 45379 10 mm 2 12 AWG 47227-16-2.5 16 mm 2 2.5 mm 2 47227-16-4 16 mm 2 4 mm 2 47227-16-6 16 mm 2 6 mm 2 47227-16-10 16 mm 2 10 mm 2 47227-25-6 25 mm 2 6 mm 2 47227-25-10 25 mm 2 10 mm 2 47227-25-16 25 mm 2 16 mm 2 47227-50-25 50 mm 2 25 mm 2 47227-95-70 95 mm 2 70 mm 2 47227-150-70 150 mm 2 70 mm 2 47227-150-95 150 mm 2 95 mm 2 46266 50 mm 2 16 mm 2 46264 50 mm 2 35 mm 2 NOTE: Add suffix T9 for silver plating, T12 for gold plating. For other options, consult Customer Service Department. Contact Hole Plugs Used to fill a grommet or insert cavity in lieu of a contact to maintain the environmental seal. Contact Size AWG DIN Hole Plugs For Grommet Color Hole Plugs For Insert Color Grommet Hole Sealing Range Hole Size Sealing Range mm inch 18-20 2.0 2.5.08 -.10 16 2.2 2.8.09 -.11 12 3.1 3.5.12 -.14 8 5.9 6.5.23 -.26 4 7.1 7.7.28 -.30 0 12.1 12.8.48 -.50 20 10 10-101033-11 Red 46808-20 Red 16S, 16 15, 15S 10-101033-12 Blue 46808-16 Blue 16S, 16 High 10-101033-11 Red LMB- G-3 Blue Density Inserts 12 25 10-101033-13 Yellow 10-101033-13 Yellow 8 60, 100 10-101033-14 White 10-305045 White 4 160 10-101033-15 Green 10-305045-4 White 0 500 10-305045- 0 Black 10-101033-16 Black 0 (Ground) 10-305045-01 White Note: Hole plugs are installed from the rear and sit flush with the rear of the insert. 29
Connector Accessories Protective Plastic Caps Protective vinyl caps are available upon request to guard against entry of moisture, dirt and other foreign matter to the contact area during shipment. For Receptacles CIR 00, 01, 020, 030, 070, TB For Plugs CIR 06, 08 For Plugs CIR 06GG, 08GG For Plugs CIR 065 For Plugs CIR 064 Shell Size Part Number Part Number Part Number Part Number Part Number 10SL #26 #35 #45 #35 #35 14S #38 #42 #51 #51 #45 16S #41 #45 #55 #51 #48 16 #42 #45 #55 #51 #48 18 #45 #51 #57 #53 #53 20 #51 #55 #57 #56 #56 22 #53 #56 #65 #57 #57 24 #56 #57 #65 #58 #58 28 #58 #65 #71 #66 #66 32 #66 #71 #76 #76 #75 36 #71 #76 #81 #78 #78 40 #76 #81 #82 #81 #81 30
CIRTF CIRTV Connector Accessories Protective metal caps which seal the front of plugs or receptacles. Include a chain for retention of the cap at the required location. Other methods of attachment are available. CIRTF CIRTV TF Caps (for receptacles CIR00, 01, 020, 030, 05, 070, TB) TV Caps (for plugs CIR06, 08) VEAM D1 D2 L1 L2 VEAM D1 D2 L1 L2 Part Maximum mm+0.5 inch+.020 Maximum Approximate Part Maximum mm+0.5 inch+.020 Maximum Approximate Number mm /inch mm-0.25 inch -.010 mm /inch Number mm / inch mm-0.25 inch -.010 mm / inch mm / inch CIR10SLTF 23.5 4.4 16.5 127.0.93.173.65 5.00 CIR14STF 30.5 4.4 16.5 127.0 1.20.173.65 5.00 CIR16STF 33.0 4.4 16.5 127.0 1.30.173.65 5.00 CIR16TF 33.0 4.4 21.0 127.0 1.30.173.83 5.00 CIR18TF 37.5 4.4 21.0 127.0 1.48.173.83 5.00 CIR20TF 41.0 4.4 21.0 127.0 1.61.173.83 5.00 CIR22TF 44.0 4.4 21.0 127.0 1.73.173.83 5.00 CIR24TF 47.5 4.4 21.0 127.0 1.87.173.83 5.00 CIR28TF 54.5 5.6 21.0 190.0 2.15.220.83 7.48 CIR32TF 61.0 5.6 21.0 190.0 2.40.220.83 7.48 CIR36TF 67.5 5.6 21.0 175.0 2.66.220.83 6.89 CIR40TF 73.0 5.6 21.0 190.0 2.87.220.83 7.48 CIR10SLTV 21.0 4.4 24.0 127.0.83.173.94 5.0 CIR14STV 27.5 4.4 24.0 127.0 1.08.173.94 5.0 CIR16STV 30.0 4.4 24.0 127.0 1.18.173.94 5.0 CIR16TV 30.0 4.4 32.0 127.0 1.18.173 1.26 5.0 CIR18TV 33.5 4.4 32.0 127.0 1.32.173 1.26 5.0 CIR20TV 37.0 4.8 32.0 140.0 1.45.189 1.26 5.5 CIR22TV 40.0 4.8 32.0 140.0 1.57.189 1.26 5.5 CIR24TV 43.5 4.8 32.0 140.0 1.71.189 1.26 5.5 CIR28TV 49.5 4.8 32.0 190.0 1.95.189 1.26 7.5 CIR32TV 56.0 5.6 32.0 190.0 2.20.220 1.26 7.5 CIR36TV 62.5 5.6 32.0 190.0 2.46.220 1.26 7.5 CIR40TV 67.7 5.6 32.0 190.0 2.66.220 1.26 7.5 31
Crimp Contact Assembly Tools Contact Size Wire Size (AWG) VEAM Contact Number Insertion Tool Removal Tool Kit Guide Pins 20P 20 46730-20P T98143 11-7576-101 0148B 46592M-VPT --- 20S 20 46731 T98143 11-7576-101 0148B 46592M-101S 27977-20T50 18P 18 46740P T98143 11-7576-37 0148B 46592M-37PT50 --- 18S 18 46740S T98143 11-7576-37 0148B 46592M-37ST50 27977-20T50 18P 20-22 46740-15P T98143 11-7576-37 0148B 46592M-37PT50 --- 18S 20-22 46740-15S T98143 11-7576-37 0148B 46592M-37ST50 27977-20T50 18P 16 46740-22P 11-7345 11-7576-37 0148B 46592M-37PT50 --- 18S 16 46740-22S 11-7345 11-7576-37 0148B 46592M-37ST50 27977-20T50 16S P 16 27911 11-7345 A43240 --- --- --- 16S S 16 27961 11-7345 A43240 --- --- 27977-16T50 16S P 20-24 27911-13 11-7345 A43240 --- --- --- 16S S 20-24 27961-13 11-7345 A43240 --- --- 27977-16T50 16S P 20 27911-15 T98143 A43240 --- --- --- 16S S 20 27961-15 T98143 A43240 --- --- 27977-16T50 16S P 14-16 27911-20 11-7345 A43240 --- --- --- 16S S 14-16 27961-20 11-7345 A43240 --- --- 27977-16T50 16S P 12-14 27911-26 46736 A43240 --- --- --- 16S S 12-14 27961-26 46736 A43240 --- --- 27977-16T50 16P 16 27913 11-7345 A43240 --- --- --- 16S 16 27963 11-7345 A43240 --- --- 27977-16T50 16P 24-26 27913-08 11-7345 A43240 --- --- --- 16S 24-26 27963-08 11-7345 A43240 --- --- 27977-16T50 16P 20-22 27913-12 T98143 A43240 --- --- --- 16S 20-22 27963-12 T98143 A43240 --- --- 27977-16T50 16P 20-22 27913-13 T98143 A43240 --- --- --- 16S 20-22 27963-13 T98143 A43240 --- --- 27977-16T50 16P 18-20 27913-15 11-7345 A43240 --- --- --- 16S 18-20 27963-15 11-7345 A43240 --- --- 27977-16T50 16P 14-16 27913-20 11-7345 A43240 --- --- --- 16S 14-16 27963-20 11-7345 A43240 --- --- 27977-16T50 16P 12-14 27913-26 46736 A43240 --- --- --- 16S 12-14 27963-26 46736 A43240 --- --- 27977-16T50 12P 8 27914-8 46736-6 A43240 --- --- --- 12S 8 27964-8 46376-6 A43240 --- --- 27977-12T50 12P 20-24 2914-12 46736 A43240 --- --- --- 12S 20-24 27964-12 46736 A43240 --- --- 27977-12T50 12P 14-18 27914-20 46736 A43240 --- --- --- 12S 14-18 27964-20 46736 A43240 --- --- 27977-12T50 12P 2.5 mm 27914-22 46736 A43240 --- --- --- 12S 2.5 mm 27964-22 46736 A43240 --- --- 27977-12T50 12P 12 27914-26 46736 A43240 --- --- --- 12S 12 27964-26 46736 A43240 --- --- 27977-12T50 12P 4 mm sq 27914-30 46736 A43240 --- --- --- 12S 4 mm sq 27964-30 46736 A43240 --- --- 27977-12T50 12P 10 27914-38 46736-6 A43240 --- --- --- 12S 10 27964-38 46736-6 A43240 --- --- 27977-12T50 8P 8 27915 A46151-8T50 A43240-8 0148B 2-8252 Not Required 8S 8 27935 A46151-8T50 A43240-8 0148B 2-8251 Not Required 8P 12-14 27915-26-62 A46151-8T50 A43240-8 0148B 2-8252 Not Required 8S 12-14 27935-26-62 A46151-8T50 A43240-8 0148B 2-8251 Not Required 8P 12-14 27915-26 A46151-8T50 A43240-8 0148B 2-8252 Not Required 8S 12-14 27935-26 A46151-8T50 A43240-8 0148B 2-8251 Not Required 8P 4 mm sq 27915-30 A46151-8T50 A43240-8 0148B 2-8252 Not Required 8S 4 mm sq 27935-30 A46151-8T50 A43240-8 0148B 2-8251 Not Required *Assembly manual available upon request Removal Tool Kit Replacement Parts Handles Tips 32
Crimp Contact Assembly Tools Insertion Tools Guide Pins A43240 Removal Kit Contact Size Wire Size (AWG) VEAM Contact Number Insertion Tool Removal Tool Kit Removal Tool Kit Replacement Parts Handle Tips Guide Pins 8P 10 27915-38 A46151-8T50 A43240-8 0148B-8 2-8252 Not Required 8S 10 27935-38 A46151-8T50 A43240-8 0148B-8 2-8251 Not Required 8P 6 27915-58 A46151-8T50 A43240-8 0148B-8 2-8252 Not Required 8S 6 27935-58 A46151-8T50 A43240-8 0148B-8 2-8251 Not Required 4P 4-6 27916 A46151-4T50* 46150-4 46150 11-7370-4 Not Required 4S 4-6 27936 A46151-4T50* 46150-4 46150 11-7674-2 Not Required 4P 2.5mm sq. 27916-22 A46151-4T50* 46150-4 46150 11-7370-4 Not Required 4S 2.5mm sq. 27936-22 A46151-4T50* 46150-4 46150 11-7674-2 Not Required 4P 16mm sq. 27916-62 A46151-4T50* 46150-4 46150 11-7370-4 Not Required 4S 16mm sq. 27936-62 A46151-4T50* 46150-4 46150 11-7674-2 Not Required 0P 0 27917V A46151-0T50* 46150-0 46150 11-7370-5 Not Required 0S 0 27937V A46151-0T50* 46150-0 46150 11-7674-3 Not Required 0P 8 27917-45 A46151-0T50* 46150-0 46150 11-7370-5 Not Required 0S 8 27937-45 A46151-0T50* 46150-0 46150 11-7674-3 Not Required 0P 10mm sq. 27917-50 A46151-0T50* 46150-0 46150 11-7370-5 Not Required 0S 10mm sq. 27937-50 A46151-0T50* 46150-0 46150 11-7674-3 Not Required 0P 16mm sq. 27917-62 A46151-0T50* 46150-0 46150 11-7370-5 Not Required 0S 16mm sq. 27937-62 A46151-0T50* 46150-0 46150 11-7674-3 Not Required 0P 25mm sq. 27917-78 A46151-0T50* 46150-0 46150 11-7370-5 Not Required 0S 25mm sq. 27937-78 A46151-0T50* 46150-0 46150 11-7674-3 Not Required 0P 35mm sq. 27917-90 A46151-0T50* 46150-0 46150 11-7370-5 Not Required 0S 35mm sq. 27937-90 A46151-0T50* 46150-0 46150 11-7674-3 Not Required 0P 50mm sq. 27917-107 A46151-0T50* 46150-0 46150 11-7370-5 Not Required 0S 50mm sq. 27937-107 A46151-0T50* 46150-0 46150 11-7674-3 Not Required 0P 4 46646-0 A46151-0T50* 46150-0 46150 11-7370-5 Not Required 0S 4 47647-0 A46151-0T50* 46150-0 46150 11-7674-3 Not Required 4/0 P 2 47107-90 Not Required Not Required Not Required Not Required Not Required 4/0 S 2 47114-90 Not Required Not Required Not Required Not Required Not Required 4/0 P 0 (1/0) 47107-115 Not Required Not Required Not Required Not Required Not Required 4/0 S 0 (1/0) 47114-115 Not Required Not Required Not Required Not Required Not Required 4/0 P 2/0 47107-135 Not Required Not Required Not Required Not Required Not Required 4/0 S 2/0 47114-135 Not Required Not Required Not Required Not Required Not Required 4/0 P 70mm sq. 47107-144 Not Required Not Required Not Required Not Required Not Required 4/0 S 70mm sq. 47114-144 Not Required Not Required Not Required Not Required Not Required 4/0 P 95mm sq. 47107-155 Not Required Not Required Not Required Not Required Not Required 4/0 S 95mm sq. 47114-155 Not Required Not Required Not Required Not Required Not Required 4/0 P 4/0 47107-165 Not Required Not Required Not Required Not Required Not Required 4/0 S 4/0 47114-165 Not Required Not Required Not Required Not Required Not Required *For solder contacts use TIP P/N SD46151-4T50 and SD46151-0T50. Assembly manual available upon request. 33
Assembly Tool Kits TOOL KITS FOR CONNECTOR ASSEMBLY Deluxe Model Assembly Kit The VEAM Model DMC 292 M is housed in a case with die cut poly-foam compartments to nest each tool. A complete set of connector assembly instructions is provided on a CD and stored within the tool case for easy access. DMC 292 M Tool Kit Contents Part Number Description 1. AF8 Crimp Tool Frame 2. 616266 3. G125 Turret Inspection Gauge 4. M2700-420 Wrench 5. 11-7345 Insertion Tool 6. 46736 Insertion Tool 7. A43240 Removal Tool Kit 8. 45-123 Wire Cutter 9. 45-092 Wire Stripper 10. TG70 Mini Strap Wrench 11. 140 Assembly Manual CD 12. 27977-16T50 Guide Pin Size 16 13. 27977-12T50 Guide Pin Size 12 14. H183BKF7240LNO Carrying Case VEAM / TEC Model VCXT-4 Coaxial Crimp Tool Kit Coaxial Contact tool kit #VCXT-4 for crimping VEAM / TEC coaxial contacts to most coaxial cable sizes. Chart of available dies and cable ranges is included. 34
Rear Mounting Data-Maximum Panel Thickness Dimension D GG/ D Max. CIR 00/020 CIR 030 Mated with CIR TB CIR 030 Size inches mm inches mm inches mm inches mm 10SL.15 3.7.28 7.2.16 4.0.39 10.0 14S.15 3.7.28 7.2.14 3.5.38 9.6 16S.15 3.7.28 7.2 N/A N/A.38 9.6 16.15 3.7.29 7.5.14 3.5.54 13.8 18.15 3.7.29 7.5.12 3.0.51 13.0 20.15 3.7.29 7.5.12 3.0.51 13.0 22.15 3.7.29 7.5.12 3.0.51 13.0 24.21 5.4.29 7.5.06 1.5.45 11.4 28.21 5.4.32 8.2.10 2.5.49 12.4 32.24 6.1.29 7.5.04 1.0.35 9.0 36.24 6.1.29 7.5.04 1.0.35 9.0 40.24 6.0.29 7.5.039 1.0.35 9.0 Shell Size CIR 00/020/030 CIR 07/070 Panel Cut-out Dimensions Panel Cut-out Dimensions 10SL 14S 16S 16 18 20 22 24 28 32 36 40 A A Through A Threaded Mtg. B +/-.004 Mtg. Hole Diameter CIROO,020/0303 Hole Diameter mm inch mm inch mm inch 3.2 4.5 18.2.126.177.717 17.45 3.2 4.5 23.0.126.177.906 20.62 3.2 4.5 24.6 23.80.126.177.969 3.2 4.5 24.6 23.80.126.177.969 3.2 4.5 27.0 26.97.126.177 1.063 3.2 4.5 29.4 30.15.126.177 1.157 3.7 4.5 31.8 33.32.177.146 1.252 3.7 5.5 34.9 36.50.146.217 1.374 4.3 3.7 5.5 39.7 42.85.169.146 4.3.217 1.563 4.3.169 5.5 44.5 49.20 4.3.169.217 1.752 4.3 5.5 53.98 49.2.169.217 1.937 4.3 5.5 55.5 60.38.169.217 2.185 Recommended Mounting Dimensions for CIR Receptacles Tightening torque for CIR07-070 receptacles C Diameter Front Mount CIR00,020 mm inch 11/16 13/16 15/16 15/16 1 1/16 1 3/16 1 5/16 1 7/16 1 11/16 1 15/16 2 1/8 2 3/8 Size N/m min. In/lb min. 10SL 15.6 138 14S 18.6 164.6 16S 19.6 173.5 16 19.6 173.5 18 23.5 208 20 25.5 225.7 22 29.4 260.2 24 35.3 312.4 28 39.2 347 32 42.2 373.5 36 44.1 390.3 40 49 433.7 C Diameter Rear Mount CIR00,020 mm inch 19.05 25.40 28.58 28.58 31.75 34.92 38.10 41.27 47.63 53.98 60.33 66.68 3/4 1 1 1/8 1 1/8 1 1/4 1 3/8 1 1/2 1 5/8 1 7/8 2 1/8 2 3/8 2 5/8 D Diameter CIR07/070 mm inch 22.23 7/8 28.58 1 1/8 31.75 31.75 34.92 38.10 41.27 44.45 50.80 57.15 63.50 69.85 1 1/4 1 1/4 1 3/8 1 1/2 1 5/8 1 /34 2 2 1/4 2 1/2 2 3/4 E Dim. CIR07/070 mm inch 21.10 27.43 30.73 30.73 33.53 36.83 39.90 43.30 49.53 55.88 62.23 68.58.83 1.08 1.21 1.21 1.32 1.45 1.57 1.70 1.95 2.20 2.45 2.70 35
Front Replaceable Coupling Ring (CIR 064) VEAM has developed a front replaceable coupling ring for field repair of damaged cable assemblies, in the even CIR coupling rings are accidentally distorted. This allows you to repair a damaged cable assembly without removing backshell hardware, electrical contacts, or cable from the connector. no special tools are required. This method is very quick and easy. It will cut equipment down time to minutes instead of hours or days. Procedure: 1. Cut away the distorted coupling ring (be careful not to damage the wave washer, flat washer, or plug shell). 2. Install the front replaceable coupling ring as illustrated below. Figure 29 FRONT REMOVABLE COUPLING NUT SNAP RING GROOVE PLUG SHELL SNAP RING GASKET BACKSHELL FLAT WASHER BACK NUT WAVE WASHER CABLE 36
Product Safety and Warranty 1. MATERIAL CONTENT AND PHYSICAL FORM Electrical connectors do not usually contain hazardous materials. They contain conducting and non-conducting materials and can be divided into two groups. a) Printed circuit types and low cost audio types which employ all plastic insulators and casings. b) Rugged, Fire Barrier and High Reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. Contact materials vary with type of connector and also application and are usually manufactured from either: Copper, copper alloys, nickel, alumel, chromel or steel. In special applications, other alloys may be specified. 2. FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD There is no fire hazard when the connector is correctly wired and used within the specified parameters. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionization and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the product Data Sheet/Catalog are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonization of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. Burns may result from touching overheated components. 3. HANDLING Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. 4. DISPOSAL Incineration of certain materials may release noxious or even toxic fumes. 5. APPLICATION Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 30 V ac or 42.5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. Circuit resistance and continuity check should be made to make certain that there are no high resistance joints or spurious conducting paths. Always use the correct application tools as specified in the Data Sheet/Catalog. Do not permit untrained personnel to wire, assemble or tamper with connectors. For operation voltage please see appropriate national regulations. IMPORTANT GENERAL INFORMATION (i) Air and creepage paths/operating voltage. The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. For this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to PC board and/or harnessing. (ii) Temperature All information given are temperature limits. The operation temperature depends on the individual application. (iii) Other important information Cannon continuously endeavors to improve their products. Therefore, Cannon products may deviate from the description, technical data and shape as shown in this catalog and data sheets. ITT Interconnect Solutions, a Division of ITT Corporation manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this publication. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. No information and data contained in this publication shall be construed to create any liability on the part of Cannon. Any new issue of this publication shall automatically invalidate and supersede any and all previous issues. Product Warranty A limited warranty applies to Cannon products. In general, except for obligations assumed by Cannon under this warranty, Cannon shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence or strict liability arising in connection with the design, manufacture, sale, use or repair of the products. Product availability, prices and delivery dates are exclusively subject to our respective order confirmation form; the same applies to orders based on development samples delivered. Please refer to (General Terms of Sale) for the complete text of Cannon s applicable Terms and Conditions, including Warranty. This publication is not to be construed as an offer. It is intended merely as an invitation to make an offer. By this publication, Cannon does not assume responsibility or any liability for any patent infringements or other rights of third parties which may result from its use. Reprinting this publication is generally permitted, indicating the source. However, Cannon's prior consent must be obtained in all cases. Engineered for life is a registered trademark of ITT Corporation 2006. All other trademarks or registered trademarks are property of their respective owners. All dates subject to change without notice. Commodities in this catalog may be controlled for export by the International Traffic in Arms Regulations (ITAR) and Export Administration Regulations (EAR) when specifically designed modified, or configured for articles controlled by the United States Government. 37
Notes
Circular/Filter/Hermetic/Fiber Optic Connectors As a world leader in circular, filter, and hermetic connectors, ITT can leverage its design and manufacturing expertise to fit virtually any application. Our expertise includes fast positive mating for a wide range of military applications, as well as numerous sizes and contact configurations for various harsh environments. Our wide variety of fiber optic products include hybrid contacts, multi-channel, rack and panel, and hi-rel assemblies, including MIL and ARINC standard solutions.itt can meet numerous specs, including NATO and MIL standards. /circulars /filter /hermetics /fiberoptics D-Subminiature Connectors Cannon invented D-sub connectors in 1952. Our family of D-Subs now includes combinations of signal, power and RF, as well as severe service sealed connectors. Cannon D-Subs are available with an extensive line of backshells and accessories and are one of the most economical shielded connector solutions available. ITT D-Sub connectors are qualified to the MIL-DTL- 24308 specification. /dsubs Microminiature Connectors Developed first by Cannon in the 1960 s, Interconnect Solutions microminiature connectors offer high performance and reliability with exceptional versatility. Available in rectangular, circular, and strip configurations for countless applications, many of our connectors meet or exceed applicable requirements of the MIL- DTL-83513 specification. /micro Rack and Panel Connectors Initially pioneered by Cannon during the 1930s, Interconnect Solutions is the world leader in rack and panel connectors, offering unmatched variety of shell configurations and insert arrangements, materials, plating, and contact options. Many of our standard and custom designs meet the stringent requirements of ARINC 600, ARINC 404 (MIL-C-81659), and MIL-DTL-83733 standards. /rackandpanel RF Connectors ITT Interconnect Solutions has been providing interconnect products to the Microwave and RF industry since 1963 (formerly The Sealectro Corporation). The RF 50 & 75 Ohm product lines cover UHF band through Ku band requirements. These connectors and cable assemblies are available with a thread type, snap type, bayonet type or slide on coupling method. The frequencies range from DC to 18+ GHz. /RF50 /RF75 Transportation The ITT ICS interconnect range includes sealed circular and rectangular connectors in metal or plastic shells. These configurations include board to cable or cable to cable/ bulkhead applications. Both signal and power contacts can be combined in various layouts. All product lines within the Transportation segment offer very low contact resistance providing maximum signal integrity. /transportation ITT Interconnect Solutions is an international manufacturer and supplier of connectors including circular, rectangular, fiber optic, RF, power and high voltage, audio, PMCIA, Compact Flash Card, enclosures, cable assemblies, and application specific custom solutions. The Interconnect Solutions portfolio includes the brands Cannon, VEAM, and BIW. As a worldwide leader in connector technology for nearly a century, ITT offers one of the broadest product offerings, six sigma manufacturing capability, Value Based Product Development with exceptional engineering capability, and an extensive sales, distribution, and customer support network. 39
ITT Interconnect Solutions Cannon, VEAM, BIW Visit our website at Global Design & Manufacturing Customer Support North America Europe & Middle East Asia MEXICO - Cannon, VEAM Av. Libre Comercio s/nentre Calzada Industrial Nuevo Nogales y Calzada del Raquet Club, Parque Industrial Nuevo Nogales phone: +52.631.3110050 fax: +52.631.3110060 USA - Cannon 666 East Dyer Road Santa Ana, CA 92705 toll free: +1.800.854.3028 phone: +1.714.557.4700 fax: +1.714.628.2142 USA - BIW 500 Tesconi Circle Santa Rosa, CA 95401 phone: +1.707.523.2300 fax: +1.707.523.3567 USA - VEAM 100 New Wood Road Watertown, CT 06795 phone: +1.860.274.9681 fax: +1.860.274.4963 FRANCE - Cannon, VEAM 15, Boulevard Robert Thiboust Serris, France 77700 phone: +33.1.60.04.93.93 fax: +33.1.60.04.93.90 GERMANY - Cannon, VEAM ITT Cannon GmbH Cannonstrasse 1 Weinstadt, 71384 phone: +49.7151.699.0 fax: +49.7151.699.217 ITALY - Cannon, VEAM Corso Europa 41/43 Lainate (MI), Italy 20020 phone: +39.02938721 fax: +39.0293872300 LEBANON - BIW P.O. Box 199 Jounieh Lebanon phone: +961.9.911.560 fax: +961.9.912.126 UK - Cannon, VEAM Jays Close, Viables Estate Basingstoke, RG22 4BA phone: +44.1256.311200 fax: +44.1256.323356 CHINA - Cannon, VEAM Tuopandun Industrial Area, Jinda Cheng, Xiner Village, Shajing Town, Baoan District, Shenzhen City, Guangdong, China 518125 phone: +86.755.2726.7238 fax: +86.755.2726.7515 HONG KONG - Cannon, VEAM Units 2405-6, 24/F, ING Tower 308 Des Voeux Road Central Hong Kong phone: +852.2732.2720 fax: +852.2732.2919 INDIA - Cannon, VEAM ITT Corporation India Pvt Ltd Money Chamber, Unit No. 202 #6, KH Road, Bangalore 560027 phone: +91 22 67843000 fax: +91 22 26783033 JAPAN - Cannon, VEAM 11-3, 5 Chome, Hibarigaoka, Zama-shi, Kanagawa, Japan 228-0003 phone: +81.462.57.2010 fax: +81.462.57.1680 SINGAPORE - Cannon, VEAM 10 Jalan Kilang #06-01 Singapore 159410 phone: +65.62763693 ext 232 fax: +65.62763685 2011 ITT Corporation Engineered for life and Cannon are registered trademarks of ITT Corporation. Specification and other data are based on information available at the time of printing, and are subject to change without notice.