Electric Drives and Controls Hydraulics Linear Motion and Assembly Technologies Pneumatics Service Rexroth IndraControl VCP 20 Rexroth Connection Cables Selection Data R911282688 Edition 09
About this Documentation Rexroth Connection Cable Title Type of Documentation Rexroth Connection Cable Selection Data Document Typecode Internal File Reference Document Number, 120-0300-B301-09/EN Purpose of Documentation This documentation describes Motor and encoder cables as well as Interface cables Record of Revisions Description Release Date Notes DOK-CONNEC-CABLE*STAND-AU01-EN-P 10.98 First edition DOK-CONNEC-CABLE*STAND-AU02-EN-P 11.98 Revision DOK-CONNEC-CABLE*STAND-AU03-EN-P 03.99 Revision DOK-CONNEC-CABLE*STAND-AU04-EN-P 10.00 Revision DOK-CONNEC-CABLE*STAND-AU05-EN-P 10.04 Revision 10.05 Revision Copyright 2005 Bosch Rexroth AG Copying this document, giving it to others and the use or communication of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design (DIN 34-1). Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract. All rights are reserved with respect to the content of this documentation and the availability of the product. Published by Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 D-97816 Lohr a. Main Telephone +49 (0)93 52/40-0 Tx 68 94 21 Fax +49 (0)93 52/40-48 85 http://www.boschrexroth.com/ Dept. BRC/EDM (mh) Note This document has been printed on chlorine-free bleached paper.
Rexroth Connection Cable Inhaltsverzeichnis I Contents 1 Features of the Bosch Rexroth Interconnect Technology 1-1 1.1 General... 1-1 1.2 Use of the Selection Lists... 1-4 1.3 Load Capability of Motor Power Cables... 1-6 1.4 Connection Cables... 1-8 1.5 Name plate... 1-9 1.6 Recommended Handling and Installation; Installing Cables in Drag Chains... 1-10 2 Safety Instructions 2-1 3 Technical Data of Bosch Rexroth Cables 3-1 3.1 Motor Power Cables Without Total Shield... 3-1 3.2 Motor Power Cable with Total Shield... 3-2 Cable Glands for Motor Power Cables with Total Shield... 3-3 3.3 Encoder Cable with Total Shield... 3-8 3.4 Interface Cables with Total Shield... 3-9 3.5 FO Cables 2.2 mm Type INK0414... 3-10 3.6 FO Cables 6.0 mm Type INK0435 (Kevlar)... 3-11 4 Motor Selection List 4-1 4.1 MHD Motors... 4-1 MHD Motor Encoder Connection... 4-5 4.2 MHP Motors... 4-6 MHP Motors Encoder Connection... 4-9 4.3 MKD Motors... 4-10 MKD Motors Encoder Connection... 4-11 4.4 MKE Motors... 4-12 MKE Motors Encoder Connection... 4-12 4.5 ADF Motors... 4-13 ADF Motors with Connector... 4-13 ADF Motors with Terminal Box... 4-14 ADF Motors Encoder Connection... 4-14 4.6 ADP Motors... 4-15 ADP Motors with Connector... 4-15 ADP Motors with Encoder Connector... 4-15 4.7 2AD Motors... 4-16 2AD Motors with Connector... 4-16 2AD Motors with Terminal Box... 4-17
II Inhaltsverzeichnis Rexroth Connection Cable 2AD Motors with Encoder Connector... 4-18 4.8 LSF Motors... 4-19 Recommendations for connecting LSF Motors... 4-19 LSF Motors with Connector... 4-21 LSF Motors with Terminal Box... 4-23 4.9 Recommendations for connecting 1MB Motors... 4-27 1MB Motors with Connector... 4-29 1MB Motors with Terminal Box... 4-30 1MB Motors with Encoder Connection... 4-32 4.10 MAL Motors... 4-33 MAL Motors with Connector... 4-33 5 Selection List IndraDyn Motors 5-1 5.1 Recommendations for Connecting IndraDyn S (MSK) Synchronous Motors... 5-1 IndraDyn S Synchronous Motors Encoder Connection... 5-2 5.2 Recommendations for Connecting IndraDyn A (MAD/MAF) Asynchronous Motors... 5-3 IndraDyn A Asynchronous Motors with Connector... 5-3 IndraDyn A Asynchronous Motors with Terminal Box... 5-4 IndraDyn A Asynchronous Motors with Encoder Connection... 5-6 IndraDyn A Asynchronous Motors with Connector... 5-7 IndraDyn A Asynchronous Motors with Terminal Box... 5-8 IndraDyn A Asynchronous Motors with Encoder Connection... 5-10 5.3 Recommendations for Connecting IndraDyn L (MSL/MLP) Linear Motors... 5-11 Linear IndraDyn L with Connector... 5-13 Linear IndraDyn L with Terminal Box... 5-14 5.4 Recommendations for Connecting IndraDyn T Kit Motors (MST/MRT)... 5-17 IndraDyn T Kit Motors with Connector... 5-19 IndraDyn T Kit Motors with Terminal Box... 5-20 IndraDyn T Kit Motors with Encoder Connector... 5-21 5.5 Recommendations for Connecting IndraDyn H Kit Motors (MRS/MSS)... 5-22 IndraDyn H Kit Motors with Connector... 5-24 IndraDyn H Kit Motors with Terminal Box... 5-25 6 Connection Techniques with Connector 6-1 6.1 Power Cables for Motor Connection INS0680... 6-1 Power Cable Cross Section 1.0 mm²... 6-1 Power Cable Cross Section 1.5 mm²... 6-2 Power Cable Cross Section 2.5 mm²... 6-3 6.2 Power Cables for Motor Connection INS0480... 6-4 Power Cable Cross Section 1.5 mm²... 6-4 Power Cable Cross Section 2.5 mm²... 6-5 Power Cable Cross Section 4.0 mm²... 6-6 Power Cable Cross Section 6.0 mm²... 6-7 Power Cable Cross Section 10.0 mm²... 6-8 6.3 Power Cables for Motor Connection INS0380... 6-9 Power Cable Cross Section 6.0 mm²... 6-9
Rexroth Connection Cable Inhaltsverzeichnis III Power Cable Cross Section 10.0 mm²... 6-10 Power Cable Cross Section 16.0 mm²... 6-11 Power Cable Cross Section 25.0 mm²... 6-12 Power Cable Cross Section 35.0 mm²... 6-13 6.4 Power Cables for Motor Connection RLS1100... 6-14 Power Cable Cross Section 1.0 mm²... 6-14 Power Cable Cross Section 1.5 mm²... 6-15 6.5 Power Cables for Motor Connection RLS1200... 6-16 Power Cable Cross Section 1.5 mm²... 6-16 Power Cable Cross Section 2.5 mm²... 6-17 Power Cable Cross Section 4.0 mm²... 6-18 Power Cable Cross Section 6.0 mm²... 6-19 6.6 Power Cables for Motor Connection RLS1300... 6-20 Power Cable Cross Section 1.5 mm²... 6-20 Power Cable Cross Section 2.5 mm²... 6-21 Power Cable Cross Section 4.0 mm²... 6-22 Power Cable Cross Section 6.0 mm²... 6-23 Power Cable Cross Section 10.0 mm²... 6-24 Power Cable Cross Section 16.0 mm²... 6-25 7 Connection Techniques for Motors with Terminal Box 7-1 7.1 MKD Terminal Box... 7-1 Power Cable Cross Section 1.0 mm²... 7-1 Power Cable Cross Section 1.5 mm²... 7-2 7.2 MKE Terminal Box... 7-3 Power Cable Cross Section 1.0 mm²... 7-3 Power Cable Cross Section 2.5 mm²... 7-4 Power Cable Cross Section 6.0 mm²... 7-5 8 Connection Techniques for Motors with Terminal Box 8-1 8.1 Connection to Terminal Box (acc. to Size 132)... 8-1 Power Cable Cross Section 1.5 mm²... 8-1 Power Cable Cross Section 2.5 mm²... 8-2 Power Cable Cross Section 4.0 mm²... 8-3 Power Cable Cross Section 10.0 mm²... 8-4 Power Cable Cross Section 16.0 mm²... 8-5 8.2 Connection to Terminal Box (acc. to Size 160)... 8-6 Power Cable Cross Section 2.5 mm²... 8-6 Power Cable Cross Section 4.0 mm²... 8-7 Power Cable Cross Section 6.0 mm²... 8-8 Power Cable Cross Section 10.0 mm²... 8-9 Power Cable Cross Section 16.0 mm²... 8-10 Power Cable Cross Section 25.0 mm²... 8-11 8.3 Connection to Terminal Box (acc. to Size 225)... 8-12 Power Cable Cross Section 16.0 mm²... 8-12 Power Cable Cross Section 25.0 mm²... 8-13
IV Inhaltsverzeichnis Rexroth Connection Cable 9 Connection Techniques for Linear Motors 9-1 9.1 Notes on Ordering... 9-1 9.2 State of Linear Motors on Delivery... 9-1 9.3 Power Connection with Connector INS0681... 9-2 Power Cable Cross Section 1.0 mm²... 9-2 Power Cable Cross Section 1.5 mm²... 9-3 Power Cable Cross Section 2.5 mm²... 9-4 9.4 Power Connection with Connector INS0481... 9-5 Power Cable Cross Section 1.5 mm²... 9-5 Power Cable Cross Section 2.5 mm²... 9-6 Power Cable Cross Section 4.0 mm²... 9-7 Power Cable Cross Section 6.0 mm²... 9-8 Power Cable Cross Section 10.0 mm²... 9-9 9.5 Power Connection with Connector INS0381... 9-10 Power Cable Cross Section 16.0 mm²... 9-10 Power Cable Cross Section 25.0 mm²... 9-11 9.6 Power Connection via Terminal Box... 9-12 Power Cable Cross Section 1.0 mm²... 9-12 Power Cable Cross Section 1.5 mm²... 9-13 Power Cable Cross Section 2.5 mm²... 9-14 Power Cable Cross Section 4.0 mm²... 9-15 Power Cable Cross Section 6.0 mm²... 9-16 Power Cable Cross Section 10.0 mm²... 9-17 Power Cable Cross Section 16.0 mm²... 9-18 Power Cable Cross Section 25.0 mm²... 9-19 Power Cable Cross Section 35.0 mm²... 9-20 10 Connection Techniques for IndraDyn A Motors with Terminal Box 10-1 10.1 Connection on Terminal Box (Size 1)... 10-1 Power Cable Cross Section 2.5 mm²... 10-1 Power Cable Cross Section 4.0 mm²... 10-2 Power Cable Cross Section 6.0 mm²... 10-3 Power Cable Cross Section 10.0 mm²... 10-4 10.2 Connection on Terminal Box (Size 2)... 10-5 Power Cable Cross Section 2.5 mm²... 10-5 Power Cable Cross Section 4.0 mm²... 10-6 Power Cable Cross Section 6.0 mm²... 10-7 Power Cable Cross Section 10.0 mm²... 10-8 Power Cable Cross Section 16.0 mm²... 10-9 Power Cable Cross Section 25.0 mm²... 10-10 10.3 Connection on Terminal Box (Size 3)... 10-11 Power Cable Cross Section 2.5 mm²... 10-11 Power Cable Cross Section 4.0 mm²... 10-12 Power Cable Cross Section 6.0 mm²... 10-13 Power Cable Cross Section 10.0 mm²... 10-14 Power Cable Cross Section 16.0 mm²... 10-15
Rexroth Connection Cable Inhaltsverzeichnis V Power Cable Cross Section 25.0 mm²... 10-16 Power Cable Cross Section 35.0 mm²... 10-17 10.4 Connection on Terminal Box (Size 4)... 10-18 Power Cable Cross Section 10.0 mm²... 10-18 Power Cable Cross Section 16.0 mm²... 10-19 Power Cable Cross Section 25.0 mm²... 10-20 Power Cable Cross Section 35.0 mm²... 10-21 Power Cable Cross Section 50.0 mm²... 10-22 11 Connection Techniques for MSM motors 11-1 11.1 Notes on Ordering... 11-1 11.2 Power Connection for Motor Connection INS0751... 11-1 Power Cable Cross Section 0.75 mm²... 11-1 12 Connection Techniques for Encoders 12-1 12.1 Encoder Connections INS0514, INS0524, INS0613, INS0638, INS0676... 12-1 Encoder Connector Straight Version... 12-1 Encoder Connector Angular Version... 12-2 12.2 Encoder Connection INS0629, INS0655, INS0719... 12-3 Encoder Connector Straight Version... 12-3 Encoder Connector Angular Version... 12-5 12.3 Encoder Connection for MKD025/041/071/090... 12-6 12.4 Encoder Connection for MKE037/047/098... 12-7 12.5 Encoder Connection for MKE118... 12-8 12.6 Encoder Connection for RGS1000, RGS1003, RGS1004... 12-9 13 Connection Techniques for RefuDrive 13-1 13.1 Voltage Signal Encoder 1Vss... 13-1 14 Connection Techniques for Diax 04 14-1 14.1 Serial Interface X2... 14-1 RS 232 Interface... 14-1 RS 485 Interface... 14-2 14.2 DAE02.1M (ANALOG Interface with Actual Position Value)... 14-3 Absolute Value Encoder - Emulator (SSI Data Format)... 14-3 Incremental Encoder - Emulator... 14-3 14.3 DAG01.2 (Encoder Interface)... 14-4 EnDat-Interface GDM/GDS 2.x... 14-4 GDM/GDS1.x... 14-5 SSI-Interface... 14-6 14.4 Input/Output Interface DEA... 14-7 DEA08.1M, -09.1M, -10.1M / -28.1M, -29.1M, -30.1M... 14-7 14.5 DEF01.1M (Position Interface for Rectangular Signals)... 14-8 14.6 DFF01.1M (Encoder Interface)... 14-9 14.7 DLF01.1M (High-Resolution Position Interface for Signals)... 14-10 Voltage Signals... 14-10
VI Inhaltsverzeichnis Rexroth Connection Cable Current Signals... 14-11 14.8 DRF01.1M (Analog Signal Interface)... 14-12 14.9 DSA01.1M (Absolute Value Encoder - Emulator)... 14-12 14.10 DSS02.1M (Sercos Interface)... 14-13 FO cables 2.2 mm RKO0100... 14-13 FO cables 6.0 mm RKO0101... 14-14 14.11 DZF02.1M, DZF03.1M (Gear Wheel Encoder Interface)... 14-15 15 Connection Techniques for EcoDrive 03 15-1 15.1 Interface to Master Communication... 15-1 Parallel Interface I... 15-1 Parallel Interface II... 15-1 Sercos Interface Internal and External Installation... 15-2 Profibus - Interface... 15-4 15.2 Serial Interface X2... 15-5 RS 232 Interface... 15-5 RS 485 Interface... 15-6 15.3 X8 Encoder 2... 15-7 EnDat-Interface GDM/GDS 2.x... 15-7 Master Axis Encoder GDM/GDS 1.x... 15-8 Incremental encoder... 15-9 Voltage Signal Encoder 1Vss... 15-10 16 Connection Techniques for EcoDrive Cs 16-1 16.1 Serial Interface X6... 16-1 RS 232 Interface... 16-1 Sercos Interface... 16-2 Encoder connection... 16-3 17 Connection Techniques for DuraDrive 17-1 17.1 Serial Interface X2... 17-1 RS 232 Interface... 17-1 17.2 X8 Encoder 2... 17-1 EnDat-Interface GDM/GDS 2.x... 17-2 Master Axis Encoder GDM/GDS 1.x... 17-3 Incremental encoder... 17-4 Voltage Signal Encoder 1Vss... 17-5 18 Connection Techniques for IndraDrive 18-1 18.1 Serial Interface X2... 18-1 RS 232 Interface... 18-1 18.2 EnDat Encoder... 18-2 GDM/GDS 2.x... 18-2 GDM/GDS 1.x... 18-3 18.3 Incremental Encoder 5VTTL... 18-4 18.4 Voltage Signal Encoder 1Vss... 18-5
Rexroth Connection Cable Inhaltsverzeichnis VII 18.5 Integrated Safety Technique E/A L1 + S1... 18-6 19 Service & Support 19-1 19.1 Helpdesk... 19-1 19.2 Service-Hotline... 19-1 19.3 Internet... 19-1 19.4 Vor der Kontaktaufnahme... - Before contacting us...... 19-1 19.5 Kundenbetreuungsstellen - Sales & Service Facilities... 19-1 20 Index 20-1
VIII Inhaltsverzeichnis Rexroth Connection Cable
Rexroth Connection Cable Features of the Bosch Rexroth Interconnect Technology 1-1 1 Features of the Bosch Rexroth Interconnect Technology 1.1 General Bosch Rexroth delivers beside controllers, drive devices and motors, the necessary technique for connection techniques. Therewith, Bosch Rexroth is a supplier of complete digital drive systems. When constructing cables and connectors, particular attention was paid to the following features and properties: Use of total shielded cables Fatigue limit under completely reversed bending stresses Extensively resistance against lubricants, drilling oil and biological oils according to DIN EN 60 811-1 Burning behavior fulfills the claims according to DIN EN 50 265-2-1 and UL Sub 758 AWM Section G Page 95 Non halogen Compliance of the EMC guidelines Protection class up to IP67 Simple handling and mounting A failure-free operation can be guaranteed also under adverse environmental conditions. UL and CSA authorization In addition to their high mechanical strength and chemical resistance, all Bosch Rexroth cables described in this documentation have also been approved by UL and CSA. Standards This documentation refers to German, European and international technical standards. Documents and sheets on standards are subject to copyright protection and may not be passed on to third parties by Rexroth. If necessary, please contact your local authorized sales office or, in Germany, contact: BEUTH Verlag GmbH Burggrafenstrasse 6 10787 Berlin Tel. +49 (0) 30-26 -22-0 Fax: +49 (0)30-26 01-1260 Internet: http://www.din.de/beuth Email: postmaster@beuth.de
1-2 Features of the Bosch Rexroth Interconnect Technology Rexroth Connection Cable Foreign systems Documentation for external systems which are connected to Rexroth components are not included in the scope of delivery and must be ordered directly from the particular manufacturers. Feedback Your experiences are an essential part of the process of improving both product and documentation. Please do not hesitate to inform us of any mistakes you detect in this documentation or of any modifications you might desire. We would appreciate your feedback. Please send your remarks to: Bosch Rexroth AG Dep. BRC/EDM Bürgermeister-Dr.-Nebel-Strasse 2 97816 Lohr, Germany Fax +49 (0) 93 52 / 40 43 80
Rexroth Connection Cable Features of the Bosch Rexroth Interconnect Technology 1-3 Permanent quality control These components underlie a permanent quality control. Certificate QS9000.jpg Fig. 1-1: Certification of QS9000 TES
1-4 Features of the Bosch Rexroth Interconnect Technology Rexroth Connection Cable 1.2 Use of the Selection Lists The chapters 6 18 contain selection lists of the available ready-made cables, classified by the respective connection technique for: Motor power cables Encoder cables Connection techniques for RefuDrive Connection techniques for DIAX04 Connection Techniques for EcoDrive 03 Connection Techniques for EcoDrive CS Connection Techniques for DuraDrive Connection Techniques for IndraDrive Please refer to these selection lists for the order designation of the required cable(s) the type codes RLS (connectors) and INK (bulk cables) are order types of the various components of the cable assembly. the order designation for the required option(s) Notes on Ordering Select the desired connection techniques from the figures in Chapters 6...18. Then add the cable length to the order type (.../xxx,x). Cables are available in lengths ranging from 2 to 75 m, in increments of 0.5 m. Example: Order code for a cable length of 5.5 m: IKG4006/005.5 Maximum length of a cable with maximum two intermediate connections The maximum total length of a power cable running from the motor to the drive controller is 75 m. The maximum total length of a power cable running from the motor in direct connection to a DuraDrive controller is 25 m. Note: Other permissible total length are related to the particular figures. If the number of intermediate connections and cables exceeds two and if cables with the allowed total length are used, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth.
Rexroth Connection Cable Features of the Bosch Rexroth Interconnect Technology 1-5 Please find below a description of how to proceed when selecting the cable types required and their respective order designation. 1. Select the motor type and, if necessary, the cooling method from Chapters 4 or 5 (see Fig. 1-2). 2. Cross-reference to a Fig. x-x of Chapters 6 18 (see Fig. 1-2). 3. Select the desired cable(s) and/or option(s) from Fig. x-x of Chapters 6 18. 4. Find the desired cable(s): YES: Order the ready-made cable in the length required. NO: Contact your local sales office. Motor type Type of cooling Housing overtemperature T60K I Str(eff) [A] 4) Minimum crosssection mm² Winding overtemperature T100K Refer to I Str(eff) [A] 4) Minimum cross-section mm² Refer to MHD093C-058 Natural 18.9 2.5 Fig. 6-5 23.6 4.0 Fig. 6-6 1 2 Surface 28.4 4.0 Fig. 6-6 28.4 4.0 Fig. 6-6 Liquid 35.9 6.0 Fig. 6-7 35.9 6.0 Fig. 6-7 Fig. 1-2: Example for selecting a motor power cable
1-6 Features of the Bosch Rexroth Interconnect Technology Rexroth Connection Cable 1.3 Load Capability of Motor Power Cables The Bosch Rexroth motor power cables are based on VDE0298 part 4 (1998) and the standard for European countries EN 60204-1 (1993). The current rating specified is applicable to the installation method B2. Owing to the temperature correction factor that is applicable to Bosch Rexroth cables, the current rating is increased as compared with the values specified in EN 60204-1 (1993). Cables of other manufacturers, other installation methods and/or other environmental conditions may require greater cable cross-sections and other load limits. Note: The machine/system manufacturer is responsible for selecting the cable cross-sections. Observe the regulations of the country where the motors are to be used. USA: see National Fire Protection Association (NFPA 79), National Electrical Manufacturers Association (NEMA), Underwriters Laboratories (UL) regulations as well as local building regulations. The following table shows the current rating of Bosch Rexroth and standard PVC cables in relation to the method of installation at an ambient temperature of +40 C. Cross-section Current rating according to VDE 0298 Part 4, Rexroth cable in A eff Current rating according to EN 60204 for standard PVC cables in A eff in mm² Installation method B2 Installation method B1 Installation method B2 Installation method C Installation method E 1,0 13,0 10,4 9,6 11,7 11,5 1,5 15,7 13,5 12,2 15,2 16,1 2,5 22,6 18,3 16,5 21 22 4 29,6 25 23 28 30 6 38,3 32 29 36 37 10 53,0 44 40 50 52 16 71,3 60 53 66 70 25 93,9 77 67 84 88 35 117,4 97 83 104 114 50 146,1 --- --- 123 123 Fig. 1-3: Current rating
Rexroth Connection Cable Features of the Bosch Rexroth Interconnect Technology 1-7 The current rating is dependent on the way the cables are installed. The following figure shows the methods of installation according to EN 60204-1 (1993) and VDE 0298, Part 4. Fig. 1-4: Installation methods KE000001v02_EN.tif Note: If methods of installation that are not covered in classification B2 according to EN 60204-1 (1993) are required, larger cable cross-sections may need to be used!
1-8 Features of the Bosch Rexroth Interconnect Technology Rexroth Connection Cable 1.4 Connection Cables Cable Layout Ensure a spacing of at least 100 mm between power cables and control or signal cables (e.g. encoder cables), or Partition cable ducts metallically. KE000002v02_EN.tif Fig. 1-5: Cable duct variants Do not position control and/or signal cables near radio frequency devices, magnetic fields (transformers, inductors, etc.) or power lines. CAUTION Malfunction due to errors in the activation of motors and moving elements! Mechanical injuries! Clamping sites or couplings reduce the maximum cable lengths. Please observe the specifications below!
Rexroth Connection Cable Features of the Bosch Rexroth Interconnect Technology 1-9 1.5 Name plate Ready-made cables At present, the following name plate is used for power, encoder and interface cables: KG000007v02_EN.tif Fig. 1-6: Example of a name plate for a ready-made cable Non ready-made cables The name of the raw cable type is printed on the cable jacket. When ordering raw cables, the desired length in meters must be specified in addition to the raw cable type. KE000015v01_EN.tif Fig. 1-7: Example of the data printed on a raw cable
1-10 Features of the Bosch Rexroth Interconnect Technology Rexroth Connection Cable 1.6 Recommended Handling and Installation; Installing Cables in Drag Chains The reachable operating time of cables depends on the mode of installation and environmental factors at the place of action. Therefore, we have compiled a list of general recommendations on the handling of cables. By the various operating conditions could the following recommendations only be a help to make a long and faultless operation of the cables possible. General recommendations: Do never stress the cables on tension or torsion. Do never pull on the cable when loosen the connectors. Do not deviate the cables over sharp edges. Do not undergo the minimum bending radius! The same applies for storage on drums or in rings. Avoid high temperature fluctuations when storing. For storage outside use covers. Cables have to be always unrolled. Do never unroll over head. Do never use damaged cables. Recommendations on Selecting and Placing of Cables in Drag Chains To mount the cables in drag chains in the right way, some basic rules have to be taken into account. Inserting the cables into the drag chains is to be done with utmost care. The following cable installation instructions are based on our experiences. Do only use cables, which are suited for the use in drag chains. Determine the minimum bending radius of the drag chain in relation to the greatest outside diameter of the line in question. Ensure you insert the lines without tensioning them. Spread (or, even better, suspend) the cables before installing them to remove any intrinsic twist. An axial twisting of the cables should be avoided in every case. Lay only laid out or hanged out cables into the drag chains and then mount the chain into the machine. (Since it is placed in a spiral curve about the cable, the imprint on the cable must not be used as a guide line.) Ensure that the cables do not intersect or overlap each other in the chain. The cables have to be movable in the area of the bending radius as well as in the width and height. The total cross-section of the drag chain should be filled with 85-90% at the maximum. It is not allowed to fasten or to bind the cables together within the chain. When equipping the drag chain is must be taken into account that the height must be equally allocated symmetrically. In other words, install heavy cables in the outer and lightweight cables in the inner region.
Rexroth Connection Cable Features of the Bosch Rexroth Interconnect Technology 1-11 When fitting the drag chains with cables of varying diameters (> ± 20 %), use chains with divided chambers or racks. When fitting the drag chains with multi-layered cables, mount bars between the layers.. Before fastening the cables within the drag chains, move them at least 10 to 20 times. This relaxes the cables and brings them to a neutral position. After the machine has been operated for approx. 24 hours, readjust the length of the cables. Fasten both ends of the cables. The minimum distance is 30 times the cable diameter measured from the end point of the bending motion. Fasten the cables across a large area of the outer jacket. The inner wires (soul) may be squeezed only slightly, if at all. If the cables are squeezed strongly, their operating time will be shortened.
1-12 Features of the Bosch Rexroth Interconnect Technology Rexroth Connection Cable
Rexroth Connection Cable Safety Instructions 2-1 2 Safety Instructions High voltage! Danger to life! Risk of injury by electric shock! Risk of severe personal injury! DANGER Hazardous movements! Danger to life! Risk of severe personal injury or material damage! Improper selection and installation of cables, lines and accessories may, in the future, result in an improper behavior of the drive system during operation, either permanently or temporarily. Select cables, lines, connection elements and accessories only as specified in this documentation. Be absolutely sure to adhere to the special installation and assembly regulations applicable to the product concerned as well as to the cable, line and accessory type. Adjust and use the tools prescribed according to the steps specified in this documentation. Ensure that you use the correct product type. Only use the accessories that are appropriate and are specified herein for the respective line and cable types. Ensure in particular that you combine cables and connectors only with the cable cross-sections and sleeves that are appropriate and specified herein. Before turning power on to the system or plant, completely check the selection and installation instructions contained in this documentation for their effectiveness. Particularly ensure a tight seat and a safe electrical contact of all conducting parts. (For loose connections and/or loose contacts exists the risk of electric shock or local overheating, which might also cause fire.) Observe the general regulations on setup and safety, when working with power installations. Before turning power on, securely connect the protective conductor to all electrical devices in accordance with the terminal diagram. Operation, even for short-term measuring and testing purposes, is only permitted with the protective conductor securely connected to the component points provided. Before accessing electric parts with voltages exceeding 50 volts, disconnect the unit from the external power supply or from the voltage source. Protect the system or plant against being restarted.
2-2 Safety Instructions Rexroth Connection Cable
Rexroth Connection Cable Technical Data of Bosch Rexroth Cables 3-1 3 Technical Data of Bosch Rexroth Cables 3.1 Motor Power Cables Without Total Shield Description Unit INK Data Type code of bulk cable 0343 0469 0656 0657 Cable cross-section of power and/or supply wires Diameter [D] mm 10.6 ± 0.4 Mind. Minimum bending radius with permanent installation with flexible installation Number of bending cycles [in million] mm² 4x2.5 4x10.0 2x0.5 4x0.75 mm mm 4 x D --- 17.5 ± 0.5 4 x D --- 6.2 ± 0.3 5 x D 7.5 x D 11.3 ± 0.3 5 x D 7.5 x D None None 5 5 Specific cable weight [kg/m] 0.175 0.555 0.054 0.148 Construction Burning behavior Chemical properties Approvals Permissible ambient temperature during storage Ambient temperature with permanent installation with flexible installation C C Not suited for drag chains Designed for continuous alternate bending use Burning behavior fulfills the claims according to DIN EN 50 265-2-1 and UL Sub 758 AWM Section G Page 95 Extensive resistance against mineral oils and greases, resistant to hydrolysis, not containing any silicones or halogens -30 C to +40 C Approved by UL and CSA -30 to +40-30 C to +40 C -30 C bis + 40 C 20 C bis + 40 C Max. wire temperature C +80 C Outer jacket, material and color of cable Matt and low-adhesion surface PUR orange (RAL 2003) Fig. 3-1: Technical data of power cables with total shield -30 C bis + 40 C 20 C bis + 40 C
3-2 Technical Data of Bosch Rexroth Cables Rexroth Connection Cable 3.2 Motor Power Cable with Total Shield Description Unit INK Data Type code of bulk cable Cable cross-section of wires Cross-section of control wires (holding brake, temperature monitoring or control voltage) mm² mm² 0653 0650 0602 0603 0604 0605 0606 0607 0667 0668 0670 4x1.0 4x1.5 4x2.5 4x4.0 4x6.0 4x10.0 4x16.0 4x25.0 4x35.0 4x50.0 2x (2x 0.75 ) Diameter [D] mm 12,0 ± 0,5 Mind. Minimum bending radius with permanent installation with flexible installation Number of bending cycles [in million] Specific cable weight Construction Burning behavior Chemical properties Approvals Permissible ambient temperature during storage Minimum bending radius with permanent installation with flexible installation mm mm [kg/m ] C C 2x (2x 0.75 ) 12,2 ± 0,5 2x (2x 0.75 ) 14,8 ± 1,0 (2x1.0) + (2x1.5) 17,0 ± 0,5 (2x1.0) + (2x1.5) 18,5 ± 1,0 2x( 2x1.5 ) 22,2 ± 1,0 5 x D 7.5 x D 5 2x( 2x1.5 ) 25,5 ± 1,0 2x( 2x1.5 ) 29,8 ± 1,0 2x( 2x1.5 ) 30,8 ± 1,0 2x( 2x2.5 ) 36,8 ± 1,0 4x 0.75 2x0.5 10,0 ± 0,4 0,225 0,245 0,365 0,460 0,688 0,867 1,216 1,587 1,906 3,040 0,175 Designed for continuous alternate bending use Burning behavior fulfills the claims according to DIN EN 50 265-2-1 and UL Sub 758 AWM Section G Page 95 Extensive resistance against mineral oils and greases, resistant to hydrolysis, not containing any silicones or halogens Approved by UL and CSA -30 C to +40 C -30 C to + 40 C 20 C to + 40 C Max. wire temperature C +80 C Outer jacket, material and color of cable Fig. 3-2: Matt and low-adhesion surface PUR orange (RAL 2003) Technical data of power cables with total shield
Rexroth Connection Cable Technical Data of Bosch Rexroth Cables 3-3 Cable Glands for Motor Power Cables with Total Shield To ensure secure mechanical and electrical connection of the totally shielded motor power cables to the power connectors (e.g. INS048x/xxx) or terminal boxes (e.g. BG132), power cable assemblies (e.g. IKG4102/xxx.x) from Bosch Rexroth are only and exclusively used together with EMC cable glands with PG or metric connection threads. Take the following components into account when selecting the appropriate cable glands: PG connection thread required on the power connector or terminal box Diameter of the power cable Clamping range of the EMC cable gland Any reduction that may be required Please select from the tables below the required cable glands and, if necessary, the associated reductions or extensions.
3-4 Technical Data of Bosch Rexroth Cables Rexroth Connection Cable PG-Screwed Cable Glands for Power Connectors Bulk cable Power connectors Connector thread Reduction PG-Thread (EMC) INK0650 INK0653 PG29-21 MNR. R911 221 024 PG21 (09-16mm) MNR. R911 275 168 INK0602 INK0603 INK0604 INS048x/xxx PG29 None PG29 (13-20mm) MNR. R911 275 153 INK0605 PG29 (18-25mm) MNR. R911 275 154 INK0603 INK0604 INK0605 INK0606 INK0607 INK0667 INS038x/xxx PG36 PG36-29 MNR. R911 220 474 None PG29 (13-20mm) MNR. R911 275 153 PG29 (18-25mm) MNR. R911 275 154 PG36 (22-32mm) MNR. R911 275 171 Fig. 3-3: PG-screwed cable glands for motor power cables with total shield for power connectors.
Rexroth Connection Cable Technical Data of Bosch Rexroth Cables 3-5 PG-Screwed Cable Glands for Terminal Boxes Bulk cable Terminal box (BG = size) Connector thread for terminal box Reduction (on the motor) PG-Thread (EMC) INK0650 INK0602 INK0603 INK0602 INK0603 INK0604 INK0605 INK0606 INK0607 INK0607 INK0667 INK0668 BG132 BG160 BG225 PG29 PG36 PG42 PG29-21 MNR R911 221 024 None PG36-29 MNR R911 220 474 None PG42-36 MNR R911 226 350 None PG21 (9-16mm) MNR. R911 275 168 PG29 (13-20mm) MNR. R911 275 153 PG29 (18-25mm) MNR. R911 275 154 PG36 (22-32mm) MNR. R911 275 171 PG42 (32-38mm) MNR. R911 274 572 Fig. 3-4: PG-screwed cable glands for motor power cables with total shield for power terminal boxes.
3-6 Technical Data of Bosch Rexroth Cables Rexroth Connection Cable Metric Fitting for Terminal Boxes (MAD, MAF) Bulk cable Terminal box (BG = size) Terminal box connection thread Reduction (on the motor) 1) Metric fitting (EMC) INK0602 M32/M25 M25x1,5 (9-16mm) MNR R911 296 531 INK0603 INK0604 INK0605 BG 1 for MAD/MAF100 M32 x 1.5 None M32 x 1,5 (13-20mm) MNR R911 296 533 M32 x 1,5 (18-25mm) MNR R911 296 532 INK0602 M40/M25 M25 x 1,5 (9-16mm) MNR R911 296 531 INK0603 INK0604 INK0605 BG 2 for MAD/MAF 130 M40 x 1,5 M40/M32 M32 x 1,5 (13-20mm) MNR R911 296 533 M32 x 1,5 (18-25mm) MNR R911 296 532 INK0606 INK0607 None M40 x 1,5 (22-32mm) MNR R911 296 534 INK0602 M50/M25 2) MNR R911 311 279 M25x1,5 (9-16mm) MNR R911 296 531 INK0603 INK0604 INK0605 BG 3 for MAD/MAF 160 M50 x 1,5 M50/M32 M32 x 1,5 (13-20mm) MNR R911 296 533 M32 x 1,5 (18-25mm) MNR R911 296 532 INK0606 INK0607 INK0667 M50/M40 M40 x 1,5 (22-32mm) MNR R911 296 534 INK0605 M50/M32 M32 x 1,5 (18-25mm) MNR R911 296 532 INK0606 INK0607 INK0667 BG 4 for MAD/MAF 180 M50 x 1,5 M50/M40 M40 x 1,5 (22-32mm) MNR R911 296 534 INK0668 M50 x 1,5 (32-38mm) MNR R911 296 535 1) At delivery of these cables, the required reduction is enclosed to the terminal box. 2) The reduction is directly mounted on this cable! Fig. 3-5: Metric cable glands (EMC) for motor power cables with total shield for MAD and MAF motors with terminal box
Rexroth Connection Cable Technical Data of Bosch Rexroth Cables 3-7 Metric Cable Glands for Power Connectors (MSK100/101) Bulk cable Power connectors Connector thread Reduction Metric fitting (EMC) INK0602 M40/M25 MNR: R911 310 332 M25 x 1,5 (9-16mm) MNR R911 296 531 INK0603 M32 x 1,5 (13-20mm) MNR R911 296 533 INK0604 M40/M32 MNR: R911 310 197 M32 x 1,5 (13-20mm) MNR R911 296 533 INK0605 INK0606 INK0607 RLS1300 M40x1.5 None M32 x 1,5 (18-25mm) MNR R911 296 532 M40 x 1,5 (22-32mm) MNR R911296 534 M40 x 1,5 (22-32mm) MNR R911296 534 INK0650 M40/M25 MNR: R911 310 332 M25 x 1,5 (9-16mm) MNR R911 296 531 INK0667 None M40 x 1,5 (22-32mm) MNR R911296 534 Fig. 3-6: Metric cable glands for motor power cables with total shield for power connectors MSK100/101
3-8 Technical Data of Bosch Rexroth Cables Rexroth Connection Cable 3.3 Encoder Cable with Total Shield Description Unit INK Data Type code of bulk cable 0209 0448 0280 0532 0690 0691 0720 0750 Cross-section of supply wires mm² 2x1.0 2x1.0 2x 1,0 4x 1,0 --- 4x0,34 2x1,0 2x0,5 Cross-section of control wires mm² 4x (2x0,25) StC 4x (2x0,25) StC 3x (2x0,25) StC + 3x0,25 4x2x0,14 + (4x0,14) StC 4x (2x0,14) StC 4x2x0,14 + (4x0,14)S tc 3x (2x0,25) StC 2x (2x0,25) StC Diameter [D] mm 8,8 ± 0,3 8,8 ± 0,3 10,0 ± 0,3 9,7 ± 0,5 9,0 ± 0,4 9,4 ± 0,3 9,7 ± 0,2 max. 7,6 Bending radius with permanent installation with flexible installation Number of bending cycles [in million] mm mm 5xD 7,5xD Specified cable weight Kg/m 0,12 0,11 0,16 0,15 0,08 0,12 0,13 0,08 Construction 5 Designed for continuous alternate bending use Burning behavior Chemical characteristics Approvals Permissible ambient temperature during storage C Burning behavior fulfills the claims according to DIN EN 50 265-2-1 and UL Sub 758 AWM Section G Page 95 Extensive resistance against mineral oils and greases, resistant to hydrolysis, not containing any silicones or halogens Approved by UL and CSA -30 to +40 Ambient temperature with permanent installation with flexible installation C -30 to +40-20 to +40-20 to +40-30 to +40-20 to +40-50 to +40-30 to +40 Max. conductor temperature C +80 C Outer jacket, material and color of cable Matt and low-adhesion surface PUR orange (RAL 2003) Fig. 3-7: Technical data of encoder cables with total shield
Rexroth Connection Cable Technical Data of Bosch Rexroth Cables 3-9 3.4 Interface Cables with Total Shield Description Unit INK Data Type code of bulk cable 0271 0572 0233 0234 0618 Cross-section of supply wires mm² 2x0.5 --- --- 2x 0,5 --- Cross-section of control wires mm² 34x0,25 (2x0,25)StC 2x (2x0,25) StC 2x (2x0,25) StC 5xAWG21 + 57xAWG25 Diameter [D] mm 10,2 ± 0,3 6,5 ± 0,3 8,3 ± 0,3 8,7 ± 0,3 13,0 ± 0,5 Bending radius with permanent installation with flexible installation Number of bending cycles [in million] mm mm 7 x D 12 x D 5 x D 7,5 x D 8 x D 12 x D 5 x D 7,5 x D 15 x D --- 0,5 2 2 2 --- Specified cable weight kg/m 0,19 0,05 0,09 0,11 0,27 Construction Burning behavior Chemical characteristics Approvals Permissible ambient temperature for storage Permanent operating temperature with permanent installation with flexible installation Outer jacket, material and color of cable Limited for use in drag chains Designed for continuous alternate bending use Not suited for drag chains Burning behavior fulfills the claims according to DIN EN 50 265-2-1 and UL Sub 758 AWM Section G Page 95 Resistant against oil acc. to HD505.2.1 Extensive resistance against mineral oils and greases, resistant to hydrolysis, not containing any silicones or halogens Approved by UL and CSA C -30 to +80 C Fig. 3-8: -30 to +80-20 to +80 Matt surface PVC orange -30 to +80-20 to +80-30 to +80-5 to +80-30 to +80-20 to +80 Matt and low-adhesion surface PUR orange (RAL 2003) Technical data of interface cables with total shield -40 to +80
3-10 Technical Data of Bosch Rexroth Cables Rexroth Connection Cable 3.5 FO Cables 2.2 mm Type INK0414 Mechanical data of FO wire Outer jacket: External diameter Polyamide (PA) 2,2 ± 0.07 mm Short-term bending radius 30 mm (360 ) Permanent bending radius: 50 mm (360 ) Short-term tensile strength Permanent tensile strength Transverse compressive strength Alternating bending stress 150 N 100 N Temperature range during storage - 40 C... + 85 C Temperature range during operation: Mechanical data of FO wire Fiber material Fiber type 450 N/cm (60 sec) to 1,250 loads (cycles) > 8.000 cycles 90, r = 20 mm, tension 2 N - 20 C... + 70 C Polymer (PMMA) Multimode FO with step index Fiber diameter 1,000 µm ± 20 µm Root diameter: 970 µm ± 20 µm Numeric aperture 0.46 ± 0.03 Specific attenuation < 0.2 db/m at 650 n/m Bending attenuation Approx. Additional 0.2 db/m with 10 windings; 220 db/km at 600 nm if r=50 mm Fig. 3-9: Technical data of FO cable 2.2 mm INK0414
Rexroth Connection Cable Technical Data of Bosch Rexroth Cables 3-11 3.6 FO Cables 6.0 mm Type INK0435 (Kevlar) Notes on cable design The wire of the INK0414 cable with an outer jacket of Polyethylene (PE) is the only one permitted for use as internal FO wire. Internal wire wrapped with KEVLAR. Wall thickness approx. 0.2 mm. Covered by outer jacket of Polyurethane, blazing red (RAL 3000), wall thickness approx. 1.7 mm with Rexroth Indramat LWL INK0435-03 printed on it. The surface must be matt to ensure that there will be no adhesive effect if cables come into contact with each other. Mechanical data of FO wire Outer jacket: Polyurethane, blazing red RAL 3000 External diameter: Smallest bending radius with permanent installation: Bending radius with flexible installation (in a drag chain) Tensile strength 6,0 ± 0.2 mm 50 mm 100 mm 100 N Temperature range during storage: - 20 C... + 70 C Temperature range during operation: Wringing fit of internal wire to outer jacket (pull-out force) Optical data of FO wire Fiber material Fiber type 0 C... + 70 C 50N per 1.0 mm at 50 mm/min Polymer (PMMA) Multimode FO with step index Fiber diameter 1,000 µm ± 20 µm Root diameter: 970 µm ± 20 µm Numeric aperture 0,46 ± 0,03 Specific attenuation Bending attenuation Fig. 3-10: 190 db/km at 650 n/m 0.2 db/m with 10 windings with r=50mm 220 db/km at 600 nm Technical data of FO cable 6.0 mm INK0435
3-12 Technical Data of Bosch Rexroth Cables Rexroth Connection Cable
Rexroth Connection Cable Motor Selection List 4-1 4 Motor Selection List 4.1 MHD Motors Motor type Type of cooling Flange socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum crosssection mm² 1) Refer to Winding overtemperature T100K I Str(eff) [A] 4) Minimum crosssection mm² 1) Refer to MHD041A-144- -_N Natural 2.5 1.0 Fig. 6-1 2.5 1.0 Fig. 6-1 MHD041B-144- -_N Natural 5.3 1.0 Fig. 6-1 5.8 1.0 Fig. 6-1 MHD071A-061- -_N Natural 3.7 1.0 Fig. 6-1 4.2 1.0 Fig. 6-1 MHD071B-035- -_N MHD071B-061- -_N MHD090B-024- -_N MHD090B-035- -_N MHD090B-047- -_N MHD090B-058- -_N MHD093A-024- -_A MHD093A-024- -_N MHD093A-035- -_A MHD093A-035- -_N MHD093A-058- -_A MHD093A-058- -_N MHD093B-024- -_A MHD093B-024- -_N Natural 4.5 1.0 Fig. 6-1 5.2 1.0 Fig. 6-1 Surface 6.7 1.0 Fig. 6-1 6.7 1.0 Fig. 6-1 Natural 7.9 1.0 Fig. 6-1 9.3 1.0 Fig. 6-1 Surface 11.9 1.0 Fig. 6-1 11.9 1.0 Fig. 6-1 Natural INS0680 5.4 1.0 Fig. 6-1 6.1 1.0 Fig. 6-1 Surface 8.1 1.0 Fig. 6-1 8.1 1.0 Fig. 6-1 Natural 7.8 1.0 Fig. 6-1 8.8 1.0 Fig. 6-1 Surface 11.7 1.0 Fig. 6-1 11.7 1.0 Fig. 6-1 Natural 9.3 1.0 Fig. 6-1 11.5 1.0 Fig. 6-1 Surface 14.0 1.5 Fig. 6-2 14.0 1.5 Fig. 6-2 Natural 12.4 1.0 Fig. 6-1 14.8 1.5 Fig. 6-2 Surface 18.6 2.5 Fig. 6-3 18.6 2.5 Fig. 6-3 Natural 5.4 1.5² ) Fig. 6-4 6.3 1.5² ) Fig. 6-4 Surface 8.1 1.5² ) Fig. 6-4 8.1 1.5² ) Fig. 6-4 Natural 5.4 1.5² ) Fig. 6-4 6.3 1.5² ) Fig. 6-4 Liquid 10.2 1.5² ) Fig. 6-4 10.2 1.5² ) Fig. 6-4 Natural 7.2 1.5² ) Fig. 6-4 8.4 1.5² ) Fig. 6-4 Surface 10.8 1.5² ) Fig. 6-4 10.8 1.5² ) Fig. 6-4 Natural 7.2 1.5² ) Fig. 6-4 8.4 1.5² ) Fig. 6-4 Liquid 13.7 1.5 Fig. 6-4 13.7 1.5 Fig. 6-4 INS0480 Natural 9.1 1.5² ) Fig. 6-4 10.7 1.5² ) Fig. 6-4 Surface 13.6 1.5 Fig. 6-4 13.6 1.5 Fig. 6-4 Natural 9.1 1.5² ) Fig. 6-4 10.7 1.5² ) Fig. 6-4 Liquid 17.2 2.5 Fig. 6-5 17.2 2.5 Fig. 6-5 Natural 7.3 1.5² ) Fig. 6-4 8.6 1.5² ) Fig. 6-4 Surface 11.0 1.5² ) Fig. 6-4 11.0 1.5² ) Fig. 6-4 Natural 7.3 1.5² ) Fig. 6-4 8.6 1.5² ) Fig. 6-4 Liquid 13.9 1.5 Fig. 6-4 13.9 1.5 Fig. 6-4 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0480. -481. -483 is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS0380. -381 is 6.0 mm² 4) Housing overtemperature T60K and T100K MHD motors continued on next page
4-2 Motor Selection List Rexroth Connection Cable Motor type Type of cooling Flange socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum cross-section mm² 1) Refer to Winding overtemperature T100K I Str(eff) [A] 4) Minimum cross-section mm² 1) Refer to MHD093B-035- -_A MHD093B-035- -_N MHD093B-058- -_A MHD093B-058- -_N MHD093C-024- -_A MHD093C-024- -_N MHD093C-035- -_A MHD093C-035- -_N MHD093C-058- -_A MHD093C-058- -_N MHD095A-024- -_N MHD095A-035- -_N MHD095A-058- -_N MHD095B-024- -_N MHD095B-035- -_N MHD095B-058- -_N MHD095C-024- -_N MHD095C-035- -_N MHD095C-058- -_N Natural 9.1 1.5² ) Fig. 6-4 10.7 1.5² ) Fig. 6-4 Surface 13.6 1.5 Fig. 6-4 13.6 1.5² ) Fig. 6-4 Natural 9.1 1.5² ) Fig. 6-4 10.7 1.5² ) Fig. 6-4 Liquid 17.2 2.5 Fig. 6-5 17.2 2.5 Fig. 6-5 Natural 15.9 2.5 Fig. 6-5 18.4 2.5 Fig. 6-5 Surface 23.9 4.0 Fig. 6-6 23.9 4.0 Fig. 6-6 Natural 15.9 2.5 Fig. 6-5 18.4 2.5 Fig. 6-5 Liquid 30.3 6.0 Fig. 6-7 30.3 6.0 Fig. 6-7 Natural 10.0 1.5² ) Fig. 6-4 12.6 1.5² ) Fig. 6-4 Surface 15.3 1.5 Fig. 6-4 15.3 1.5 Fig. 6-4 Natural 10.0 1.5² ) Fig. 6-4 12.6 1.5² ) Fig. 6-4 Liquid 19.0 2.5 Fig. 6-5 19.0 2.5 Fig. 6-5 Natural 13.1 1.5 Fig. 6-4 17.3 2.5 Fig. 6-5 Surface 19.7 2.5 Fig. 6-5 19.7 2.5 Fig. 6-5 Natural 13.1 1.5 Fig. 6-4 17.3 2.5 Fig. 6-5 Liquid 24.9 4.0 Fig. 6-6 24.9 4.0 Fig. 6-6 Natural 20.0 2.5 Fig. 6-5 20.2 2.5 Fig. 6-5 Surface 30.1 6.0 Fig. 6-7 30.1 6.0 Fig. 6-7 Natural 20.0 2.5 Fig. 6-5 20.2 2.5 Fig. 6-5 INS0480 Liquid 38.0 6.0 Fig. 6-7 38.0 6.0 Fig. 6-7 Natural 5.9 1.5² ) Fig. 6-4 6.6 1.5² ) Fig. 6-4 Surface 8.8 1.5² ) Fig. 6-4 8.8 1.5² ) Fig. 6-4 Natural 7.6 1.5² ) Fig. 6-4 8.8 1.5² ) Fig. 6-4 Surface 11.5 1.5² ) Fig. 6-4 11.5 1.5² ) Fig. 6-4 Natural 11.0 1.5² ) Fig. 6-4 12.7 1.5² ) Fig. 6-4 Surface 16.5 2.5 Fig. 6-5 16.5 2.5 Fig. 6-5 Natural 8.1 1.5² ) Fig. 6-4 8.8 1.5² ) Fig. 6-4 Surface 12.2 1.5² ) Fig. 6-4 12.2 1.5² ) Fig. 6-4 Natural 11.7 1.5² ) Fig. 6-4 13.4 1.5² ) Fig. 6-4 Surface 17.6 2.5 Fig. 6-5 17.6 2.5 Fig. 6-5 Natural 16.1 2.5 Fig. 6-5 17.5 2.5 Fig. 6-5 Surface 24.2 4.0 Fig. 6-6 24.2 4.0 Fig. 6-6 Natural 10.1 1.5² ) Fig. 6-4 11.1 1.5² ) Fig. 6-4 Surface 15.2 1.5 Fig. 6-4 15.2 1.5 Fig. 6-4 Natural 14.2 1.5 Fig. 6-4 15.6 1.5 Fig. 6-4 Surface 21.4 2.5 Fig. 6-5 21.4 2.5 Fig. 6-5 Natural 18.4 2.5 Fig. 6-5 20.2 2.5 Fig. 6-5 Surface 27.6 4.0 Fig. 6-6 27.6 4.0 Fig. 6-6 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0480. -481. -483 is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS0380. -381 is 6.0 mm² 4) Housing overtemperature T60K and T100K MHD motors continued on next page
Rexroth Connection Cable Motor Selection List 4-3 Motor type MHD112A-024- -_N MHD112A-035- -_N MHD112A-058- -_N MHD112B-048- -_N MHD112B-024- -_N MHD112B-035- -_N MHD112B-048- -_N MHD112B-058- -_N MHD112C-024- -_N MHD112C-035- -_N MHD112C-058- -_N MHD112D-012- -_N MHD112D-027- -_N MHD115A-024- -_A MHD115A-024- -_N MHD115A-035- -_A MHD115A-035- -_N Type of cooling Flange socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum cross-section mm² 1) Refer to Winding overtemperature T100K I Str(eff) [A] 4) Minimum cross-section mm² 1) Refer to Natural 9.3 1.5² ) Fig. 6-4 11.2 1.5² ) Fig. 6-4 Surface 13.9 1.5 Fig. 6-4 13.9 1.5 Fig. 6-4 Natural 10.3 1.5² ) Fig. 6-4 11.7 1.5² ) Fig. 6-4 Surface 15.5 1.5 Fig. 6-4 15.5 1.5 Fig. 6-4 Natural 12.1 1.5² ) Fig. 6-4 14.2 1.5 Fig. 6-4 Surface 18.2 2.5 Fig. 6-5 18.2 2.5 Fig. 6-5 Natural 25.2 4.0 Fig. 6-6 30.8 6.0 Fig. 6-7 Surface 37.8 6.0 Fig. 6-7 37.8 6.0 Fig. 6-7 Natural 15.5 1.5 Fig. 6-4 19.0 2.5 Fig. 6-5 Surface 23.3 4.0 Fig. 6-6 23.3 4.0 Fig. 6-6 INS0480 Natural 18.4 2.5 Fig. 6-5 22.4 2.5 Fig. 6-5 Surface 27.6 4.0 Fig. 6-6 27.6 4.0 Fig. 6-6 Natural 25.2 4.0 Fig. 6-6 30.8 6.0 Fig. 6-7 Surface 37.8 6.0 Fig. 6-7 37.8 6.0 Fig. 6-7 Natural 28.8 4.0 Fig. 6-6 36.3 6.0 Fig. 6-7 Surface 43.1 10.0 Fig. 6-8 43.1 10.0 Fig. 6-8 Natural 18.8 2.5 Fig. 6-5 23.1 4.0 Fig. 6-6 Surface 28.2 4.0 Fig. 6-6 28.2 4.0 Fig. 6-6 Natural 21.9 2.5 Fig. 6-5 26.9 4.0 Fig. 6-6 Surface 32.9 6.0 Fig. 6-7 32.9 6.0 Fig. 6-7 Natural 37.6 6.0 Fig. 6-9 46.2 10.0 Fig. 6-10 INS0380 Surface 56.4 16.0 Fig. 6-11 56.4 16.0 Fig. 6-11 Natural 13.0 1.5² ) Fig. 6-4 In preparation Surface 19.5 2.5 Fig. 6-5 INS0480 Natural 22.3 2.5 Fig. 6-5 28.4 4.0 Fig. 6-6 Surface 33.5 6.0 Fig. 6-7 33.5 6.0 Fig. 6-7 Natural 15.3 6.0³ ) Fig. 6-9 17.7 6.0³ ) Fig. 6-9 Surface 23.1 6.0³ ) Fig. 6-9 23.1 6.0³ ) Fig. 6-9 Natural 15.3 6.0³ ) Fig. 6-9 17.7 6.0³ ) Fig. 6-9 Liquid 29.1 6.0³ ) Fig. 6-9 29.1 6.0³ ) Fig. 6-9 Natural 19.0 6.0³ ) Fig. 6-9 22.3 6.0³ ) Fig. 6-9 Surface 28.6 6.0³ ) Fig. 6-9 28.6 6.0³ ) Fig. 6-9 Natural INS0380 19.0 6.0³ ) Fig. 6-9 22.3 6.0³ ) Fig. 6-9 Liquid 36.1 6.0 Fig. 6-9 36.1 6.0 Fig. 6-9 MHD115A-058- -_A Natural 25.9 6.0³ ) Fig. 6-9 29.8 6.0 Fig. 6-9 Surface 38.8 10.0 Fig. 6-10 38.8 10.0 Fig. 6-10 MHD115A-058- -_N Natural 25.9 6.0³ ) Fig. 6-9 29.8 6.0 Fig. 6-9 Liquid 49.1 10.0 Fig. 6-10 49.1 10.0 Fig. 6-10 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0480. -481. -483 is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS0380. -381 is 6.0 mm² 4) Housing overtemperature T60K and T100K MHD motors continued on next page
4-4 Motor Selection List Rexroth Connection Cable Motor type Type of cooling Flange socket Housing overtemperature T60K Winding overtemperature T100K I Str(eff) [A] 4) Minimum crosssection Refer to I Str(eff) [A] mm² 1) 4) Minimum crosssection mm² 1) Refer to MHD115B-024- -_A MHD115B-024- -_N MHD115B-035- -_A MHD115B-035- -_N MHD115B-058- -_A MHD115B-058- -_N MHD115B-059- -_A MHD115B-058- -_N MHD115C-024- -_A MHD115C-024- -_N MHD115C-035- -_A MHD115C-035- -_N MHD115C-058- -_A MHD115C-058- -_N MHD115C-059- -_A MHD115C-059- -_N MHD131B-024- -_N Natural 22.8 6.0³ ) Fig. 6-9 26.8 6.0³ ) Fig. 6-9 Surface 34.3 6.0 Fig. 6-9 34.3 6.0 Fig. 6-9 Natural 22.8 6.0³ ) Fig. 6-9 26.8 6.0³ ) Fig. 6-9 Liquid 43.4 10.0 Fig. 6-10 43.4 10.0 Fig. 6-10 Natural 30.6 6.0 Fig. 6-9 34.9 6.0 Fig. 6-9 Surface 46.0 10.0 Fig. 6-10 46.0 10.0 Fig. 6-10 Natural 30.6 6.0 Fig. 6-9 34.9 6.0 Fig. 6-9 Liquid 58.2 16.0 Fig. 6-11 58.2 16.0 Fig. 6-11 Natural 44.0 10.0 Fig. 6-10 50.6 10.0 Fig. 6-10 Surface 66.0 16.0 Fig. 6-11 66.0 16.0 Fig. 6-11 Natural 44.0 10.0 Fig. 6-10 50.6 10.0 Fig. 6-10 Liquid 83.6 25.0 Fig. 6-12 83.6 25.0 Fig. 6-12 Natural 39.6 10.0 Fig. 6-10 In preparation Surface 59.4 16.0 Fig. 6-11 59.4 16.0 Fig. 6-11 Natural 39.6 10.0 Fig. 6-10 In preparation Liquid 75.2 25.0 Fig. 6-12 75.2 25.0 Fig. 6-12 Natural 33.6 6.0 Fig. 6-9 39.0 10.0 Fig. 6-10 Surface 50.4 10.0 Fig. 6-10 50.4 10.0 Fig. 6-10 Natural 33.6 6.0 Fig. 6-9 39.0 10.0 Fig. 6-10 Liquid INS0380 63.9 16.0 Fig. 6-11 63.9 16.0 Fig. 6-11 Natural 41.6 10.0 Fig. 6-10 47.8 10.0 Fig. 6-10 Surface 62.4 16.0 Fig. 6-11 62.4 16.0 Fig. 6-11 Natural 41.6 10.0 Fig. 6-10 47.8 10.0 Fig. 6-10 Liquid 79.0 25.0 Fig. 6-12 79.0 25.0 Fig. 6-12 Natural 58.3 16.0 Fig. 6-11 67.6 16.0 Fig. 6-11 Surface 87.5 25.0 Fig. 6-12 87.5 25.0 Fig. 6-12 Natural 58.3 16.0 Fig. 6-11 67.6 16.0 Fig. 6-11 Liquid 110.9 35.0 Fig. 6-13 110.9 35.0 Fig. 6-13 Natural 57.9 16.0 Fig. 6-11 66.0 16.0 Fig. 6-11 Surface 86.9 25.0 Fig. 6-12 86.9 25.0 Fig. 6-12 Natural 57.9 16.0 Fig. 6-11 66.0 16.0 Fig. 6-11 Liquid 110.0 35.0 Fig. 6-13 110.0 35.0 Fig. 6-13 Natural 36.3 6.0 Fig. 6-9 In preparation Surface 54.5 16.0 Fig. 6-11 54.5 16.0 Fig. 6-11 MHD131D-012- -_N Natural 33.7 6.0 Fig. 6-9 In preparation Surface 54.5 16.0 Fig. 6-11 54.5 16.0 Fig. 6-11 MHD131D-024- -_N Natural 62.5 16.0 Fig. 6-11 In preparation Surface 93.8 25.0 Fig. 6-12 93.8 25.0 Fig. 6-12 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0480. -481. -483 is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS0380. -381 is 6.0 mm² 4) Housing overtemperature T60K and T100K Fig. 4-1: Overview of motors for selecting MHD motor power cables
Rexroth Connection Cable Motor Selection List 4-5 MHD Motor Encoder Connection Fig. 4-2: Motor Encoder Connection Refer to 041A-144 041B-144 071A-061 071B-035 071B-061 090B-035 090B-047 090B-058 093A-024 093A-035 093A-058 093B-024 093B-035 093B-058 093C-024 093C-035 093C-058 095A-024 095A-035 095A-058 095B-024 095B-035 095B-058 095C-024 095C-035 095C-058 112A-024 112A-035 112A-058 112B-024 112B-035 112B-048 112B-058 112C-024 112C-035 112C-058 112D-012 112D-024 112D-027 115A-024 115A-035 115A-058 115B-024 115B-035 115B-058 115B-059 115C-024 115C-058 115C-059 131B-024 131D-012 131D-024 INS0613 INS0514 Fig. 12-1 or Fig. 12-2 Overview of motors for selecting MHD motor encoder cables
4-6 Motor Selection List Rexroth Connection Cable 4.2 MHP Motors Motor type Type of cooling Flange socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum cross-section mm² 1) Winding overtemperature T100K Refer to I Str(eff) [A] 4) Minimum cross-section mm² 1) Refer to 041A-144 Natural 2.3 1.0 Fig. 6-1 2.4 1.0 Fig. 6-1 041B-144 Natural 5.0 1.0 Fig. 6-1 5.6 1.0 Fig. 6-1 071A-061 Natural 3.4 1.0 Fig. 6-1 3.9 1.0 Fig. 6-1 071B-035 071B-061 090B-024 090B-035 090B-058 093A-024 093A-035 093A-058 093B-024 093B-035 093B-058 093C-024 093C-035 Natural 4.3 1.0 Fig. 6-1 5.0 1.0 Fig. 6-1 Surface 6.5 1.0 Fig. 6-1 6.5 1.0 Fig. 6-1 Natural 7.7 1.0 Fig. 6-1 8.9 1.0 Fig. 6-1 Surface INS0680 11.6 1.0 Fig. 6-1 11.6 1.0 Fig. 6-1 Natural 5.4 1.0 Fig. 6-1 5.8 1.0 Fig. 6-1 Surface 8.1 1.0 Fig. 6-1 8.1 1.0 Fig. 6-1 Natural 7.7 1.0 Fig. 6-1 9.0 1.0 Fig. 6-1 Surface 11.6 1.0 Fig. 6-1 11.6 1.0 Fig. 6-1 Natural 12.3 1.0 Fig. 6-1 14.3 1.5 Fig. 6-2 Surface 18.5 2.5 Fig. 6-3 18.5 2.5 Fig. 6-3 Natural 5.3 1.5 2) Fig. 6-4 6.2 1.5 2) Fig. 6-4 Surface 7.9 1.5 2) Fig. 6-4 7.9 1.5 2) Fig. 6-4 Natural 7.3 1.5 2) Fig. 6-4 8.5 1.5 2) Fig. 6-4 Surface 10.9 1.5 2) Fig. 6-4 10.9 1.5 2) Fig. 6-4 Natural 8.9 1.5 2) Fig. 6-4 10.7 1.5 2) Fig. 6-4 Surface 13.4 1.5 Fig. 6-4 13.4 1.5 Fig. 6-4 Natural 7.3 1.5 2) Fig. 6-4 8.6 1.5 2) Fig. 6-4 Surface 11.0 1.5 2) Fig. 6-4 11.0 1.5 2) Fig. 6-4 Liquid 13.9 1.5 Fig. 6-4 13.9 1.5 Fig. 6-4 Natural 8.8 1.5 2) Fig. 6-4 10.3 1.5 2) Fig. 6-4 Surface INS0480 13.2 1.5 Fig. 6-4 13.2 1.5 Fig. 6-4 Liquid 16.7 2.5 Fig. 6-5 16.7 2.5 Fig. 6-5 Natural 15.0 1.5 Fig. 6-4 18.5 2.5 Fig. 6-5 Surface 22.5 4.0 Fig. 6-6 22.5 4.0 Fig. 6-6 Liquid 28.5 4.0 Fig. 6-6 28.5 4.0 Fig. 6-6 Natural 10.0 1.5 2) Fig. 6-4 12.5 1.5 2) Fig. 6-4 Surface 14.9 1.5 Fig. 6-4 14.9 1.5 Fig. 6-4 Liquid 18.9 2.5 Fig. 6-5 18.9 2.5 Fig. 6-5 Natural 12.4 1.5 2) Fig. 6-4 15.5 1.5 Fig. 6-4 Surface 18.6 2.5 Fig. 6-5 18.6 2.5 Fig. 6-5 Liquid 23.6 4.0 Fig. 6-6 23.6 4.0 Fig. 6-6 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0480. -481. -483 is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS0380. -381 is 6.0 mm² 4) Housing overtemperature T60K and T100K MHP motors continued on next page
Rexroth Connection Cable Motor Selection List 4-7 Motor type Type of cooling Flange socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum crosssection mm² 1) Winding overtemperature T100K Refer to I Str(eff) [A] 4) Minimum crosssection mm² 1) Refer to 093C-058 095A-024 Natural 18.9 2.5 Fig. 6-5 23.6 4.0 Fig. 6-6 Surface 28.4 4.0 Fig. 6-6 28.4 4.0 Fig. 6-6 Liquid 35.9 6.0 Fig. 6-7 35.9 6.0 Fig. 6-7 Natural 5.8 1.5 2) Fig. 6-4 6.8 1.5 2) Fig. 6-4 Surface 8.7 1.5 2) Fig. 6-4 8.7 1.5 2) Fig. 6-4 095A-035 Natural 8.2 1.5 2) Fig. 6-4 9.5 1.5 2) Fig. 6-4 Surface 12.3 1.5 Fig. 6-4 12.3 1.5 Fig. 6-4 095A-058 Natural 12.3 1.5 2) Fig. 6-4 14.3 1.5 Fig. 6-4 Surface 18.5 2.5 Fig. 6-5 18.5 2.5 Fig. 6-5 095B-024 Natural 8.2 1.5 2) Fig. 6-4 9.1 1.5 2) Fig. 6-4 Surface 12.3 1.5 2) Fig. 6-4 12.3 1.5 2) Fig. 6-4 Liquid 15.6 1.5 Fig. 6-4 15.6 1.5 Fig. 6-4 095B-035 Natural 11.4 1.5 2) Fig. 6-4 12.7 1.5 2) Fig. 6-4 Surface 17.1 2.5 Fig. 6-5 17.1 2.5 Fig. 6-5 Liquid 21.7 2.5 Fig. 6-5 21.7 2.5 Fig. 6-5 095B-058 Natural 16.1 2.5 Fig. 6-5 18.0 2.5 Fig. 6-5 Surface 24.2 4.0 Fig. 6-6 24.2 4.0 Fig. 6-6 Liquid 30.6 6.0 Fig. 6-7 30.6 6.0 Fig. 6-7 095C-024 Natural INS0480 10.1 1.5 2) Fig. 6-4 11.3 1.5 2) Fig. 6-4 Surface 15.2 1.5 Fig. 6-4 15.2 1.5 Fig. 6-4 Liquid 19.2 2.5 Fig. 6-5 19.2 2.5 Fig. 6-5 095C-035 Natural 18.2 2.5 Fig. 6-5 20.5 2.5 Fig. 6-5 Surface 27.3 4.0 Fig. 6-6 27.3 4.0 Fig. 6-6 Liquid 34.6 6.0 Fig. 6-7 34.6 6.0 Fig. 6-7 095C-058 Natural 18.3 2.5 Fig. 6-5 20.6 2.5 Fig. 6-5 Surface 27.5 4.0 Fig. 6-6 27.5 4.0 Fig. 6-6 Liquid 34.8 6.0 Fig. 6-7 34.8 6.0 Fig. 6-7 112A-024 Natural 9.2 1.5 2) Fig. 6-4 10.8 1.5 2) Fig. 6-4 Surface 13.8 1.5 Fig. 6-4 13.8 1.5 Fig. 6-4 112A-035 Natural 10.4 1.5 2) Fig. 6-4 12.1 1.5 2) Fig. 6-4 Surface 15.5 1.5 Fig. 6-4 15.5 1.5 Fig. 6-4 112A-058 Natural 12.1 1.5 2) Fig. 6-4 14.2 1.5 2) Fig. 6-4 Surface 18.1 2.5 Fig. 6-5 18.1 2.5 Fig. 6-5 112B-024 Natural 15.4 1.5 Fig. 6-4 18.8 2.5 Fig. 6-5 Surface 23.1 4.0 Fig. 6-6 23.1 4.0 Fig. 6-6 112B-035 Natural 18.5 2.5 Fig. 6-5 22.5 2.5 Fig. 6-5 Surface 27.7 4.0 Fig. 6-6 27.7 4.0 Fig. 6-6 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0480. -481. -483 is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS0380. -381 is 6.0 mm² 4) Housing overtemperature T60K and T100K MHP motors continued on next page
4-8 Motor Selection List Rexroth Connection Cable Motor type Type of cooling Flange socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum cross-section mm² 1) Winding overtemperature T100K Refer to I Str(eff) [A] 4) Minimum cross-section mm² 1) Refer to 112B-058 Natural 28.5 4.0 Fig. 6-6 34.7 6.0 Fig. 6-7 Surface 42.8 10.0 Fig. 6-8 42.8 10.0 Fig. 6-8 112C-024 112C-035 Natural 18.6 2.5 Fig. 6-5 22.0 2.5 Fig. 6-5 INS0480 Surface 27.9 4.0 Fig. 6-6 27.9 4.0 Fig. 6-6 Natural 22.6 4.0 Fig. 6-6 26.8 4.0 Fig. 6-6 Surface 33.9 6.0 Fig. 6-7 33.9 6.0 Fig. 6-7 112C-058 112D-027 115A-024 Natural 37.7 6.0 Fig. 6-9 44.6 10.0 Fig. 6-10 INS0380 Surface 56.6 16.0 Fig. 6-11 56.6 16.0 Fig. 6-11 Natural 22.2 2.5 Fig. 6-5 27.3 4.0 Fig. 6-6 INS0480 Surface 33.3 6.0 Fig. 6-7 33.3 6.0 Fig. 6-7 Natural 14.4 6.0 3) Fig. 6-9 16.9 6.0 3) Fig. 6-9 Surface 21.6 6.0 3) Fig. 6-9 21.6 6.0 3) Fig. 6-9 Liquid 27.4 6.0 3) Fig. 6-9 27.4 6.0 3) Fig. 6-9 115A-035 Natural 19.1 6.0 3) Fig. 6-9 22.4 6.0 3) Fig. 6-9 Surface 28.7 6.0 3) Fig. 6-9 28.7 6.0 3) Fig. 6-9 Liquid 36.3 6.0 Fig. 6-9 36.3 6.0 Fig. 6-9 115A-058 Natural 24.3 6.0 3) Fig. 6-9 28.4 6.0 3) Fig. 6-9 Surface 36.4 6.0 Fig. 6-9 36.4 6.0 Fig. 6-9 Liquid 46.1 10.0 Fig. 6-10 46.1 10.0 Fig. 6-10 115B-024 Natural 22.0 6.0 3) Fig. 6-9 25.1 6.0 3) Fig. 6-9 Surface 33.0 6.0 Fig. 6-9 33.0 6.0 Fig. 6-9 Liquid 41.8 10.0 Fig. 6-10 41.8 10.0 Fig. 6-10 115B-035 Natural 30.6 6.0 Fig. 6-9 35.8 6.0 Fig. 6-9 Surface INS0380 45.8 10.0 Fig. 6-10 45.8 10.0 Fig. 6-10 Liquid 58.1 16.0 Fig. 6-11 58.1 16.0 Fig. 6-11 115B-058 Natural 41.4 10.0 Fig. 6-10 47.2 10.0 Fig. 6-10 Surface 62.1 16.0 Fig. 6-11 62.1 16.0 Fig. 6-11 Liquid 78.7 25.0 Fig. 6-12 78.7 25.0 Fig. 6-12 115C-024 Natural 31.6 6.0 Fig. 6-9 37.3 6.0 Fig. 6-9 Surface 47.4 10.0 Fig. 6-10 47.4 10.0 Fig. 6-10 Liquid 60.0 16.0 Fig. 6-11 60.0 16.0 Fig. 6-11 115C-035 Natural 41.6 10.0 Fig. 6-10 49.2 10.0 Fig. 6-10 Surface 62.4 16.0 Fig. 6-11 62.4 16.0 Fig. 6-11 Liquid 79.1 25.0 Fig. 6-12 79.1 25.0 Fig. 6-12 115C-058 Natural 54.6 16.0 Fig. 6-11 62.8 16.0 Fig. 6-11 Surface 81.9 25.0 Fig. 6-12 81.9 25.0 Fig. 6-12 Liquid 103.7 35.0 Fig. 6-13 103.7 35.0 Fig. 6-13 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0480. -481. -483 is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS0380. -381 is 6.0 mm² 4) Housing overtemperature T60K and T100K Fig. 4-3: Overview of motors for selecting MHP motor power cables
Rexroth Connection Cable Motor Selection List 4-9 MHP Motors Encoder Connection Fig. 4-4: Motor Encoder Connection Refer to 041A-144 041B-144 071A-061 071B-035 071B-061 090B-035 090B-058 093A-024 093A-035 093A-058 093B-035 093B-058 093C-035 093C-058 095A-024 095A-035 095A-058 095B-035 095B-058 095C-035 095C-058 112A-024 112A-058 112B-024 112B-035 112B-058 112C-024 112C-035 112C-058 112D-027 115A-024 115A-058 115B-024 115B-058 115C-024 115C-058 INS0665 INS0629 Fig. 12-3 or Fig. 12-4 Overview of motors for selecting MHP motor encoder cables
4-10 Motor Selection List Rexroth Connection Cable 4.3 MKD Motors Motor type Type of cooling Flange Socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum crosssection mm² 1) Winding overtemperature T100K Refer to I Str(eff) [A] 4) Minimum crosssection mm² 1) Refer to 025A-144 Natural Terminal box 1.6 1.0 Fig. 7-1 1.8 1.0 Fig. 7-1 025B-058- -U_ Natural INS0680 1.6 1.0 Fig. 6-1 1.8 1.0 Fig. 6-1 025B-058- -K_ Natural Terminal box 1.6 1.0 Fig. 7-1 1.8 1.0 Fig. 7-1 025B-144- -U_ Natural INS0680 3.2 1.0 Fig. 6-1 4.0 1.0 Fig. 6-1 025B-144- -K_ Natural 3.2 1.0 Fig. 7-1 4.0 1.0 Fig. 7-1 041A-144 Natural 2.5 1.0 Fig. 7-1 2.6 1.0 Fig. 7-1 041B-143 Natural 4.2 1.0 Fig. 7-1 4.6 1.0 Fig. 7-1 041B-144 Natural 5.3 1.0 Fig. 7-1 5.8 1.0 Fig. 7-1 071B-024 071B-035 071B-061 090B-035 Natural 3.1 1.0 Fig. 7-1 3.6 1.0 Fig. 7-1 Surface 4.7 1.0 Fig. 7-1 4.7 1.0 Fig. 7-1 Natural 4.5 1.0 Fig. 7-1 5.2 1.0 Fig. 7-1 Surface 6.7 1.0 Fig. 7-1 6.7 1.0 Fig. 7-1 Natural Terminal box 7.9 1.0 Fig. 7-1 9.3 1.0 Fig. 7-1 Surface 11.9 1.0 Fig. 7-1 11.9 1.0 Fig. 7-1 Natural 7.8 1.0 Fig. 7-1 8.8 1.0 Fig. 7-1 Surface 11.7 1.0 Fig. 7-1 11.7 1.0 Fig. 7-1 090B-046 Natural 7.4 1.0 Fig. 7-1 8.9 1.0 Fig. 7-1 090B047 090B-058 112A-024 112A-058 112B-024 112B-035 112B-048 112B-058 112C-024 Natural 9.3 1.0 Fig. 7-1 11.5 1.0 Fig. 7-1 Surface 12.3 1.0 Fig. 7-1 12.3 1.0 Fig. 7-1 Natural 12.4 1.0 Fig. 7-1 12.4 1.0 Fig. 7-1 Surface 12.4 1.0 Fig. 7-1 12.4 1.0 Fig. 7-1 Natural 9.3 1.5² ) Fig. 6-4 11.2 1.5² ) Fig. 6-4 Surface 13.9 1.5 Fig. 6-4 13.9 1.5 Fig. 6-4 Natural 12.1 1.5² ) Fig. 6-4 14.2 1.5 Fig. 6-4 Surface 18.2 2.5 Fig. 6-5 18.2 2.5 Fig. 6-5 Natural 15.5 1.5 Fig. 6-4 19.0 2.5 Fig. 6-5 Surface 23.3 4.0 Fig. 6-6 23.3 4.0 Fig. 6-6 Natural 18.4 2.5 Fig. 6-5 In preparation INS0480 Surface 27.6 4.0 Fig. 6-6 27.6 4.0 Fig. 6-6 Natural 25.2 4.0 Fig. 6-6 30.8 6.0 Fig. 6-7 Surface 37.8 6.0 Fig. 6-7 37.8 6.0 Fig. 6-7 Natural 28.8 4.0 Fig. 6-6 43.1 10.0 Fig. 6-8 Surface 43.1 10.0 Fig. 6-8 43.1 10.0 Fig. 6-8 Natural 18.8 2.5 Fig. 6-5 23.1 4.0 Fig. 6-6 Surface 28.2 4.0 Fig. 6-6 28.2 4.0 Fig. 6-6 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0480. -481. -483 is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS0380. -381 is 6.0 mm² 4) Housing overtemperature T60K and T100K MKD motors continued on next page
Rexroth Connection Cable Motor Selection List 4-11 Motor type 112C-035 112C-058 112D-027 115C-024 Type of cooling Flange Socket Housing overtemperature T60K I Str(eff) [A] 4) Minimum crosssection mm² 1) Winding overtemperature T100K Refer to I Str(eff) [A] 4) Minimum crosssection mm² 1) Refer to Natural 21.9 2.5 Fig. 6-5 26.9 4.0 Fig. 6-6 INS0480 Surface 32.9 6.0 Fig. 6-7 32.9 6.0 Fig. 6-7 Natural 37.6 6.0 Fig. 6-9 46.2 10.0 Fig. 6-10 INS0380 Surface 56.4 16.0 Fig. 6-11 56.4 16.0 Fig. 6-11 Natural 22.3 2.5 Fig. 6-5 28.4 4.0 Fig. 6-6 Surface 33.5 6.0 Fig. 6-7 33.5 6.0 Fig. 6-7 INS0480 Natural 33.6 6.0 Fig. 6-7 39.0 10.0 Fig. 6-8 Surface 50.4 10.0 Fig. 6-8 50.4 10.0 Fig. 6-8 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0480. -481. -483 is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS0380. -381 is 6.0 mm² 4) Housing overtemperature T60K and T100K MKD Motors Encoder Connection Fig. 4-5: Overview of motors for selecting MKD motor power cables Motor Encoder connection Refer to 025B-058-xxx-Ux 025B-144-xxx-Ux 025A-144 025B-058-xxx-Kx 025B-144-xxx-Kx 041A-144 041B-143 041B-144 071B-024 071B-035 071B-061 090B-035 090B-046 090B-047 090B-058 Fig. 4-6: 112A-024 112A-058 112B-024 112B-035 112B-048 112B-058 112C-024 112C-035 112C-058 112D-024 112D-027 115C-024 INS0514 Fig. 12-1 or Fig. 12-2 Terminal box Fig. 12-6 INS0514 Fig. 12-1 or Fig. 12-2 Overview of motors for selecting MKD motor encoder cables
4-12 Motor Selection List Rexroth Connection Cable 4.4 MKE Motors Motor type Type of cooling Motor connection Motor phase current I Str(eff) [A] T60K 2) Minimum crosssection 1) mm² Refer to 037B-144 3.6 1.0 Fig. 7-3 047B-144 5.3 1.0 Fig. 7-3 098B-047 9.3 1.0 Fig. 7-3 098B-058 12.4 1.0 Fig. 7-3 118B-024 Natural Terminal box 15.5 2.5 Fig. 7-4 118B-058 28.4 6.0 Fig. 7-5 118D-012 i. p. 2.5 Fig. 7-4 118D-027 22.1 2.5 Fig. 7-4 118D-035 29.8 6.0 Fig. 7-5 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Housing overtemperature T60K MKE Motors Encoder Connection Fig. 4-7: Overview of motors for selecting MKE motor power cables Fig. 4-8: Motor Encoder connection Refer to 037B-144 047B-144 098B-047 098B-058 118B-024 118B-058 118D-012 118D-027 118D-035 Terminal box Fig. 12-7 Terminal box Fig. 12-8 Overview of motors for selecting MKE motor encoder cables
Rexroth Connection Cable Motor Selection List 4-13 4.5 ADF Motors ADF Motors with Connector Motor type Type of cooling Flange socket Motor phase current I Str(eff) [A] T60K 3) Minimum crosssection 1) mm² Refer to ADF104B-...-BS.. 52.0 10.0 Fig. 6-10 ADF104B-...-DS.. 21.8 2.5² ) Fig. 6-9 ADF104C-...-AS.. 44.0 10.0 Fig. 6-10 ADF104C-...-BS.. 47.4 10.0 Fig. 6-10 ADF104C-...-CS.. 23.7 4.0² ) Fig. 6-9 Liquid INS0380 ADF104D-...-AS.. 53.6 16.0 Fig. 6-11 ADF104D-...-CS.. 59.0 16.0 Fig. 6-11 ADF134B-...-BS.. 50.0 10.0 Fig. 6-10 ADF134C-...-BS.. 59.5 16.0 Fig. 6-11 ADF134D-...-BS.. 89.0 25.0 Fig. 6-12 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0380. -381 is 6.0 mm² 3) Housing overtemperature T60K Fig. 4-9: Overview of motors to select ADF motor power cables with connector
4-14 Motor Selection List Rexroth Connection Cable ADF Motors with Terminal Box Motor type Type of cooling Motor phase current I str(eff) [A] Minimum cross-section 1) mm² PG connection Motor connection Power connection Ground connection Refer to ADF104B-...-BS.. 52.0 10.0 Fig. 8-4 ADF104B-...-DS.. 21.8 2.5 Fig. 8-2 ADF104C-...-AS.. 44.0 10.0 Fig. 8-4 WEF M6 ADF104C-...-BS.. 47.4 10.0 Fig. 8-4 ADF104C-...-CS.. 23.7 4.0 PG29 Fig. 8-3 ADF104D-...-AS.. 53.6 16.0 ADF134B-...-BS.. Liquid 50.0 10.0 ADF134C-...-BS.. 59.5 16.0 ADF134D-...-BS.. 89.0 25.0 ADF164B-...-AS.. 119.0 2x16 ADF164C-...-AS.. 148.0 2x25 ADF184C-...-DS.. 154.3 2x25 ADF184D-...-DS.. 162.0 2x25 PG42 PG36 Ring terminal 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C M8 M12 Fig. 8-5 i.p. Fig. 4-10: Overview of motors to select ADF motor power cables with terminal box ADF Motors Encoder Connection Motor Encoder connection for options 6 7 8 1) 9 1) Flange socket 10m cable with coupling ADF104 INS0676 INS0676 ADF134 ---- --- INS0514 INS0514 ADF164 ---- --- ADF184 --- --- Refer to Fig. 12-1 or Fig. 12-2 Fig. 12-1 Mating connector for... INS0514: INS0510. INS0511. INS0512. INS0513. INS0713 INS0676: INS0713 1) For explosion-protected installations Fig. 4-11: Overview of motors for selecting ADF motor encoder cables
Rexroth Connection Cable Motor Selection List 4-15 4.6 ADP Motors ADP Motors with Connector Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum crosssection 1) mm² Motor connection Refer to ADP104B-...-CS... 12.0 1.0 ² ) Fig. 6-4 ADP104C-...-CS... 19.9 2.5 Fig. 6-5 ADP104C-...-DS... 10.0 1.0 ² ) Fig. 6-4 ADP104D-...-ES... 22.3 4.0 Fig. 6-6 INS0480 ADP104D-...-FS... 28.4 4.0 Fig. 6-6 ADP104D-...-GS... 12.7 1.0 ² ) Fig. 6-4 ADP134B-...-ES... 28.4 4.0 Fig. 6-6 ADP134B-...-FS... 39.6 10.0 Fig. 6-8 ADP134C-...-DS... Surface 52.5 10.0 INS0380 Fig. 6-10 ADP134C-...-FS... 24.2 4.0 INS0480 Fig. 6-6 ADP134D-...-AS... 68.0 16.0 INS0380 Fig. 6-11 ADP134D-...-CS... 51.6 10.0 INS0380 Fig. 6-10 ADP134D-...-ES... 30.3 6.0 INS0480 Fig. 6-7 ADP164B-...-BS... 75.5 25.0 INS0380 Fig. 6-12 ADP164B-...-DS... 51.0 10.0 INS0380 Fig. 6-10 ADP164C-...-BS... 93.5 25.0 INS0380 Fig. 6-12 ADP164C-...-FS... 34.0 6.0 INS0480 Fig. 6-7 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0480. -0481. -0483 is 1.5mm² ADP Motors with Encoder Connector Fig. 4-12: Overview of motors to select ADP motor power cables with terminal box Motor ADP104 ADP134 ADP164 ADP184 Encoder connection for options H Flange socket INS0629 Refer to Fig. 12-3 Mating connector for... INS0629: INS0379. INS0664. Fig. 4-13: Overview of motors for selecting ADP motor encoder cables
4-16 Motor Selection List Rexroth Connection Cable 4.7 2AD Motors 2AD Motors with Connector Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum crosssection 1) mm² Motor connection Refer to 2AD104B-.-CS 11.9 1.0 2) Fig. 6-4 2AD104B-.-ES 9.8 1.0² ) Fig. 6-4 2AD104C-.-CS 20.5 2.5 Fig. 6-5 2AD104C-.-DS 10.0 1.0 2) Fig. 6-4 2AD104D-.-ES 22.4 2.5 Fig. 6-5 2AD104D-.-FS 29.0 4.0 INS0480 Fig. 6-6 2AD104D-.-GS 13.1 1.5 Fig. 6-4 2AD104D-.-HS 8.3 1.0² Fig. 6-4 2AD134B-.-ES 28.0 4.0 Fig. 6-6 2AD134B-.-FS 42.0 10.0 Fig. 6-8 2AD134B-.-GS 21.6 2.5 Fig. 6-5 2AD134C-.-DS 49.0 10.0 Fig. 6-10 Surface 2AD134C-.-FS 24.2 4.0 3) Fig. 6-9 2AD134C-.-HS 31.5 6.0 Fig. 6-9 2AD134D-.-AS 68.0 16.0 Fig. 6-11 2AD134D-.-CS 50.0 10.0 Fig. 6-10 2AD134D-.-DS 71.0 16.0 Fig. 6-11 2AD134D-.-ES 30.3 6.0 INS0380 Fig. 6-9 2AD164B-.-BS 75.5 25.0 Fig. 6-12 2AD164B-.-DS 53.0 10.0 Fig. 6-10 2AD164B-.-ES 34.0 6.0 Fig. 6-9 2AD164C-.-BS 93.5 25.0 Fig. 6-12 2AD164C-.-ES 65.5 16.0 Fig. 6-11 2AD164C-.-FS 34.0 6.0 Fig. 6-9 1) Conductor cross-section according to VDE0298 Part -383. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0480. -481. -483 is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS0380. -381 is 6.0 mm² Fig. 4-14: Overview of motors to select 2AD motor power cables with connector
Rexroth Connection Cable Motor Selection List 4-17 2AD Motors with Terminal Box Motor type Type of cooling Motor phase current Minimum crosssection 1) Motor connection Terminal box Refer to I Str(eff) [A] mm² PG connection Power connection Ground connection 2AD104B-.-CS 11.9 1.5 2) PG21 WEF M6 Fig. 8-1 2AD104B-.-ES 9.8 1.5 2) PG21 AEH M6 Fig. 8-1 2AD104C-.-CS 20.5 2.5 PG29 AEH M6 Fig. 8-2 2AD104C-.-DS 10.0 1.5 2) PG21 AEH M6 Fig. 8-1 2AD104D-.-GS 13.1 1.5 PG21 AEH M6 Fig. 8-1 2AD104D-.-HS 8.7 1.5 2) PG21 AEH M6 Fig. 8-1 2AD104D-.-ES 22.4 2.5 PG29 AEH M6 Fig. 8-2 2AD104D-.-FS 29.0 4.0 PG29 AEH M6 Fig. 8-3 2AD134B-.-ES 28.0 4.0 PG29 AEH M8 Fig. 8-7 2AD134B-.-FS 42.0 10.0 PG29 AEH M8 Fig. 8-9 2AD134B-.-GS 21.6 2.5 PG29 AEH M8 Fig. 8-6 2AD134C-.-DS 49.0 10.0 PG29 AEH M8 Fig. 8-9 2AD134C-.-FS 24.2 4.0 PG29 AEH M8 Fig. 8-7 2AD134C-.-HS 31.5 6.0 PG29 AEH M8 Fig. 8-8 2AD134D-.-AS 68.0 16.0 PG36 AEH M8 Fig.8-10 2AD134D-.-CS Surface 50.0 10.0 PG29 AEH M8 Fig. 8-9 2AD134D-.-DS 71.0 16.0 PG36 AEH M8 Fig. 8-10 2AD134D-.-ES 30.3 6.0 PG29 AEH M8 Fig. 8-8 2AD164B-.-BS 75.5 25.0 PG36 AEH M8 Fig. 8-11 2AD164B-.-DS 53.0 10.0 PG29 AEH M8 Fig. 8-9 2AD164B-.-ES 34.0 6.0 PG29 AEH M8 Fig. 8-8 2AD164C-.-BS 93.5 25.0 PG36 AEH M8 Fig. 8-11 2AD164C-.-ES 65.5 16.0 PG36 AEH M8 Fig. 8-10 2AD164C-.-FS 34.0 6.0 PG29 AEH M8 Fig. 8-8 2AD184C-.-CS 113.0 2x16.0 PG36 AEH M12 Fig. 8-12 2AD184D-.-CS 125.0 2x16.0 PG36 AEH M12 Fig. 8-12 2AD184D-.-DS 151.0 2x25.0 PG36 AEH M12 Fig. 8-13 2AD200C-.-AS 184.6 2x25.0 PG36 AEH M12 Fig. 8-13 2AD225C-.-AS 210.0 2x35.0 PG48 AEH M12 i.p. 2AD225C-.-BS 72.0 16.0 PG48 AEH M12 Fig. 8-12 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest available ready-made cable with a wire range of 1.5 mm² *i.p. = in preparation Fig. 4-15: Overview of motors to select 2AD motor power cables with terminal box
4-18 Motor Selection List Rexroth Connection Cable 2AD Motors with Encoder Connector Note: The table below shows the digit in the type code for encoder selection. Motor Encoder connection for options 3 6 7 8 1) 9 1) C 1) D Flange socket 2AD104 ---- INS0514 INS0514 2AD134 ---- 2AD164 ---- 10m cable with coupling Flange socket INS0676 INS0676 INS0675 INS0677 2AD184 ---- INS0638 INS0638 ---- ---- ---- ---- 2AD200 ---- ---- ---- ---- INS0224 2AD225 ---- ---- ---- ---- Refer to Fig. 14-18 Fig. 12-1 or Fig. 12-2 Fig. 12-1 Mating connector for... INS0224: INS0701 INS0514: INS0510. INS0511. INS0512. INS0513. INS0713 INS0638: INS0510. INS0511. INS0512. INS0513. INS0713 INS0675: INS0639 INS0676: INS0713 INS0677: INS0639 1) For explosion-protected installations Fig. 14-12. Fig. 15-12. Fig. 17-5. Fig. 18-5 Fig. 4-16: Overview of motors for selecting 2AD motor encoder cables
Rexroth Connection Cable Motor Selection List 4-19 4.8 LSF Motors Recommendations for connecting LSF Motors The connecting cable has an open cable end. which is provided with wire end ferrules. We recommend to permanently install the connecting cable. either to a straight or angular flange socket (not included in the scope of delivery of the motor) to a terminal box (not in the scope of delivery of Bosch Rexroth. (refer to Fig. 4-22) From this junction site. the power supply with the connection cable can be laid through the drag chain or the machine construction. The necessary ready-made connection cables are available from Rexroth. Note: Flange sockets can be ordered with Rexroth. The terminal box must be purchased from specialist dealers (see Fig. 4-22). KE000003v02_EN.tif Fig. 4-17: Power connection at separate arrangement
4-20 Motor Selection List Rexroth Connection Cable KE000004v02_EN.tif Fig. 4-18: Power connection at parallel arrangement. separate connection cable KE000005v02_EN.tif Fig. 4-19: Power connection at parallel arrangement. collective power cable with higher cross-section Note: Supplementary Documentation Project Planning/Selection Data/ Start up-lsf. (DOK-MOTOR*LSF********GNxx-EN-P. MNR R911 288 895
Rexroth Connection Cable Motor Selection List 4-21 LSF Motors with Connector Primary Part LSP Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-17; 4-18 [mm²] Refer to Primary connection part according to Fig. 4-19 [mm²] Refer to 040K-...-B. 1.0 4.7 1.0 Fig. 9-2 1.0 Fig. 9-2 080K-...-A. 19 2.5 Fig. 9-6 6.0 Fig. 9-8 080S-...-A. 19 2.5 Fig. 9-6 6.0 Fig. 9-8 080K-...-B. 12.4 1.5 Fig. 9-5 4.0 Fig. 9-7 080S-...-B. 12.4 1.5 Fig. 9-5 4.0 Fig. 9-7 080K-...-C. 10.7 1.5 Fig. 9-5 2.5 Fig. 9-6 080S-...-C. 10.7 1.5 Fig. 9-5 2.5 Fig. 9-6 080L-...-B. 14.7 1.5 Fig. 9-5 4.0 Fig. 9-7 4.0 080T-...-B. 14.7 1.5 Fig. 9-5 4.0 Fig. 9-7 080L-...-C. 10.3 1.5 Fig. 9-5 2.5 Fig. 9-6 080T-...-C. 10.3 1.5 Fig. 9-5 2.5 Fig. 9-6 080M-...-A. 19.7 2.5 Fig. 9-6 10.0 Fig. 9-9 080U-...-A. 19.7 2.5 Fig. 9-6 10.0 Fig. 9-9 080M-...-B. 16.7 2.5 Fig. 9-6 6.0 Fig. 9-8 080U-...-B. 16.7 2.5 Fig. 9-6 6.0 Fig. 9-8 120K-...-A. 18.2 2.5 Fig. 9-6 6.0 Fig. 9-8 120S-...-A. 18.2 2.5 Fig. 9-6 6.0 Fig. 9-8 120K-...-B. 12.7 1.5 Fig. 9-5 4.0 Fig. 9-7 Liquid 120S-...-B. 12.7 1.5 Fig. 9-5 4.0 Fig. 9-7 120K-...-C. 7.6 1.5 Fig. 9-5 1.5 Fig. 9-5 120S-...-C. 7.6 1.5 Fig. 9-5 1.5 Fig. 9-5 120L-...-A. 24.7 4.0 Fig. 9-7 10.0 Fig. 9-9 120T-...-A. 24.7 4.0 Fig. 9-7 10.0 Fig. 9-9 120L-...-B. 20.3 2.5 Fig. 9-6 10.0 Fig. 9-9 120T-...-B. 20.3 2.5 Fig. 9-6 10.0 Fig. 9-9 120L-...-C. 6.0 15.3 1.5 Fig. 9-5 6.0 Fig. 9-8 120T-...-C. 15.3 1.5 Fig. 9-5 6.0 Fig. 9-8 120M-...-A. 15.5 1.5 Fig. 9-5 6.0 Fig. 9-8 120U-...-A. 15.5 1.5 Fig. 9-5 6.0 Fig. 9-8 120M-...-B. 20.1 2.5 Fig. 9-6 10.0 Fig. 9-9 120U-...-B. 20.1 2.5 Fig. 9-6 10.0 Fig. 9-9 120M-...-C. 38.8 10.0 Fig. 9-9 25.0 Fig. 9-11 120U-...-C. 38.8 10.0 Fig. 9-9 25.0 Fig. 9-11 120N-...-A. 38.8 10.0 Fig. 9-9 25.0 Fig. 9-11 120V-...-A 38.8 10.0 Fig. 9-9 25.0 Fig. 9-11 140L-...-B. 13.0 1.5 Fig. 9-5 4.0 Fig. 9-7 LSP primary parts with connector continued on next page
4-22 Motor Selection List Rexroth Connection Cable Primary Part LSP Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-17; 4-18 [mm²] Refer to Primary connection part according to Fig. 4-19 [mm²] Refer to 140N-...-B 13.0 2.5 Fig. 9-6 10.0 Fig. 9-9 160K-...-A 20.4 2.5 Fig. 9-6 6.0 Fig. 9-8 160S-...-A. 19.0 2.5 Fig. 9-6 6.0 Fig. 9-8 160K-...-B. 15.0 1.5 Fig. 9-5 6.0 Fig. 9-8 160S-...-B. 15.0 1.5 Fig. 9-5 6.0 Fig. 9-8 160L-...-A. 43.4 10.0 Fig. 9-9 25.0 Fig. 9-11 160T-...-A. 43.4 10.0 Fig. 9-9 25.0 Fig. 9-11 160L-...-B. 22.7 4.0 Fig. 9-7 10.0 Fig. 9-9 160T-...-B. 22.7 4.0 Fig. 9-7 10.0 Fig. 9-9 160L-...-C. 17.2 2.5 Fig. 9-6 6.0 Fig. 9-8 160T-...-C. 17.2 2.5 Fig. 9-6 6.0 Fig. 9-8 160M-...-A. 32.7 6.0 Fig. 9-8 16.0 Fig. 9-10 160U-...-A. 32.7 6.0 Fig. 9-8 16.0 Fig. 9-10 160M-...-B. 25.0 4.0 Fig. 9-7 10.0 Fig. 9-9 160U-...-B. 25.0 4.0 Fig. 9-7 10.0 Fig. 9-9 160M-...-C. 17.2 2.5 Fig. 9-6 6.0 Fig. 9-8 160U-...-C. 17.2 2.5 Fig. 9-6 6.0 Fig. 9-8 160N-...-B. 33.9 6.0 Fig. 9-8 16.0 Fig. 9-10 160V-...-B. 33.9 6.0 Fig. 9-8 16.0 Fig. 9-10 Liquid 6.0 160N-...-C. 22.9 4.0 Fig. 9-7 10.0 Fig. 9-9 160V-...-C. 22.9 4.0 Fig. 9-7 10.0 Fig. 9-9 200K-...-C. 15.6 1.5 Fig. 9-5 6.0 Fig. 9-8 200S-...-C. 15.6 1.5 Fig. 9-5 6.0 Fig. 9-8 200L-...-B. 21.2 2.5 Fig. 9-6 10.0 Fig. 9-9 200T-...-B. 21.2 2.5 Fig. 9-6 10.0 Fig. 9-9 200M-...-A. 36.4 6.0 Fig. 9-8 25.0 Fig. 9-11 200U-...-A. 36.4 6.0 Fig. 9-8 25.0 Fig. 9-11 200M-...-B. 21.6 2.5 Fig. 9-6 10.0 Fig. 9-9 200U-...-B. 21.6 2.5 Fig. 9-6 10.0 Fig. 9-9 200N-...-A. 37.3 6.0 Fig. 9-8 25.0 Fig. 9-11 200V-...-A. 37.3 6.0 Fig. 9-8 25.0 Fig. 9-11 200N-...-B. 33.6 6.0 Fig. 9-8 16.0 Fig. 9-10 200V-...-B. 33.6 6.0 Fig. 9-8 16.0 Fig. 9-10 240M-...-B. 35.4 6.0 Fig. 9-8 16.0 Fig. 9-10 240U-...-B. 35.4 6.0 Fig. 9-8 16.0 Fig. 9-10 240N-...-A. 45.4 10.0 Fig. 9-9 25.0 Fig. 9-11 240V-...-A. 45.4 10.0 Fig. 9-9 25.0 Fig. 9-11 240N-...-B. 38.0 6.0 Fig. 9-8 25.0 Fig. 9-11 LSP primary parts with connector continued on next page
Rexroth Connection Cable Motor Selection List 4-23 Primary Part LSP Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-17; 4-18 [mm²] Refer to Primary connection part according to Fig. 4-19 [mm²] Refer to 240V-...-B. 38.0 6.0 Fig. 9-16 25.0 Fig. 9-19 240N-...-C. 30.4 6.0 Fig. 9-16 16.0 Fig. 9-18 240V-...-C. 30.4 6.0 Fig. 9-16 16.0 Fig. 9-18 240L-...-A Liquid 6.0 37.8 6.0 Fig. 9-16 25.0 Fig. 9-19 240L-...-C 20.9 2.5 Fig. 9-14 10.0 Fig. 9-17 240T-...-A 37.8 6.0 Fig. 9-16 25.0 Fig. 9-19 240T-...-C Fig. 4-20: LSF Motors with Terminal Box 20.9 2.5 Fig. 9-14 10.0 Fig. 9-17 Overview of motors to select LSF motor power cables with connector Primary Part LSP Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-17; 4-18 [mm²] Refer to Primary connection part according to Fig. 4-19 [mm²] Refer to 040K-...-B. 1.0 4.7 1.0 Fig. 9-12 1.0 Fig.9-12 080K-...-A. 19 2.5 Fig.9-14 6.0 Fig. 9-16 080S-...-A. 19 2.5 Fig.9-14 6.0 Fig. 9-16 080K-...-B. 12.4 1.5 Fig. 9-12 4.0 Fig. 9-15 080S-...-B. 12.4 1.5 Fig. 9-12 4.0 Fig. 9-15 080K-...-C. 10.7 1.5 Fig. 9-12 2.5 Fig.9-14 080S-...-C. 10.7 1.5 Fig. 9-12 2.5 Fig. 9-14 080L-...-B. 14.7 1.5 Fig. 9-12 4.0 Fig. 9-15 4.0 080T-...-B. 14.7 1.5 Fig. 9-12 4.0 Fig. 9-15 080L-...-C. 10.3 1.5 Fig. 9-12 2.5 Fig. 9-14 080T-...-C. 10.3 1.5 Fig. 9-12 2.5 Fig. 9-14 Liquid 080M-...-A. 19.7 2.5 Fig. 9-14 10.0 Fig. 9-17 080U-...-A. 19.7 2.5 Fig. 9-14 10.0 Fig. 9-17 080M-...-B. 16.7 2.5 Fig. 9-14 6.0 Fig. 9-16 080U-...-B. 16.7 2.5 Fig. 9-14 6.0 Fig. 9-16 120K-...-A. 18.2 2.5 Fig. 9-14 6.0 Fig. 9-16 120S-...-A. 18.2 2.5 Fig. 9-14 6.0 Fig. 9-16 120K-...-B. 12.7 1.5 Fig. 9-12 4.0 Fig. 9-15 120S-...-B. 6.0 12.7 1.5 Fig. 9-12 4.0 Fig. 9-15 120K-...-C. 7.6 1.5 Fig. 9-12 1.5 Fig. 9-12 120S-...-C. 7.6 1.5 Fig. 9-12 1.5 Fig. 9-12 120L-...-A. 24.7 4.0 Fig. 9-15 10.0 Fig. 9-17 LSP primary parts with connector continued on next page
4-24 Motor Selection List Rexroth Connection Cable Primary Part LSP Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-17; 4-18 [mm²] Refer to Primary connection part according to Fig. 4-19 [mm²] Refer to 120T-...-A. 24.7 4.0 Fig. 9-15 10.0 Fig. 9-17 120L-...-B. 20.3 2.5 Fig. 9-14 10.0 Fig. 9-17 120T-...-B. 20.3 2.5 Fig. 9-14 10.0 Fig. 9-17 120L-...-C. 15.3 1.5 Fig. 9-12 6.0 Fig. 9-16 120T-...-C. 15.3 1.5 Fig. 9-12 6.0 Fig. 9-16 120M-...-A. 15.5 1.5 Fig. 9-12 6.0 Fig. 9-16 120U-...-A. 15.5 1.5 Fig. 9-12 6.0 Fig. 9-16 120M-...-B. 20.1 2.5 Fig. 9-14 10.0 Fig. 9-17 120U-...-B. 20.1 2.5 Fig. 9-14 10.0 Fig. 9-17 120M-...-C. 38.8 10.0 Fig. 9-17 25.0 Fig. 9-19 120U-...-C. 38.8 10.0 Fig. 9-17 25.0 Fig. 9-19 120N-...-A. 38.8 10.0 Fig. 9-17 25.0 Fig. 9-19 120V-...-A 38.8 10.0 Fig. 9-17 25.0 Fig. 9-19 140L-...-B. 13.0 1.5 Fig. 9-12 4.0 Fig. 9-15 140N-...-B 13.0 2.5 Fig. 9-14 10.0 Fig. 9-17 160K-...-A 20.4 2.5 Fig. 9-14 6.0 Fig. 9-16 160S-...-A. 19.0 2.5 Fig. 9-14 6.0 Fig. 9-16 160K-...-B. 15.0 1.5 Fig. 9-12 6.0 Fig. 9-16 160S-...-B. 15.0 1.5 Fig. 9-12 6.0 Fig. 9-16 Liquid 6.0 160L-...-A. 43.4 10.0 Fig. 9-17 25.0 Fig. 9-19 160T-...-A. 43.4 10.0 Fig. 9-17 25.0 Fig. 9-19 160L-...-B. 22.7 4.0 Fig. 9-15 10.0 Fig. 9-17 160T-...-B. 22.7 4.0 Fig. 9-15 10.0 Fig. 9-17 160L-...-C. 17.2 2.5 Fig. 9-14 6.0 Fig. 9-16 160T-...-C. 17.2 2.5 Fig. 9-14 6.0 Fig. 9-16 160M-...-A. 32.7 6.0 Fig. 9-16 16.0 Fig. 9-18 160U-...-A. 32.7 6.0 Fig. 9-16 16.0 Fig. 9-18 160M-...-B. 25.0 4.0 Fig. 9-15 10.0 Fig. 9-17 160U-...-B. 25.0 4.0 Fig. 9-15 10.0 Fig. 9-17 160M-...-C. 17.2 2.5 Fig. 9-14 6.0 Fig. 9-16 160U-...-C. 17.2 2.5 Fig. 9-14 6.0 Fig. 9-16 160N-...-B. 33.9 6.0 Fig. 9-16 16.0 Fig. 9-18 160V-...-B. 33.9 6.0 Fig. 9-16 16.0 Fig. 9-18 160N-...-C. 22.9 4.0 Fig. 9-15 10.0 Fig. 9-17 160V-...-C. 22.9 4.0 Fig. 9-15 10.0 Fig. 9-17 200K-...-C. 15.6 1.5 Fig. 9-12 6.0 Fig. 9-16 200S-...-C. 15.6 1.5 Fig. 9-12 6.0 Fig. 9-16 200L-...-B. 21.2 2.5 Fig. 9-14 10.0 Fig. 9-17 LSP primary parts with terminal box continued on next page
Rexroth Connection Cable Motor Selection List 4-25 Primary Part LSP Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-17; 4-18 [mm²] Refer to Primary connection part according to Fig. 4-19 [mm²] Refer to 200T-...-B. 21.2 2.5 Fig. 9-14 10.0 Fig. 9-17 200M-...-A. 36.4 6.0 Fig. 9-16 25.0 Fig. 9-19 200U-...-A. 36.4 6.0 Fig. 9-16 25.0 Fig. 9-19 200M-...-B. 21.6 2.5 Fig. 9-14 10.0 Fig. 9-17 200U-...-B. 21.6 2.5 Fig. 9-14 10.0 Fig. 9-17 200N-...-A. 37.3 6.0 Fig. 9-16 25.0 Fig. 9-19 200V-...-A. 37.3 6.0 Fig. 9-16 25.0 Fig. 9-19 200N-...-B. 33.6 6.0 Fig. 9-16 16.0 Fig. 9-18 200V-...-B. 33.6 6.0 Fig. 9-16 16.0 Fig. 9-18 240M-...-B. 35.4 6.0 Fig. 9-16 16.0 Fig. 9-18 240U-...-B. Liquid 6.0 35.4 6.0 Fig. 9-16 16.0 Fig. 9-18 240N-...-A. 45.4 10.0 Fig. 9-17 25.0 Fig. 9-19 240V-...-A. 45.4 10.0 Fig. 9-17 25.0 Fig. 9-19 240N-...-B. 38.0 6.0 Fig. 9-16 25.0 Fig. 9-19 240V-...-B. 38.0 6.0 Fig. 9-16 25.0 Fig. 9-19 240N-...-C. 30.4 6.0 Fig. 9-16 16.0 Fig. 9-18 240V-...-C. 30.4 6.0 Fig. 9-16 16.0 Fig. 9-18 240L-...-A 37.8 6.0 Fig. 9-16 25.0 Fig. 9-19 240L-...-C 20.9 2.5 Fig. 9-14 10.0 Fig. 9-17 240T-...-A 37.8 6.0 Fig. 9-16 25.0 Fig. 9-19 240T-...-C Fig. 4-21: 20.9 2.5 Fig. 9-14 10.0 Fig. 9-17 Overview of motors to select LSF motor power cables with terminal box
4-26 Motor Selection List Rexroth Connection Cable The components for connection via a terminal box are not included in the scope of delivery from Rexroth. Possible German suppliers are. e.g.: Components Terminal box Switchboard Terminal strip KIENLE & SPIESS Stanz- und Druckgießwerk GmbH Bahnhofstraße 23 74343 Sachsenheim REKOFA WENZEL GmbH & Co. KG Walporzheimer Straße 100 53474 Bad Neuenahr-Ahrweiler WIELAND ELECTRIC GmbH Elektrische Verbindungen Benzstr. 9 96052 Bamberg Fig. 4-22: Supplier Suppliers of components for terminal boxes Tel.: +49 (0) 71 47 / 29-0 Fax.: +49 (0) 71 47 / 29-14 88 Internet: www.kienle-spiess.de Tel.: +49 (0) 26 41 / 38 7-0 Fax.: +49 (0) 26 41 / 3 87-33 95 Tel.: +49 (0) 951 / 93 24-0 Fax.: +49 (0) 951 / 93 26-0 Internet: www.wieland-electric.com Note: Pay attention to the following when selecting the components: The components must be suited for currents and voltage of the chosen drive system. Especially for high DC bus voltages up to 750V DC. Necessary diameter and termination thread of the PGthread. Impermeability of the housing. Minimum protection class IP65 recommended.
Rexroth Connection Cable Motor Selection List 4-27 4.9 Recommendations for connecting 1MB Motors 1MB motors of Rexroth comprise the rotor 1MR and the stator 1MS: The connecting cable of the stator has an open cable end. which is provided with wire end ferrules. We recommend to permanently install the connection cable with open end which is permanently fastened to the stator. either to a straight or angular flange socket (not included in the scope of delivery of the stator) to a terminal box (not in the scope of delivery of Bosch Rexroth. refer to Fig. 4-28) From this junction site. the power supply with the connection cable can be laid through the drag chain or the machine construction. The necessary ready-made connection cables are available from Rexroth. Note: Flange sockets can be ordered with Rexroth. The terminal box must be purchased from specialist dealers (see Fig. 4-28). KE000016v01_EN.tif Fig. 4-23: Example of connecting a 1 MB motor with connector
4-28 Motor Selection List Rexroth Connection Cable KE000017v01_EN.tif Fig. 4-24: Example of connecting a 1 MB motor with terminal box Note: Related documentation (DOK-MOTOR*-MBS********-PRxx- EN-P with MNR R911 277600).
Rexroth Connection Cable Motor Selection List 4-29 1MB Motors with Connector Stator 1MS Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-23 [mm²] Refer to 1MS140B-4A 10.0 18.0 2.5 Fig. 9-6 1MS140B-4B 10.0 25.0 4.0 Fig. 9-7 1MS140D-4B 10.0 43.0 10.0 Fig. 9-9 1MS140F-4A 10.0 43.0 10.0 Fig. 9-9 1MS140H-4B 16.0 58.0 16.0 Fig. 9-10 1MS160B-4A 10.0 36.0 6.0 Fig. 9-8 1MS160D-4A 10.0 48.0 10.0 Fig. 9-9 1MS160D-4B 6.0 23.8 4.0 Fig. 9-7 1MS160E-4B 10.0 19.0 2.5 Fig. 9-6 1MS160F-4A 16.0 74.0 25.0 Fig. 9-11 1MS160F-4B 10.0 45.0 10.0 Fig. 9-9 1MS160F-4D 4.0 23.2 4.0 Fig. 9-7 1MS160H-4A 10.0 58.0 16.0 Fig. 9-10 1MS160N-4A 16.0 75.0 25.0 Fig. 9-11 1MS160N-4B 16.0 60.0 16.0 Fig. 9-10 1MS160N-4C 4.0 26.0 4.0 Fig. 9-7 1MS200C-4A 10.0 50.0 10.0 Fig. 9-9 1MS200D-4B 16.0 48.0 10.0 Fig. 9-9 1MS200D-4C Liquid 16.0 75.0 25.0 Fig. 9-11 1MS200D-4D 16.0 59.0 16.0 Fig. 9-10 1MS200D-4E 16.0 84.0 25.0 Fig. 9-11 1MS200D-4F 25.0 82.0 25.0 Fig. 9-11 1MS200E-4B 16.0 41.4 10.0 Fig. 9-9 1MS200E-4C 16.0 65.0 16.0 Fig. 9-10 1MS200H-4B 16.0 68.0 16.0 Fig. 9-10 1MS200H-4D 16.0 52.6 10.0 Fig. 9-9 1MS240B-4A 10.0 46.0 10.0 Fig. 9-9 1MS240F-4A 16.0 74.0 25.0 Fig. 9-11 1MS240H-4B 16.0 56.0 16.0 Fig. 9-10 1MS241D-6A 10.0 62.0 16.0 Fig. 9-10 1MS241D-6C 10.0 27.0 4.0 Fig. 9-7 1MS241H-6C 16.0 75.5 25.0 Fig. 9-11 1MS241H-6D 16.0 66.4 16.0 Fig. 9-10 1MS241H-6G 16.0 39.7 10.0 Fig. 9-9 1MS242H-4B 16.0 78.0 25.0 Fig. 9-11 1MS242N-4B 25.0 98.0 35.0 Fig. 6-13 1MS270C-4B 25.0 96.0 35.0 Fig. 6-13 1MS stators with connector continued on next page
4-30 Motor Selection List Rexroth Connection Cable Stator 1MS Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-23 [mm²] Refer to 1MS310B-6B 16.0 75.0 25.0 Fig. 9-11 1MS310B-6D 16.0 81.0 25.0 Fig. 9-11 1MS310B-6E 16.0 58.0 16.0 Fig. 9-10 Liquid 1MS310D-6B 16.0 81.0 25.0 Fig. 9-11 1MS310F-6A 16.0 61.0 16.0 Fig. 9-10 1MS375D-6D Fig. 4-25: 25.0 94.0 35.0 Fig. 6-13 Overview of motors for selecting the recommended 1MB motor power cables with connector 1MB Motors with Terminal Box Stator 1MS Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-23 [mm²] Refer to 1MS140B-4A 10.0 18.0 2.5 Fig. 9-14 1MS140B-4B 10.0 25.0 4.0 Fig. 9-15 1MS140D-4B 10.0 43.0 10.0 Fig- 9-17 1MS140F-4A 10.0 43.0 10.0 Fig- 9-17 1MS140H-4B 16.0 58.0 16.0 Fig. 9-18 1MS160B-4A 10.0 36.0 6.0 Fig. 9-16 1MS160D-4A 10.0 48.0 10.0 Fig- 9-17 1MS160D-4B 6.0 23.8 4.0 Fig. 9-15 1MS160E-4B 10.0 19.0 2.5 Fig. 9-14 1MS160F-4A 16.0 74.0 25.0 Fig. 9-19 1MS160F-4B 10.0 45.0 10.0 Fig- 9-17 1MS160F-4D 4.0 23.2 4.0 Fig. 9-15 1MS160H-4A Liquid 10.0 58.0 16.0 Fig. 9-18 1MS160N-4A 16.0 75.0 25.0 Fig. 9-19 1MS160N-4B 16.0 60.0 16.0 Fig. 9-18 1MS160N-4C 4.0 26.0 4.0 Fig. 9-15 1MS200C-4A 10.0 50.0 10.0 Fig- 9-17 1MS200D-4B 16.0 48.0 10.0 Fig- 9-17 1MS200D-4C 16.0 75.0 25.0 Fig. 9-19 1MS200D-4D 16.0 59.0 25.0 Fig. 9-19 1MS200D-4E 16.0 84.0 16.0 Fig. 9-18 1MS200D-4F 25.0 82.0 25.0 Fig. 9-19 1MS200E-4B 16.0 41.4 25.0 Fig. 9-19 1MS200E-4C 16.0 65.0 10.0 Fig- 9-17 1MS200H-4B 16.0 68.0 16.0 Fig. 9-18 1MS stators with terminal box continued on next page
Rexroth Connection Cable Motor Selection List 4-31 Stator 1MS Type of cooling Connection cable from primary part [mm²] Motor phase current I Str(eff) [A] Primary connection part according to Fig. 4-23 [mm²] Refer to 1MS200H-4D 16.0 52.6 10.0 Fig- 9-17 1MS240B-4A 10.0 46.0 10.0 Fig- 9-17 1MS240F-4A 16.0 74.0 25.0 Fig. 9-19 1MS240H-4B 16.0 56.0 16.0 Fig. 9-18 1MS241D-6A 10.0 62.0 16.0 Fig. 9-18 1MS241D-6C 10.0 27.0 4.0 Fig. 9-15 1MS241H-6C 16.0 75.5 25.0 Fig. 9-19 1MS241H-6D 16.0 66.4 16.0 Fig. 9-18 1MS241H-6G 16.0 39.7 10.0 Fig- 9-17 1MS242H-4B 16.0 78.0 25.0 Fig. 9-19 1MS242N-4B Liquid 25.0 98.0 35.0 Fig. 9-20 1MS270C-4B 25.0 96.0 35.0 Fig. 9-20 1MS310B-6B 16.0 75.0 25.0 Fig. 9-19 1MS310B-6D 16.0 81.0 25.0 Fig. 9-19 1MS310B-6E 16.0 58.0 16.0 Fig. 9-18 1MS310D-6B 16.0 81.0 25.0 Fig. 9-19 1MS310F-6A 16.0 61.0 16.0 Fig. 9-18 1MS310F-6B 25.0 111.0 35.0 Fig. 9-20 1MS375B-6B 25.0 120.0 50.0 not applicable 1MS375D-6B 25.0 150.0 2x25.0 Fig. 9-19 1MS375D-6D Fig. 4-26: 25.0 94.0 35.0 Fig. 9-20 Overview of motors for selecting the recommended 1MB motor power cables with terminal box
4-32 Motor Selection List Rexroth Connection Cable The components for connection via a terminal box are not included in the scope of delivery from Rexroth. Possible German suppliers are. e.g.: Components Terminal box Switchboard Terminal strip KIENLE & SPIESS Stanz- und Druckgießwerk GmbH Bahnhofstraße 23 74343 Sachsenheim REKOFA WENZEL GmbH & Co. KG Walporzheimer Straße 100 53474 Bad Neuenahr-Ahrweiler WIELAND ELECTRIC GmbH Elektrische Verbindungen Benzstr. 9 96052 Bamberg Fig. 4-27: Supplier Suppliers of components for terminal boxes Tel.: +49 (0) 71 47 / 29-0 Fax.: +49 (0) 71 47 / 29-14 88 Internet: www.kienle-spiess.de Tel.: +49 (0) 26 41 / 38 7-0 Fax.: +49 (0) 26 41 / 3 87-33 95 Tel.: +49 (0) 951 / 93 24-0 Fax.: +49 (0) 951 / 93 26-0 Internet: www.wieland-electric.com Note: Pay attention to the following when selecting the components: The components must be suited for currents and voltage of the chosen drive system. Especially for high DC bus voltages up to 750V DC. Necessary diameter and termination thread of the PGthread. Impermeability of the housing. Minimum protection class IP65 recommended. 1MB Motors with Encoder Connection Stator 1MS 1MS140 1MS160 1MS200 1MS240 1MS241 1MS242 1MS270 1MS310 1MS375 High-resolution encoder Bosch Rexroth INS0224 Encoder selection Lenord & Bauer GEL 244 INS0629 Refer to Fig. 14-18 Fig. 12-3 or Fig 12-4 Fig. 4-28: Overview of motors for selecting 1MB motor encoder cables
Rexroth Connection Cable Motor Selection List 4-33 4.10 MAL Motors MAL Motors with Connector Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum cross-section mm² Motor connection Refer to MAL130E-0075 Surface 21.7 2.5 INS0480 Fig. 6-5 Fig. 4-29: Overview of motors to select MAL motor power cables with connector
4-34 Motor Selection List Rexroth Connection Cable
Rexroth Connection Cable Selection List IndraDyn Motors 5-1 5 Selection List IndraDyn Motors 5.1 Recommendations for Connecting IndraDyn S (MSK) Synchronous Motors Motor type Type of cooling Flange socket Housing over temperature T60K I Str(eff) [A] Minimum cross-section 1) mm² Winding over temperature T100K Refer to I Str(eff) [A] Minimum cross-section 1) mm² MSK030B-0900 Natural 1.5 1.0 Fig. 6-14 In preparation Refer to MSK030C-0900 Natural 1.5 1.0 Fig. 6-14 1.7 1.0 Fig. 6-14 MSK040B-0600 Natural 2.2 1.0 Fig. 6-14 MSK040C-0600 Natural 3.1 1.0 Fig. 6-14 MSK050B-0300 Natural 1.8 1.0 Fig. 6-14 MSK050B-0600 Natural 3.7 1.0 Fig. 6-14 RLS1100 MSK050C-0300 Natural 3.1 1.0 Fig. 6-14 MSK050C-0600 Natural 6.2 1.0 Fig. 6-14 MSK060B-0300 Natural 3.1 1.0 Fig. 6-14 MSK060B-0600 Natural 6.1 1.0 Fig. 6-14 In preparation MSK060C-0300 Natural 5.0 1.0 Fig. 6-14 5.5 1.0 Fig. 6-14 MSK060C-0600 Natural MSK070C-0150 Natural 4.6 1.0 1) Fig. 6-16 MSK070C-0300 9.8 1.0 Fig. 6-14 10.8 1.5 Fig. 6-15 Natural 9.1 1.0 1) Fig. 6-16 In preparation Surface In preparation In preparation MSK070C-0450 Natural 12.3 1.5 Fig. 6-16 In preparation MSK070D-0150 Natural 6.2 1.0 1) Fig. 6-16 7.1 1.0 1) Fig. 6-16 MSK070D-0300 Natural 18.2 2.5 Fig. 6-17 13.5 1.5 Fig. 6-16 Surface 27.3 4.0 Fig. 6-18 27.3 4.0 Fig. 6-18 MSK070D-0450 Natural 19.3 2.5 Fig. 6-17 22.0 2.5 Fig. 6-17 MSK070E-0450 Natural 19.3 4.0 Fig. 6-18 In preparation RLS1200 MSK071D-0200 Natural 7.3 1.5 Fig. 6-16 8.6 1.5 Fig. 6-16 MSK071D-0300 Natural 9.0 1.5 Fig. 6-16 10.7 1.0 1) Fig. 6-16 MSK071D-0450 MSK071E-0200 Natural 15.4 1.5 Fig. 6-16 17.6 2.5 Fig. 6-17 Liquid 30.3 6.0 Fig. 6-19 30.3 6.0 Fig. 6-19 Natural 10.0 1.0 1) Fig. 6-16 12.6 1.0 1) Fig. 6-16 Liquid 19.0 1.5 Fig. 6-16 19.0 1.5 Fig. 6-16 MSK071E-0300 Natural 12.5 1.5 Fig. 6-16 15.2 2.5 Fig. 6-17 MSK071E-0450 Natural 20.0 2.5 Fig. 6-17 24.4 4.0 Fig. 6-18 Liquid 38.0 6.0 Fig. 6-19 38.0 6.0 Fig. 6-19 MSK100B-0200 Natural RLS1300 15.5 1.5 Fig. 6-20 19.0 1.5 Fig. 6-20 1) Smallest wire range 1.5 mm² MSK motors continued on next page
5-2 Selection List IndraDyn Motors Rexroth Connection Cable Motor type MSK100B-0300 Type of cooling Flange socket Housing over temperature T60K I Str(eff) [A] Minimum cross-section 1) mm² Winding over temperature T100K Refer to I Str(eff) [A] Minimum crosssection mm² Refer to Natural 17.4 2.5 Fig. 6-21 20.5 2.5 Fig. 6-21 Surface 26.1 4.0 Fig. 6-22 26.1 4.0 Fig. 6-22 MSK100B-0400 Natural 25.2 4.0 Fig. 6-22 30.8 4.0 Fig. 6-22 MSK100B-0450 Natural 28.8 4.0 Fig. 6-22 36.3 4.0 Fig. 6-22 MSK100C-0200 MSK100C-0300 Natural 17.7 2.5 Fig. 6-21 20.3 4.0 Fig. 6-22 Surface 28.2 4.0 Fig. 6-22 28.2 4.0 Fig. 6-22 Natural 21.6 2.5 Fig. 6-21 27.0 4.0 Fig. 6-22 Surface 32.4 6.0 Fig. 6-23 32.4 6.0 Fig. 6-23 MSK100C-0450 Natural 37.6 6.0 Fig. 6-23 46.2 6.0 Fig. 6-23 MSK100D-0200 Natural 13.0 1.5 Fig. 6-20 15.4 1.5 Fig. 6-20 MSK100D-0300 MSK101D-0200 Natural 22.0 2.5 Fig. 6-21 28.4 4.0 Fig. 6-22 Surface 33.0 6.0 Fig. 6-23 33.0 6.0 Fig. 6-23 Natural RLS1300 22.8 6.0 Fig. 6-23 34.9 6.0 Fig. 6-23 Liquid 58.1 16.0 Fig. 6-25 58.1 16.0 Fig. 6-25 Natural 29.9 6.0 Fig. 6-23 34.9 6.0 Fig. 6-23 MSK101D-0300 Surface 45.9 10.0 Fig. 6-24 45.9 10.0 Fig. 6-24 Liquid 58.1 16.0 Fig. 6-25 58.1 16.0 Fig. 6-25 Natural 41.7 10.0 Fig. 6-24 50.6 10.0 Fig. 6-24 MSK101D-0450 Surface 66.0 16.0 Fig. 6-25 66.0 16.0 Fig. 6-25 Liquid 83.6 25.0 i. p. 83.6 25.0 i. p. MSK101E-0200 Natural 33.6 6.0 Fig. 6-23 39.0 10.0 Fig. 6-24 MSK101E-0300 Natural 41.6 10.0 Fig. 6-24 47.8 10.0 Fig. 6-24 Surface 62.4 16.0 Fig. 6-25 62.4 16.0 Fig. 6-25 MSK101E-0450 1) Smallest wire range 1.5 mm² Natural 58.3 16.0 Fig. 6-25 67.6 16.0 Fig. 6-25 Surface 87.5 25.0 i. p. 87.5 25.0 i. p. Fig. 5-1: Overview of motors for selecting synchronous IndraDyn S motor power cables IndraDyn S Synchronous Motors Encoder Connection Motor For all IndraDyn S motor types Encoder connection for options S1 M1 S2 M2 Flange socket RGS1000 Refer to Fig. 12-9 Fig. 5-2: Overview of motors for selecting synchronous IndraDyn S motor encoder cables
Rexroth Connection Cable Selection List IndraDyn Motors 5-3 5.2 Recommendations for Connecting IndraDyn A (MAD/MAF) Asynchronous Motors IndraDyn A Asynchronous Motors with Connector Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum crosssection 1) [mm²] Motor connection Refer to MAD100B-0050* 5.3 1.0 2) Fig. 6-4 MAD100B-0100 8.9 1.0 2) Fig. 6-4 MAD100B-0150* 11.8 1.0 2) Fig. 6-4 MAD100B-0200 14.6 1.5 Fig. 6-4 MAD100B-0250* 16.2 2.5 Fig. 6-5 MAD100C-0050 8.2 1.0 2) Fig. 6-4 MAD100C-0100 13.2 1.5 Fig. 6-4 MAD100C-0150 19.7 2.5 INS0480 Fig. 6-5 MAD100C-0200 25.7 4.0 Fig. 6-6 MAD100C-0250* 27.8 4.0 Fig. 6-6 MAD100D-0050* 10.1 1.0 2) Fig. 6-4 MAD100D-0100 19.3 2.5 Fig. 6-5 MAD100D-0150 25.6 4.0 Fig. 6-6 MAD100D-0200 27.2 4.0 Fig. 6-6 MAD100D-0250 32.4 6.0 Fig. 6-7 MAD130B-0050* 12.8 1.0 3) Fig. 6-9 Surface MAD130B-0100 26.9 4.0 3) Fig. 6-9 MAD130B-0150* 32.3 6.0 Fig. 6-9 MAD130B-0200 43.0 10.0 Fig. 6-10 MAD130B-0250 47.2 10.0 Fig. 6-10 MAD130C-0050 19.7 2.5 3) Fig. 6-9 MAD130C-0100* 36.4 6.0 Fig. 6-9 MAD130C-0150 48.9 10.0 Fig. 6-10 MAD130C-0200 57.0 16.0 INS0380 Fig. 6-11 MAD130C-0250* 67.0 16.0 Fig. 6-11 MAD130D-0050* 24.2 4.0 3) Fig. 6-9 MAD130D-0100 43.7 10.0 Fig. 6-10 MAD130D-0150 61.5 16.0 Fig. 6-11 MAD130D-0200 71.3 16.0 Fig. 6-11 MAD130D-0250 72.0 25.0 Fig. 6-12 MAD160B-0050 26.1 2.5 3) Fig. 6-9 MAD160B-0100* 43.5 10.0 MAD motors continued on next page Fig. 6-10 *Preliminary data 1) Conductor cross-section according to VDE0298 Part -383. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0480. -481. -483 is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS0380. -381 is 6.0 mm²
5-4 Selection List IndraDyn Motors Rexroth Connection Cable Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum crosssection 1) [mm²] Motor connection Refer to MAD160B-0150 61.6 16.0 Fig. 6-11 MAD160B-0200 75.8 25.0 Fig. 6-12 MAD160C-0050* 27.6 4.0 3) Fig. 6-9 Surface INS0380 MAD160C-0100 52.9 10.0 Fig. 6-10 MAD160C-0150 75.3 25.0 Fig. 6-12 MAD160C-0200 93.9 25.0 Fig. 6-12 *Preliminary data 1) Conductor cross-section according to VDE0298 Part -383. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0480. -481. -483 is 1.5 mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS0380. -381 is 6.0 mm² Fig. 5-3: Overview of motors for selecting asynchronous IndraDyn A motor power cables with connector IndraDyn A Asynchronous Motors with Terminal Box Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum crosssection 1) [mm²] Connector thread Motor connection Power connection Ground connection Refer to MAD100B-0050* 5.3 1.0 2) Fig. 10-1 MAD100B-0100* 8.9 1.0 2) Fig. 10-1 MAD100B-0150* 11.8 1.0 2) Fig. 10-1 MAD100B-0200 14.6 1.5 2) Fig. 10-1 MAD100B-0250* 16.2 2.5 Fig. 10-1 MAD100C-0050 8.2 1.0 2) Fig. 10-1 MAD100C-0100 13.2 1.5 2) Fig. 10-1 MAD100C-0150 19.7 2.5 BG1 M6 Fig. 10-1 MAD100C-0200 25.7 4.0 Fig. 10-2 MAD100C-0250* 27.8 4.0 Fig. 10-2 MAD100D-0050* 10.1 1.0 2) Fig. 10-1 Surface WEF MAD100D-0100 19.3 2.5 Fig. 10-1 MAD100D-0150 25.6 4.0 Fig. 10-2 MAD100D-0200 27.2 4.0 Fig. 10-2 MAD100D-0250 32.4 6.0 Fig. 10-7 MAD130B-0050* 12.8 1.0 2) Fig. 10-5 MAD130B-0100 26.9 4.0 Fig. 10-6 MAD130B-0150* 32.3 6.0 Fig. 10-7 MAD130B-0200 43.0 10.0 BG2 M8 Fig. 10-8 MAD130B-0250 47.2 10.0 Fig. 10-8 MAD130C-0050* 19.7 2.5 Fig. 10-5 MAD130C-0100* 36.4 6.0 MAD motors continued on next page Fig. 10-7 *Preliminary data 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest available ready-made cable with a wire range of 2.5mm²
Rexroth Connection Cable Selection List IndraDyn Motors 5-5 Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum cross-section 1) [mm²] Connector thread Motor connection Power connection Ground connection Refer to MAD130C-0150 48.9 10.0 Fig. 10-8 MAD130C-0200 57.0 16.0 Fig. 10-9 MAD130C-0250 67.0 16.0 Fig. 10-9 MAD130D-0050* 24.2 4.0 Fig. 10-6 BG2 MAD130D-0100 43.7 10.0 Fig. 10-8 MAD130D-0150* 61.5 16.0 Fig. 10-9 MAD130D-0200 71.3 16.0 Fig. 10-9 MAD130D-0250 72.0 25.0 Fig. 10-16 M8 MAD160B-0050 26.1 2.5 Fig. 10-11 MAD160B-0100* 43.5 10.0 Fig. 10-14 MAD160B-0150 61.6 16.0 Fig. 10-15 MAD160B-0200* 75.8 25.0 Fig. 10-16 Surface BG3 WEF MAD160C-0050* 27.6 4.0 Fig. 10-12 MAD160C-0100 52.9 10.0 Fig. 10-14 MAD160C-0150 75.3 25.0 Fig. 10-16 MAD160C-0200 93.9 25.0 Fig. 10-16 MAD180C-0050 38.2 10.0 Fig. 10-18 MAD180C-0100 69.0 25.0 Fig. 10-20 MAD180C-0150 88.6 25.0 Fig. 10-20 MAD180C-0200 104.6 35.0 Fig. 10-21 BG4 M12 MAD180D-0050* 39.7 10.0 Fig. 10-18 MAD180D-0100 82.4 25.0 Fig. 10-20 MAD180D-0150* 107.8 35.0 Fig. 10-21 MAD180D-0200 117.4 35.0 Fig. 10-21 *Preliminary data 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest available ready-made cable with a wire range of 2.5mm² Fig. 5-4: Overview of motors for selecting asynchronous IndraDyn A motor power cables with terminal box
5-6 Selection List IndraDyn Motors Rexroth Connection Cable IndraDyn A Asynchronous Motors with Encoder Connection Motor Encoder connection for options C0 M0 S0 S2 M2 Flange socket MAD100 INS0629 INS0524 RGS1003 MAD130 MAD160 MAD180 Refer to Figs. 12-3. 12-4. 12-5 INS0719 INS0638 RGS1004 Mating connector for... INS0524: INS0510. INS0511. INS0713 INS0638: INS0510. INS0511. INS0713 INS0719: INS0379 INS0629: INS0379 RGS1003. RGS1004: RGS1001 Fig. 12-1 or 12-2 Fig. 12-9 Fig. 5-5: Overview of motors for selecting asynchronous motors IndraDyn A motor encoder cables
Rexroth Connection Cable Selection List IndraDyn Motors 5-7 IndraDyn A Asynchronous Motors with Connector Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum cross-section 1) [mm²] Motor connection Refer to MAF100B-0050* 8.5 1.0 2) Fig. 6-4 MAF100B-0100* 14.3 1.5 Fig. 6-4 MAF100B-0150* 18.1 2.5 Fig. 6-5 MAF100B-0200 23.9 4.0 Fig. 6-6 MAF100B-0250* 26.0 4.0 Fig. 6-6 MAF100C-0050* 12.1 1.0 2) Fig. 6-4 MAF100C-0100* 19.0 2.5 Fig. 6-5 MAF100C-0150 27.9 4.0 INS0480 Fig. 6-6 MAF100C-0200 36.7 6.0 Fig. 6-7 MAF100C-0250 40.2 10.0 Fig. 6-8 MAF100D-0050* 14.5 1.5 Fig. 6-4 MAF100D-0100* 25.1 4.0 Fig. 6-6 MAF100D-0150* 32.7 6.0 Fig. 6-7 MAF100D-0200 43.1 10.0 Fig. 6-8 MAF100D-0250 45.8 10.0 Fig. 6-8 MAF130B-0050* 14.7 1.5 3) Fig. 6-9 MAF130B-0100* 28.4 4.0 3) Fig. 6-9 Liquid MAF130B-0150 43.7 10.0 Fig. 6-10 MAF130B-0200* 51.7 10.0 Fig. 6-10 MAF130B-0250 55.5 16.0 Fig. 6-11 MAF130C-0050* 21.0 2.5 3) Fig. 6-9 MAF130C-0100* 38.0 6.0 Fig. 6-9 MAF130C-0150* 53.2 16.0 Fig. 6-11 MAF130C-0200 69.8 16.0 Fig. 6-11 MAF130C-0250 75.5 25.0 INS0380 Fig. 6-12 MAF130D-0050* 32.3 6.0 Fig. 6-9 MAF130D-0100* 52 10.0 Fig. 6-10 MAF130D-0150* 72.6 25.0 Fig. 6-12 MAF130D-0200 93.9 25.0 Fig. 6-12 MAF160B-0050 34.2 6.0 Fig. 6-9 MAF160B-0100* 73.7 25.0 Fig. 6-12 MAF160B-0150* 89.5 25.0 Fig. 6-12 MAF160C-0050* 47.4 10.0 Fig. 6-10 MAF160C-0100* 91.2 25.0 Fig. 6-12 *Preliminary data 1) Conductor cross-section according to VDE0298 Part -383. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0480. -481. -483 is 1.5mm² 3) Smallest connection cross-section (crimp contacts) at connector size INS0380. -381 is 6.0mm² Fig. 5-6: Overview of motors for selecting asynchronous IndraDyn A motor power cables with connector
5-8 Selection List IndraDyn Motors Rexroth Connection Cable IndraDyn A Asynchronous Motors with Terminal Box Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum cross-section 1) [mm²] Connector thread Motor connection Power connection Ground connection Refer to MAF100B-0050* 8.5 1.0 2) Fig. 10-1 MAF100B-0100* 14.3 1.5 2) Fig. 10-1 MAF100B-0150* 18.1 2.5 Fig. 10-1 MAF100B-0200 23.9 4.0 Fig. 10-2 MAF100B-0250 26.0 4.0 Fig. 10-2 MAF100C-0050* 12.1 1.0 2) Fig. 10-1 MAF100C-0100* 19.0 2.5 Fig. 10-1 MAF100C-0150 27.9 4.0 BG1 M6 Fig. 10-2 MAF100C-0200 36.7 6.0 Fig. 10-3 MAF100C-0250 42.7 10.0 Fig. 10-4 MAF100D-0050* 14.5 1.5 2) Fig. 10-1 MAF100D-0100* 25.1 4.0 Fig. 10-2 MAF100D-0150* 32.7 6.0 Fig. 10-3 MAF100D-0200 43.1 10.0 Fig. 10-4 MAF100D-0250 53.0 10.0 Fig. 10-4 MAF130B-0050* 14.7 1.5 2) Fig. 10-5 MAF130B-0100* 28.4 4.0 Fig. 10-6 MAF130B-0150 43.7 10.0 Fig. 10-8 Liquid WEF MAF130B-0200* 51.7 10.0 Fig. 10-8 MAF130B-0250 55.5 16.0 Fig. 10-9 MAF130C-0050* 21.0 2.5 Fig. 10-5 MAF130C-0100* 38.0 6.0 Fig. 10-7 BG2 MAF130C-0150* 53.2 16.0 Fig. 10-9 MAF130C-0200 69.8 16.0 Fig. 10-9 MAF130C-0250 75.5 25.0 Fig. 10-10 MAF130D-0050* 32.3 6.0 M8 Fig. 10-7 MAF130D-0100* 52 10.0 Fig. 10-8 MAF130D-0150* 72.6 25.0 Fig. 10-10 MAF130D-0200* 93.9 25.0 Fig. 10-10 MAF130D-0250 113.0 2x16.0 Fig. 10-9 MAF160B-0050* 34.2 6.0 Fig. 10-13 MAF160B-0100* 73.7 25.0 Fig. 10-16 MAF160B-0150* 89.5 25.0 BG3 Fig. 10-16 MAF160B-0200 47.4 35.0 Fig. 10-17 MAF160C-0050* 91.2 10.0 Fig. 10-14 MAF160C-0100* 50.0 25.0 MAF motors continued on next page Fig. 10-16
Rexroth Connection Cable Selection List IndraDyn Motors 5-9 Motor type Type of cooling Motor phase current I Str(eff) [A] Minimum cross-section 1) [mm²] Connector thread Motor connection Power connection Ground connection Refer to MAF160C-0150 90.7 35.0 Fig. 10-17 BG3 M8 MAF160C-0200 60.4 2x16 Fig. 10-15 MAF180C-0050* 49.8 10.0 Fig. 10-18 MAF180C-0100* 90.7 25.0 Fig. 10-20 MAF180C-0150* 128.8 50.0 Fig. 10-22 Liquid WEF MAF180C-0200 154.0 2x25.0 Fig. 10-20 BG4 M12 MAF180D-0050* 50.9 10.0 Fig. 10-18 MAF180D-0100* 94.8 35.0 Fig. 10-21 MAF180D-0150* 135.5 50.0 Fig. 10-22 MAF180D-0200 168.5 2x25.0 *Preliminary data 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest available ready-made cable with a wire range of 2.5mm² Fig. 10-20 Fig. 5-7: Overview of motors for selecting asynchronous IndraDyn A motor power cables with terminal box
5-10 Selection List IndraDyn Motors Rexroth Connection Cable IndraDyn A Asynchronous Motors with Encoder Connection Motor MAF100 MAF130 MAF160 MAF180 Refer to Figs. 12-3. 12-4.12-5 Encoder connection for options C0 M0 S0 S2 M2 Flange socket INS0629 INS0524 RGS1003 Mating connector for... INS0524: INS0510. INS0511. INS0713 INS0629: INS0379 RGS1003: RGS1001 12-1 or 12-2 Fig. 12-9 Fig. 5-8: Overview of motors for selecting asynchronous motors IndraDyn A motor encoder cables
Rexroth Connection Cable Selection List IndraDyn Motors 5-11 5.3 Recommendations for Connecting IndraDyn L (MSL/MLP) Linear Motors Linear IndraDyn L motors from Bosch Rexroth comprise the following assemblies: secondary part MLS and primary part MLP. The power cable of the stator has an open cable end. which is provided with wire end ferrules. We recommend to permanently install the power cable with open end which is permanently fastened to the stator. either to a connector (not included in the scope of delivery). or to a terminal box (not in the scope of delivery of Bosch Rexroth. refer to Fig. 5-14) From this junction site. the power supply with the connection cable can be laid through the drag chain or the machine construction. The necessary ready-made connection cables are available from Rexroth. Note: Flange sockets can be ordered with Rexroth. The terminal box must be purchased from specialist dealers (see Fig. 5-13). KE000007v03_EN.tif Fig. 5-9: Example of connecting a linear IndraDyn L motor
5-12 Selection List IndraDyn Motors Rexroth Connection Cable KE000009v03_EN.tif Fig. 5-10: Example of connecting a linear IndraDyn L motor. power connection in case of parallel cables. separate power cables KE000010v03_EN.tif Fig. 5-11: Example of connecting a linear IndraDyn L motor. power connection in case of parallel cables. joint power cable with greater crosssection. Note: Supplementary Documentation DOK-MOTOR*MLF********.PRxx-EN-P with MNR: R911 293635
Rexroth Connection Cable Selection List IndraDyn Motors 5-13 Linear IndraDyn L with Connector Primary part Primary connection cross-section [mm²] Type of cooling Motor phase current I Str(eff) [A] Minimum crosssection 1) [mm²] acc. to Figs. 5-9/5-10 Refer to MLP040A-0300 4.2 1.0 Fig. 9-2 MLP040B-0150 4.2 1.0 Fig. 9-2 1.0 MLP040B-0250 5.3 1.0 Fig. 9-2 MLP040B-0300 6.0 1.0 Fig. 9-2 MLP070A-0150 5.3 1.0 2) Fig. 9-5 MLP070A-0220 6.3 1.0 2) Fig. 9-5 MLP070A-0300 10.5 1.0 2) Fig. 9-5 MLP070B-0100 5.5 1.0 2) Fig. 9-5 MLP070B-0120 5.8 1.0 2) Fig. 9-5 MLP070B-0150 6.2 1.0 2) Fig. 9-5 4.0 MLP070B-0250 10.0 1.0 2) Fig. 9-5 MLP070B-0300 12.0 1.0 2) Fig. 9-5 MLP070C-0120 8.9 1.0 2) Fig. 9-5 MLP070C-0150 10.0 1.0 2) Fig. 9-5 MLP070C-0240 13.0 1.0 2) Fig. 9-5 MLP070C-0300 19.0 2.5 Fig. 9-6 MLP100A-0090 6.6 1.0 2) Fig. 9-5 Liquid MLP100A-0120 8.0 1.0 2) Fig. 9-5 MLP100A-0150 10.0 1.0 2) Fig. 9-5 MLP100A-0190 12.0 1.0 2) Fig. 9-5 MLP100B-0120 12.0 1.0 2) Fig. 9-5 MLP100B-0250 22.0 2.5 Fig. 9-6 MLP100C-0090 13.0 1.0 2) Fig. 9-5 MLP100C-0120 15.0 1.5 Fig. 9-5 6.0 MLP100C-0190 23.0 4.0 Fig. 9-7 MLP140A-0120 12.0 1.0 2) Fig. 9-5 MLP140B-0090 13.0 1.0 2) Fig. 9-5 MLP140B-0120 18.0 2.5 Fig. 9-6 MLP140C-0050 13.0 1.0 2) Fig. 9-5 MLP140C-0120 21.0 2.5 Fig. 9-6 MLP140C-0170 29.0 4.0 Fig. 9-7 MLP200A-0090 13.0 1.0 2) Fig. 9-5 MLP200A-0120 10.0 16.0 2.5 Fig. 9-6 MLP200B-0040 6.0 13.0 1.0 2) Fig. 9-5 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest connection cross-section (crimp contacts) at connector size INS0480. -0481. -0483 is 1.5 mm² IndraDyn L motors continued on next page
5-14 Selection List IndraDyn Motors Rexroth Connection Cable Primary part Primary connection cross-section [mm²] Type of cooling Motor phase current I Str(eff) [A] Minimum crosssection 1) [mm²] acc. to Figs. 5-9/5-10 Refer to MLP200B-0120 10.0 22.0 2.5 Fig. 9-6 MLP200C-0090 6.0 29.0 4.0 Fig. 9-7 MLP200C-0120 30.0 6.0 Fig. 9-8 10.0 MLP200C-0170 46.0 10.0 Fig. 9-9 MLP200D-0060 6.0 28.0 4.0 Fig. 9-7 MLP200D-0100 46.0 10.0 Fig. 9-9 MLP200D-0120 53.0 10.0 Fig. 9-9 Liquid MLP300A-0090 19.0 2.5 Fig. 9-6 MLP300A-0120 23.0 4.0 Fig. 9-7 MLP300B-0070 10.0 28.0 4.0 Fig. 9-7 MLP300B-0120 35.0 6.0 Fig. 9-8 MLP300C-0060 29.0 4.0 Fig. 9-7 MLP300C-0090 37.0 6.0 Fig. 9-8 MLP300C-0120 52.3 10.0 Fig. 9-9 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C Fig. 5-12: Overview of motors for selecting linear IndraDyn L motor power cables with connector Linear IndraDyn L with Terminal Box Primary part Type of cooling Motor phase current I Str(eff) [A] Minimum cross-section 1) [mm] acc. to Fig. 5-11 Refer to MLP040A-0300 4.2 1.0 Fig. 9-12 MLP040B-0150 4.2 1.0 Fig. 9-12 MLP040B-0250 5.3 1.0 Fig. 9-12 MLP040B-0300 6.0 1.0 Fig. 9-12 MLP070A-0150 5.3 1.0 Fig. 9-12 MLP070A-0220 6.3 1.0 Fig. 9-12 MLP070A-0300 10.5 2.5 Fig. 9-14 MLP070B-0100 5.5 1.0 Fig. 9-12 Liquid MLP070B-0120 5.8 1.0 Fig. 9-12 MLP070B-0150 6.2 1.0 Fig. 9-12 MLP070B-0250 10.0 2.5 Fig. 9-14 MLP070B-0300 12.0 4.0 Fig. 9-15 MLP070C-0120 8.9 2.5 Fig. 9-14 MLP070C-0150 10.0 2.5 Fig. 9-14 MLP070C-0240 13.0 4.0 Fig. 9-15 MLP070C-0300 19.0 6.0 Fig. 9-16 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C IndraDyn L motors continued on next page
Rexroth Connection Cable Selection List IndraDyn Motors 5-15 Primary part Type of cooling Motor phase current I Str(eff) [A] Minimum cross-section 1) [mm] acc. to Fig. 5-11 Refer to MLP100A-0090 6.6 1.5 Fig. 9-13 MLP100A-0120 8.0 2.5 Fig. 9-14 MLP100A-0150 10.0 2.5 Fig. 9-14 MLP100A-0190 12.0 4.0 Fig. 9-15 MLP100B-0120 12.0 4.0 Fig. 9-15 MLP100B-0250 22.0 10.0 Fig. 9-17 MLP100C-0090 13.0 4.0 Fig. 9-15 MLP100C-0120 15.0 6.0 Fig. 9-16 MLP100C-0190 23.0 10.0 Fig. 9-17 MLP140A-0120 12.0 4.0 Fig. 9-15 MLP140B-0090 13.0 4.0 Fig. 9-15 MLP140B-0120 18.0 6.0 Fig. 9-16 MLP140C-0050 13.0 4.0 Fig. 9-15 MLP140C-0120 21.0 10.0 Fig. 9-17 MLP140C-0170 29.0 16.0 Fig. 9-18 MLP200A-0090 13.0 4.0 Fig. 9-15 Liquid MLP200A-0120 16.0 6.0 Fig. 9-16 MLP200B-0040 13.0 4.0 Fig. 9-15 MLP200B-0120 22.0 10.0 Fig. 9-17 MLP200C-0090 29.0 16.0 Fig. 9-18 MLP200C-0120 30.0 16.0 Fig. 9-18 MLP200C-0170 46.0 25.0 Fig. 9-19 MLP200D-0060 28.0 16.0 Fig. 9-18 MLP200D-0100 46.0 25.0 Fig. 9-19 MLP200D-0120 53.0 not applicable MLP300A-0090 19.0 6.0 Fig. 9-16 MLP300A-0120 23.0 10.0 Fig. 9-17 MLP300B-0070 28.0 16.0 Fig. 9-18 MLP300B-0120 35.0 16.0 Fig. 9-18 MLP300C-0060 29.0 16.0 Fig. 9-18 MLP300C-0090 37.0 25.0 Fig. 9-19 MLP300C-0120 52.3 35.0 Fig. 9-20 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C Fig. 5-13: Overview of motors for selecting linear IndraDyn L motor power cables with terminal box
5-16 Selection List IndraDyn Motors Rexroth Connection Cable The components for connection via a terminal box are not included in the scope of delivery from Rexroth. Possible German suppliers are. e.g.: Component Terminal box Terminal plate Terminal strip KIENLE & SPIESS Stanz- und Druckgießwerk GmbH Bahnhofstraße 23 74343 Sachsenheim REKOFA WENZEL GmbH & Co. KG Walporzheimer Straße 100 53474 Bad Neuenahr-Ahrweiler WIELAND ELECTRIC GmbH Elektrische Verbindungen Benzstr. 9 96052 Bamberg Fig. 5-14: Supplier Suppliers of terminal box components Tel.: +49 (0) 71 47 / 29-0 Fax.: +49 (0) 71 47 / 29-14 88 Internet: www.kienle-spiess.de Tel.: +49 (0) 26 41 / 38 7-0 Fax.: +49 (0) 26 41 / 3 87-33 95 Tel.: +49 (0) 951 / 93 24-0 Fax.: +49 (0) 951 / 93 26-0 Internet: www.wieland-electric.com Note: Pay attention to the following when selecting the components: The components must be suited for currents and voltage of the chosen drive system. Especially for high DC bus voltages up to 750 V DC. Necessary diameter and termination thread of the PGthread. Impermeability of the housing. Minimum protection class IP65 recommended.
Rexroth Connection Cable Selection List IndraDyn Motors 5-17 5.4 Recommendations for Connecting IndraDyn T Kit Motors (MST/MRT) IndraDyn T torque motors from Rexroth comprise the following assemblies: secondary part. i.e. MRT rotor and primary part. i.e. MST stator. The approx. 2 m long power cable of the stator has an open cable end. which is provided with wire end ferrules. We recommend to permanently install the power cable with open end which is permanently fastened to the primary part (in case of...d301 to MST210 only approx. 1.5 m long single wires). either to a straight or angular flange socket (not included in the scope of delivery of the stator) or to a terminal box (not in the scope of delivery of Bosch Rexroth. refer to Fig. 5-19) From this junction site. the power supply with the connection cable can be laid through the drag chain or the machine construction. The necessary ready-made connection cables are available from Rexroth. Note: Flange sockets can be ordered with Rexroth. The terminal box must be purchased from specialist dealers (see Fig. 5-18). KE000016v01_EN.tif Fig. 5-15: Example of connecting an IndraDyn T kit motor with connector
5-18 Selection List IndraDyn Motors Rexroth Connection Cable KE000017v01_EN.tif Fig. 5-16: Note: Example of connecting an IndraDyn T kit motor with terminal box Supplementary Documentation DOK-MOTOR*MBT********.PRxx-EN-P with MNR: R911 298789
Rexroth Connection Cable Selection List IndraDyn Motors 5-19 IndraDyn T Kit Motors with Connector Stator Type of cooling Primary connection cross-section [mm²] Motor phase current I Str(eff) [A] Minimum crosssection 1) [mm²] acc. to Fig. 5-15 Refer to MST210A-0027 2.5 7.0 1.5 2) Fig. 6-5 MST210C-0027 2.5 13.0 1.5 2) Fig. 6-5 MST210C-0050 4.0 25.0 4.0 Fig. 6-6 MST210D-0070 6.0 32.0 6.0 Fig. 6-7 MST210E-0027 4.0 24.0 4.0 Fig. 6-6 MST210R-0010 1.5 6.5 1.0 2) Fig. 6-5 MST210R-0035 1.5 13.0 1.5 2) Fig. 6-5 MST290B-0018 2.5 14.8 1.5 2) Fig. 6-5 MST290D-0002 2.5 6.3 1.0 2) Fig. 6-5 MST290D-0018 4.0 26.0 4.0 Fig. 6-6 MST290E-0004 4.0 12.5 1.5 2) Fig. 6-5 Liquid MST290E-0018 6.0 35.0 6.0 Fig. 6-9 MST360B-0018 4.0 20.0 2.5 Fig. 6-5 MST360D-0018 4.0 28.0 4.0 Fig. 6-6 MST360E-0018 10.0 42.0 10.0 Fig. 6-10 MST450B-0012 6.0 22.0 2.5 Fig. 6-5 MST450D-0012 6.0 33.0 6.0 Fig. 6-9 MST450E-0006 6.0 32.0 6.0 Fig. 6-9 MST450E-0012 10.0 46.0 10.0 Fig. 6-10 MST530B-0010 6.0 28.6 4.0 Fig. 6-6 MST530C-0010 6.0 31.2 6.0 Fig. 6-9 MST530E-0010 10.0 64.0 16.0 Fig. 6-11 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C 2) Smallest available ready-made cable with a wire range of 2.5mm² Fig. 5-17: Overview of motors to select IndraDyn T motor power cables with connector
5-20 Selection List IndraDyn Motors Rexroth Connection Cable IndraDyn T Kit Motors with Terminal Box Stator Type of cooling Primary connection cross-section [mm²] Motor phase current I Str(eff) [A] Minimum crosssection 1) [mm²] acc. to Figs. 5-15 Refer to MST210A-0027 2.5 7.0 1.0 Fig. 9-12 MST210C-0027 2.5 13.0 1.0 Fig. 9-12 MST210C-0050 4.0 25.0 4.0 Fig. 9-15 MST210D-0070 6.0 32.0 6.0 Fig. 9-16 MST210E-0027 4.0 24.0 4.0 Fig. 9-15 MST210R-0010 1.5 6.5 1.0 Fig. 9-12 MST210R-0035 1.5 13.0 1.0 Fig. 9-12 MST290B-0018 2.5 14.8 1.5 Fig. 9-13 MST290D-0002 2.5 6.3 1.0 Fig. 9-12 MST290D-0018 4.0 26.0 4.0 Fig. 9-15 MST290E-0004 4.0 12.5 1.0 Fig. 9-12 MST290E-0018 6.0 35.0 6.0 Fig. 9-16 MST360B-0018 Liquid 4.0 20.0 2.5 Fig. 9-14 MST360D-0018 4.0 28.0 4.0 Fig. 9-15 MST360E-0018 10.0 42.0 10.0 Fig. 9-17 MST450B-0012 6.0 22.0 2.5 Fig. 9-14 MST450D-0012 6.0 33.0 6.0 Fig. 9-16 MST450E-0006 6.0 32.0 6.0 Fig. 9-16 MST450E-0012 10.0 46.0 10.0 Fig. 9-17 MST530B-0010 6.0 28.6 4.0 Fig. 9-15 MST530C-0010 6.0 31.2 6.0 Fig. 9-16 MST530E-0010 10.0 64.0 16.0 Fig. 9-18 MST530G-0007 2x16.0 96.0 35.0 Fig. 9-20 MST530L-0006 2x16.0 120.0 35.0 Fig. 9-20 MST530L-0007 2x16.0 133.0 35.0 Fig. 9-20 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C Fig. 5-18: Overview of motors to select IndraDyn T motor power cables with terminal box
Rexroth Connection Cable Selection List IndraDyn Motors 5-21 The components for connection via a terminal box are not included in the scope of delivery from Rexroth. Possible German suppliers are. e.g.: Components Terminal box Terminal plate Terminal strip KIENLE & SPIESS Stanz- und Druckgießwerk GmbH Bahnhofstraße 23 74343 Sachsenheim REKOFA WENZEL GmbH & Co. KG Walporzheimer Straße 100 53474 Bad Neuenahr-Ahrweiler WIELAND ELECTRIC GmbH Elektrische Verbindungen Benzstr. 9 96052 Bamberg Fig. 5-19: Supplier Suppliers of terminal box components Tel.: +49 (0) 71 47 / 29-0 Fax.: +49 (0) 71 47 / 29-14 88 Internet: www.kienle-spiess.de Tel.: +49 (0) 26 41 / 38 7-0 Fax.: +49 (0) 26 41 / 3 87-33 95 Tel.: +49 (0) 951 / 93 24-0 Fax.: +49 (0) 951 / 93 26-0 Internet: www.wieland-electric.com Note: Pay attention to the following when selecting the components: The components must be suited for currents and voltage of the chosen drive system. Especially for high DC bus voltages up to 750 V DC. Necessary diameter and termination thread of the PGthread. Impermeability of the housing. Minimum protection class IP65 recommended. IndraDyn T Kit Motors with Encoder Connector Primary part MST210 MST290 MST360 MST450 MST530 Encoder selection GDM/GDS2 Hollow-shaft encoder type: ECN113 INS0514 INS0629 Refer to Figs. 12-1 or 12-2 Figs. 12-3 or 12-4 Fig. 5-20: Overview of motors for selecting IndraDyn T kit motor encoder cables
5-22 Selection List IndraDyn Motors Rexroth Connection Cable 5.5 Recommendations for Connecting IndraDyn H Kit Motors (MRS/MSS) Synchronous IndraDyn H motors from Rexroth comprise the following assemblies: secondary part. i.e. MRS rotor and primary part. i.e. MSS stator. The stator is provided with an approx. 1.5m long power core (separate wires in a protective conduit). We recommend to permanently install the power cable with open end which is permanently fastened to the stator. either to a straight or angular flange socket (not included in the scope of delivery of the stator) or to a terminal box (not in the scope of delivery of Bosch Rexroth (refer to Fig. 5-25). From this junction site. the power supply with the connection cable can be laid through the drag chain or the machine construction. The necessary ready-made connection cables are available from Rexroth. Note: Flange sockets can be ordered with Rexroth. The terminal box must be purchased from specialist dealers (see Fig. 5-24). KE000016v01_EN.tif Fig. 5-21: Example of connecting an IndraDyn H kit motor with connector
Rexroth Connection Cable Selection List IndraDyn Motors 5-23 KE000017v01_EN.tif Fig. 5-22: Example of connecting an IndraDyn H kit motor with terminal box Note: Supplementary Documentation DOK-MOTOR*MBT********.PRxx-EN-P with MNR: R911 297895
5-24 Selection List IndraDyn Motors Rexroth Connection Cable IndraDyn H Kit Motors with Connector Stator MSS102B-0800 MSS102D-0800 MSS102F-0800 MSS142B-0700 MSS142D-0700 MSS142F-0700 Primary connection cross-section [mm²] Type of cooling Motor phase current I Str(eff) [A] In preparation Minimum crosssection 1) [mm²] acc. to Fig. 5-21 Refer to MSS162B-0400 10.0 42.0 10.0 Fig. 6-10 MSS162D-0400 16.0 64.0 MSS162F-0310 16.0 64.0 MSS162J-0220 16.0 64.0 16.0 Fig. 6-11 MSS182A-0100 2.5 3.7 2.5 Fig. 6-3 MSS182B-0280 16.0 64.0 Liquid MSS182D-0260 16.0 71.0 MSS182F-0200 16.0 71.0 MSS202A-0200 16.0 48.0 MSS202B-0210 16.0 68.0 MSS202D-0170 16.0 68.0 MSS202F-0120 16.0 MSS242B-0100 MSS242D-0070 MSS242F-0060 MSS272B-0065 MSS272D-0050 MSS272B-0040 68.0 MSS312B-0035 16.0 62.0 In preparation MSS312D-0028 16.0 Liquid 59.0 MSS312F-0028 16.0 62.0 16.0 Fig. 6-11 16.0 Fig. 6-11 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C Fig. 5-23: Overview of motors to select IndraDyn H motor power cables with connector
Rexroth Connection Cable Selection List IndraDyn Motors 5-25 IndraDyn H Kit Motors with Terminal Box Stator MSS102B-0800 MSS102D-0800 MSS102F-0800 MSS142B-0700 MSS142D-0700 MSS142F-0700 Primary connection cross-section [mm²] Type of cooling Motor phase current I Str(eff) [A] In preparation Minimum crosssection 1) [mm²] acc. to Fig. 5-22 Refer to MSS162B-0400 10.0 42.0 10.0 Fig. 9-17 MSS162D-0400 16.0 64.0 MSS162F-0310 16.0 64.0 MSS162J-0220 16.0 64.0 16.0 Fig. 9-18 MSS182A-0100 2.5 3.7 1.5 Fig. 9-3 MSS182B-0280 16.0 64.0 Liquid MSS182D-0260 16.0 71.0 MSS182F-0200 16.0 71.0 MSS202A-0200 16.0 48.0 MSS202B-0210 16.0 68.0 MSS202D-0170 16.0 68.0 MSS202F-0120 16.0 MSS242B-0100 MSS242D-0070 MSS242F-0060 MSS272B-0065 MSS272D-0050 MSS272B-0040 68.0 MSS312B-0035 16.0 62.0 MSS312D-0028 16.0 59.0 MSS312F-0028 16.0 62.0 Liquid MSS382B-0025 2x16.0 210.0 MSS382D-0020 2x16.0 210.0 MSS382F-0018 2x16.0 In preparation 210.0 16.0 Fig. 9-18 16.0 Fig. 9-18 2x35.0 Fig. 9-20 1) Conductor cross-section according to VDE0298 Part 4. installation method B2 and conversion factor for Rexroth Indramat cables at an ambient temperature of 40 C Fig. 5-24: Overview of motors to select IndraDyn H motor power cables with terminal box
5-26 Selection List IndraDyn Motors Rexroth Connection Cable The components for connection via a terminal box are not included in the scope of delivery from Rexroth. Possible German suppliers are. e.g.: Components Terminal box Terminal plate Terminal strip KIENLE & SPIESS Stanz- und Druckgießwerk GmbH Bahnhofstraße 23 74343 Sachsenheim REKOFA WENZEL GmbH & Co. KG Walporzheimer Straße 100 53474 Bad Neuenahr-Ahrweiler WIELAND ELECTRIC GmbH Elektrische Verbindungen Benzstr. 9 96052 Bamberg Fig. 5-25: Supplier Suppliers of terminal box components Tel.: +49 (0) 71 47 / 29-0 Fax.: +49 (0) 71 47 / 29-14 88 Internet: www.kienle-spiess.de Tel.: +49 (0) 26 41 / 38 7-0 Fax.: +49 (0) 26 41 / 3 87-33 95 Tel.: +49 (0) 951 / 93 24-0 Fax.: +49 (0) 951 / 93 26-0 Internet: www.wieland-electric.com Note: Pay attention to the following when selecting the components: The components must be suited for currents and voltage of the chosen drive system. Especially for high DC bus voltages up to 750 V DC. Necessary diameter and termination thread of the PGthread. Impermeability of the housing. Minimum protection class IP65 recommended.
Rexroth Connection Cable Connection Techniques with Connector 6-1 6 Connection Techniques with Connector 6.1 Power Cables for Motor Connection INS0680 Power Cable Cross Section 1.0 mm² Fig. 6-1: Motor power connection 1.0 mm² to INS0680 flange socket IKG4008, IKG4009, IKG4099, IKG4017, IKG4077, IKG4119, IKG4006
6-2 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 1.5 mm² Fig. 6-2: Motor power connection 1.5 mm² to INS0680 flange socket IKG4029, IKG4039, IKG4028, IKG4077, IKG4120, IKG4027
Rexroth Connection Cable Connection Techniques with Connector 6-3 Power Cable Cross Section 2.5 mm² Fig. 6-3: Motor power connection 2.5 mm² to INS0680 flange socket IKG4073, IKG4071, IKG4072, IKG4077, IKG4137, IKG4134, IKG4074
6-4 Connection Techniques with Connector Rexroth Connection Cable 6.2 Power Cables for Motor Connection INS0480 Power Cable Cross Section 1.5 mm² Fig. 6-4: Motor power connection 1.5 mm² to INS0480 flange socket IKG4053, IKG4060, IKG4055, IKG4067, IKG4140, IKG4115, IKG4052, IKG4051
Rexroth Connection Cable Connection Techniques with Connector 6-5 Power Cable Cross Section 2.5 mm² Fig. 6-5: Motor power connection 2.5 mm² to INS0480 flange socket IKG4063, IKG4070, IKG4068, IKG4067, IKG4139, IKG4116, IKG4062, IKG4061
6-6 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 4.0 mm² Fig. 6-6: Motor power connection 4.0 mm² to INS0480 flange socket IKG4083, IKG4090, IKG4087, IKG4177, IKG4117, IKG4082, IKG4081
Rexroth Connection Cable Connection Techniques with Connector 6-7 Power Cable Cross Section 6.0 mm² Fig. 6-7: Motor power connection 6.0 mm² to INS0480 flange socket IKG4103, IKG4110, IKG4107, IKG4118, IKG4215, IKG4102, IKG4101
6-8 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 10.0 mm² Fig. 6-8: Motor power connection 10.0 mm² to INS0480 flange socket IKG4123, IKG4130, IKG4127, IKG4175, IKG4169, IKG4122, IKG4121
Rexroth Connection Cable Connection Techniques with Connector 6-9 6.3 Power Cables for Motor Connection INS0380 Power Cable Cross Section 6.0 mm² Fig. 6-9: Motor power connection 6.0 mm² to INS0480 flange socket IKG4143, IKG4150, IKG4147, IKG4136, IKG4155, IKG4142, IKG4141
6-10 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 10.0 mm² Fig. 6-10: Motor power connection 10.0 mm² to INS0380 flange socket IKG4163, IKG4170, IKG4167, IKG4176, IKG4168, IKG4162, IKG4161
Rexroth Connection Cable Connection Techniques with Connector 6-11 Power Cable Cross Section 16.0 mm² Fig. 6-11: Motor power connection 16.0 mm² to INS0380 flange socket IKG4183, IKG4276, IKG4200, IKG4186, IKG4172, IKG4182, IKG4181
6-12 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 25.0 mm² Fig. 6-12: Motor power connection 25.0 mm² to INS0380 flange socket IKG4203, IKG4277, IKG4210, IKG4204, IKG4173, IKG4202, RKL4620, IKG4201
Rexroth Connection Cable Connection Techniques with Connector 6-13 Power Cable Cross Section 35.0 mm² Fig. 6-13: Motor power connection 35.0 mm² to INS0380 flange socket IKG4223, IKG4224, IKG4174, IKG4222, IKG4221, RKL4621
6-14 Connection Techniques with Connector Rexroth Connection Cable 6.4 Power Cables for Motor Connection RLS1100 Power Cable Cross Section 1.0 mm² Fig. 6-14: Motor power connection 1.0 mm² to RLS1100 flange socket RKL4302, RKL4303, RKL4305
Rexroth Connection Cable Connection Techniques with Connector 6-15 Power Cable Cross Section 1.5 mm² Fig. 6-15: Motor power connection 1.5 mm² to RLS1100 flange socket RKL4300, RKL4301, RKL4304
6-16 Connection Techniques with Connector Rexroth Connection Cable 6.5 Power Cables for Motor Connection RLS1200 Power Cable Cross Section 1.5 mm² Fig. 6-16: Motor power connection 1.5 mm² to RLS1200 flange socket RKL4306, RKL4307, RKL4311
Rexroth Connection Cable Connection Techniques with Connector 6-17 Power Cable Cross Section 2.5 mm² Fig. 6-17: Motor power connection 2.5 mm² to RLS1200 flange socket RKL4308, RKL4309, RKL4310, RKL4312
6-18 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 4.0 mm² Fig. 6-18: Motor power connection 4.0 mm² to RLS1200 flange socket RKL4313, RKL4314, RKL4315, RKL4316
Rexroth Connection Cable Connection Techniques with Connector 6-19 Power Cable Cross Section 6.0 mm² Fig. 6-19: Motor power connection 6.0 mm² to RLS1200 flange socket RKL4317, RKL4318, RKL4319
6-20 Connection Techniques with Connector Rexroth Connection Cable 6.6 Power Cables for Motor Connection RLS1300 Power Cable Cross Section 1.5 mm² Fig. 6-20: Motor power connection 1.5 mm² to RLS1300 flange socket RKL4320, RKL4325, RKL4335
Rexroth Connection Cable Connection Techniques with Connector 6-21 Power Cable Cross Section 2.5 mm² Fig. 6-21: Motor power connection 2.5 mm² to RLS1300 flange socket RKL4321, RKL4326, RKL4336
6-22 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 4.0 mm² Fig. 6-22: Motor power connection 4.0 mm² to RLS1300 flange socket RKL4322, RKL4327, RKL4337
Rexroth Connection Cable Connection Techniques with Connector 6-23 Power Cable Cross Section 6.0 mm² Fig. 6-23: Motor power connection 6.0 mm² to RLS1300 flange socket RKL4323, RKL4328, RKL4338
6-24 Connection Techniques with Connector Rexroth Connection Cable Power Cable Cross Section 10.0 mm² Fig. 6-24: Motor power connection 10.0 mm² to RLS1300 flange socket RKL4324, RKL4329, RKL4339
Rexroth Connection Cable Connection Techniques with Connector 6-25 Power Cable Cross Section 16.0 mm² Fig. 6-25: Motor power connection 16.0 mm² to RLS1300 flange socket RKL4330, RKL4340
6-26 Connection Techniques with Connector Rexroth Connection Cable
Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 7-1 7 Connection Techniques for Motors with Terminal Box 7.1 MKD Terminal Box Power Cable Cross Section 1.0 mm² Fig. 7-1: Motor power connection 1.0 mm² to terminal box with INS0542 IKG4013, IKG4020, IKG4100, IKG4018, IKG4138, IKG4016, IKG4077
7-2 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 1.5 mm² Fig. 7-2: Motor power connection 1.5 mm² to terminal box with INS0542 IKG4033, IKG4050, IKG4035, IKG4037, IKG4098, IKG4037, IKG4077
Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 7-3 7.2 MKE Terminal Box Power Cable Cross Section 1.0 mm² Fig. 7-3: Motor power connection 1.0 mm² to MKE terminal box IKG0310, IKG0311, IKG0329, IKG0312, IKG4145, IKG0309
7-4 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 2.5 mm² Fig. 7-4: Motor power connection 2.5 mm² to MKE terminal box IKG0317, IKG0313, IKG0314, IKG4146, IKG4148, IKG0324, IKG0318
Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 7-5 Power Cable Cross Section 6.0 mm² Fig. 7-5: Motor power connection 6.0 mm² to MKE terminal box IKG0326, IKG0322, IKG0327, IKG4149, IKG0328
7-6 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable
Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 8-1 8 Connection Techniques for Motors with Terminal Box 8.1 Connection to Terminal Box (acc. to Size 132) Power Cable Cross Section 1.5 mm² Fig. 8-1: Motor power connection 1.5 mm² to terminal box (acc. to size 132) IKG4230, IKG4054, IKG4058, IKG4079, RKL4550, IKG4251, IKG4077
8-2 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 2.5 mm² Fig. 8-2: Motor power connection 2.5 mm² to terminal box (acc. to size 132) IKG4230, IKG4231, IKG4075, IKG4076, IKG4079, RKL4551, RKL4552, IKG4252
Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 8-3 Power Cable Cross Section 4.0 mm² Fig. 8-3: Motor power connection 4.0 mm² to terminal box (acc. to size 132) IKG4230, IKG4232, IKG4096, IKG4097, RKL4553, RKL4554, IKG4253, IKG4253, IKG4272
8-4 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 10.0 mm² Fig. 8-4: Motor power connection 10.0 mm² to terminal box (acc. to size 132) IKG4230, RKL4560, RKL4561, RKL4562, RKL4563, RKL4564, RKL4565, RKL4566, RKL4567, RKL4568
Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 8-5 Power Cable Cross Section 16.0 mm² Fig. 8-5: Motor power connection 16.0 mm² to terminal box (acc. to size 132) IKG4230, RKL4569, RKL4570, RKL4571, RKL4572, RKL4574, RKL4575, RKL4576
8-6 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable 8.2 Connection to Terminal Box (acc. to Size 160) Power Cable Cross Section 2.5 mm² Fig. 8-6: Motor power connection 2.5 mm² to terminal box (acc. to size 160) IKG4230, IKG4279, IKG4280, IKG4281, RKL4555, RKL4556, IKG4282
Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 8-7 Power Cable Cross Section 4.0 mm² Direct Connection Terminal box Connection Motor connection via Order Type Ready-made Cable Connect on M8 PG29 IKG4228/xxx,x INK0603 WEF DKR02 DKR03 M8 PG29 IKG4089/xxx,x INK0603 4 3 2 1 DKC**.3 INS0459/K04 M8 PG29 IKG4095/xxx,x INK0603 7 6 5 4 3 2 1 HDS03.* HDS04.* INS0623/K04 M8 M8 PG29 PG29 RKL4557/xxx,x INK0603 RKL4558/xxx,x INK0603 RLS0722/K04 RLS0721/K04 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 HMS01.* W0020/0036 HMD01.* W0020/0036 HCS02.* W0012/0028 HMS01.* HCS02.* W0054/0070 HCS03.*W0070 M8 PG29 IKG4260/xxx,x INK0603 Attention: In connection with DuraDrive (HDC*) max. cable length is 25 m HDC01.1 -A100N INS0486/C04 Connection with Intermediate Connection Terminal box Connection Motor connection via Order Type Ready-made Cable Option Order Type Ready-made Cable M8 PG29 IKG4275/xxx,x INK0603 INS0482/C04 INS0481/C04 INK0603 see Chapter 6 Fig. 6-6 M8 PG29 IKG4260/xxx,x INK0603 INS0486/C04 Flange socket INS0483/C04 KL000064v04_EN Fig. 8-7: Motor power connection 4.0 mm² to terminal box (acc. to size 160) IKG4230, IKG4228, IKG4089, IKG4095, RKL4557, RKL4558, IKG4260, IKG4275
8-8 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 6.0 mm² Fig. 8-8: Motor power connection 6.0 mm² to terminal box (acc. to size 160) IKG4234, IKG4106, IKG4108, RKL4592, RKL4593, IKG4254, IKG4273
Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 8-9 Power Cable Cross Section 10.0 mm² Fig. 8-9: Motor power connection 10.0 mm² to terminal box (acc. to size 160) IKG4236, IKG4126, IKG4128, RKL4594, RKL4595, IKG4255, IKG4274, IKG4165, IKG4166
8-10 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 16.0 mm² Fig. 8-10: Motor power connection 16.0 mm² to terminal box (acc. to size 160) IKG4237, IKG4278, IKG4193, IKG4197, RKL4597, IKG4256, IKG4192
Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 8-11 Power Cable Cross Section 25.0 mm² Fig. 8-11: Motor power connection 25.0 mm² to terminal box (acc. to size 160) IKG4238, IKG4239, IKG4206, IKG4208, RKL4598, RKL4622, IKG4257, IKG4209
8-12 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable 8.3 Connection to Terminal Box (acc. to Size 225) Power Cable Cross Section 16.0 mm² Fig. 8-12: Motor power connection 16.0 mm² to terminal box (acc. to size 180) RKL4577, RKL4578, RKL4579, RKL4580, RKL4582, RKL4583, RKL4584
Rexroth Connection Cable Connection Techniques for Motors with Terminal Box 8-13 Power Cable Cross Section 25.0 mm² Fig. 8-13: Motor power connection 25.0 mm² to terminal box (acc. to size 180) RKL4585, RKL4586, RKL4587, RKL4588, RKL4589, RKL4623, RKL4590, RKL4591
8-14 Connection Techniques for Motors with Terminal Box Rexroth Connection Cable
Rexroth Connection Cable Connection Techniques for Linear Motors 9-1 9 Connection Techniques for Linear Motors 9.1 Notes on Ordering 9.2 State of Linear Motors on Delivery On delivery, linear motors are always supplied with open ends. The machine manufacturer can provide the open cable end with one of the following motor connections: Rotary flange sockets Straight flange sockets Couplings Terminal box The connection line can be continued with a standard cable. Fig. 9-1: Delivery condition of a linear motor
9-2 Connection Techniques for Linear Motors Rexroth Connection Cable 9.3 Power Connection with Connector INS0681 Power Cable Cross Section 1.0 mm² Direct Connection Flange socket Motor connection Order-Type Ready-made Cable Connect on INS0681/C03 INS0681/C03 IKG4008/xxx,x IKG4009/xxx,x INK0653 INK0653 WEF INS0459/K02 4 3 2 1 Terminal strip DKC**.3 INS0680/C03 INS0684/C03 INS0682/C03 INS0681/C03 INS0681/C03 INS0681/C03 IKG4099/xxx,x IKG4017/xxx,x IKG4077/xxx,x INK0653 INK0653 Note: Power cable cross-section 1.0 mm² is not possible. Use power cable cross-section 2.5mm². s.fig.6-3 INK0602 WEF/RT INS0622/K01 INS0623/K03 A1 A2 A3 7 6 5 4 3 2 1 1 2 3 4 3 2 1 7 6 5 4 3 2 1 4 5 6 DKC**.3 16 A HDD02.* HDS02.* HDS03.* HDS04.* INS0681/C03 IKG4119/xxx,x INK0653 RLS0722/K01 1 2 3 4 1 2 3 4 HMS01.* W0020/0036 HCS02.* W0012/0028 INS0681/C03 IKG4006/xxx,x INK0653 A ttention: In connection with DuraDrive (HDC*) max. cable length is 25 m INS0682/C03 HDC01.1 -A040N Connection with Intermediate Connection Flange socket Motor connection Order-Type Ready-made Cable Options Order-Type Ready-made Cable Bulk head connector INS0680/C03 INS0684/C03 INS0681/C03 IKG4006/xxx,x INK0653 INS0682/C03 INS0685 Flange socket INS0681/C03 INK0653 e.g. IKG4006 IKG4008 IKG4009 IKG4017 IKG4077 IKG4099 IKG4119 INS0682/C03 INS0683/C03 KL000062v02_EN Fig. 9-2: Motor power connection 1.0 mm² to INS068x flange socket IKG4008, IKG4009, IKG4099, IKG4017, IKG4077, IKG4119, IKG4006
Rexroth Connection Cable Connection Techniques for Linear Motors 9-3 Power Cable Cross Section 1.5 mm² Fig. 9-3: Motor power connection 1.5 mm² to INS068x flange socket IKG4029, IKG4039, IKG4028, IKG4077, IKG4120, IKG4027
9-4 Connection Techniques for Linear Motors Rexroth Connection Cable Power Cable Cross Section 2.5 mm² Direct Connection Flange socket Motor connection Order Type Ready-made Cable Connect on INS0681/C03 INS0681/C03 IKG4073/xxx,x IKG4071/xxx,x INK0602 INK0602 WEF INS0459/K03 4 3 2 1 Terminal strip DKC**.3 INS0680/C03 INS0684/C03 INS0682/C03 INS0681/C03 INS0681/C03 INS0681/C03 IKG4072/xxx,x IKG4077/xxx,x IKG4137/xxx,x INK0602 INK0602 INK0602 INS0622/K01 INS0623/K03 RLS0722/K03 1 2 3 4 7 6 5 4 3 2 1 4 3 2 1 7 6 5 4 3 2 1 1 2 3 4 HDD02.* HDS02.* HDS03.* HDS04.* HMS01.* W0020/0036 HMD01.* W0020/0036 HCS02.* W0012/0028 INS0681/C03 IKG4134/xxx,x INK0602 RLS0721/K03 1 2 3 4 1 2 3 4 HMS01.* HCS02.* W0054/0070 HCS03.*W0070 INS0681/C03 IKG4074/xxx,x INK0602 Attention: In connection with DuraDrive (HDC*) max. cable length is 25 m INS0682/C03 HDC01.1 -A040N Connection with Intermediate Connection Flange socket Motor connection Order Type Ready-made Cable Options Order Type Ready-made Cable Bulk head connector INS0680/C03 INS0684/C03 INS0681/C03 IKG4074/xxx,x INK0602 INS0682/C03 INS0685 Flange socket INS0681/C03 INK0602 e.g. IKG4071 IKG4072 IKG4073 IKG4074 IKG4077 IKG4134 IKG4137 INS0682/C03 INS0683/C03 KL000065v03_EN Fig. 9-4: Motor power connection 2.5 mm² to INS0680 flange socket IKG4073, IKG4071, IKG4072, IKG4077, IKG4137, IKG4134, IKG4074
Rexroth Connection Cable Connection Techniques for Linear Motors 9-5 9.4 Power Connection with Connector INS0481 Power Cable Cross Section 1.5 mm² Direct Connection Flange socket Motor connection Order Type Ready-made Cable Connect on INS0481/C02 IKG4053/xxx,x INK0650 WEF DKR02 DKR03 IKG4060/xxx,x INK0650 4 3 2 1 DKC**.3 INS0481/C02 INS0459/K02 INS0481/C02 IKG4055/xxx,x INK0650 INS0622/K01 7 6 5 4 3 2 1 4 3 2 1 HDD02.* HDS02.* INS0480/C03 INS0484/C03 INS0481/C03 IKG4067/xxx,x Note: Power wire cross-section 1.5 mm² is not possible! Use power wire cross-section 2.5 mm². See Fig.6-5 INK0602 INS0623/K03 7 6 5 4 3 2 1 HDS03.* HDS04.* INS0482/C03 INS0481/C02 IKG4140/xxx,x INK0650 RLS0722/K02 1 2 3 4 1 2 3 4 HMS01.* W0020/0036 HMD01.* W0020/0036 HCS02.* W0012/0028 INS0481/C02 IKG4115/xxx,x INK0650 RLS0721/K02 1 2 3 4 1 2 3 4 HMS01.* HCS02.* W0054/0070 HCS03.*W0070 INS0481/C02 IKG4052/xxx,x INK0650 Attention: In connection with DuraDrive (HDC*) max. cable length is 25 m INS0486/C02 HDC01.1 -A100N Connection with Intermediate Connection Flange socket Motor connection Order Type Ready-made Cable Option Order Type Ready-made Cable INS0480/C03 INS0484/C03 INS0481/C02 IKG4051/xxx,x INK0650 IKG4052/xxx,x INK0650 INS0482/C02 Flange socket INS0481/C02 INK0650 e.g. IKG4052 IKG4053 IKG4055 IKG4060 IKG4115 IKG4140 INS0482/C03 INS0481/C02 INS0486/C02 INS0483/C02 KL000145v03_EN Fig. 9-5: Motor power connection 1.5 mm² to INS048x flange socket IKG4053, IKG4060, IKG4055, IKG4067, IKG4140, IKG4115, IKG4052, IKG4051
9-6 Connection Techniques for Linear Motors Rexroth Connection Cable Power Cable Cross Section 2.5 mm² Fig. 9-6: Motor power connection 2.5 mm² to INS048x flange socket IKG4063, IKG4070, IKG4068, IKG4067, IKG4139, IKG4116, IKG4062, IKG4061
Rexroth Connection Cable Connection Techniques for Linear Motors 9-7 Power Cable Cross Section 4.0 mm² Fig. 9-7: Motor power connection 4.0 mm² to INS048x flange socket IKG4083, IKG4090, IKG4087, IKG4177, IKG4117, IKG4082, IKG4081
9-8 Connection Techniques for Linear Motors Rexroth Connection Cable Power Cable Cross Section 6.0 mm² Fig. 9-8: Motor power connection 6.0 mm² to INS048x flange socket IKG4103, IKG4110, IKG4107, IKG4118, IKG4215, IKG4102, IKG4101
Rexroth Connection Cable Connection Techniques for Linear Motors 9-9 Power Cable Cross Section 10.0 mm² Fig. 9-9: Motor power connection 10.0 mm² to INS048x flange socket IKG4123, IKG4130, IKG4127, IKG4175, IKG4169, IKG4122, IKG4121
9-10 Connection Techniques for Linear Motors Rexroth Connection Cable 9.5 Power Connection with Connector INS0381 Power Cable Cross Section 16.0 mm² Fig. 9-10: Motor power connection 16.0 mm² to INS0380 flange socket IKG4183, IKG4276, IKG4200, IKG4186, IKG4172, IKG4182, IKG4181
Rexroth Connection Cable Connection Techniques for Linear Motors 9-11 Power Cable Cross Section 25.0 mm² Fig. 9-11: Motor power connection 25.0 mm² to INS038x flange socket IKG4203, IKG4277, IKG4210, IKG4204, IKG4173, RKL4620, IKG4202, IKG4201
9-12 Connection Techniques for Linear Motors Rexroth Connection Cable 9.6 Power Connection via Terminal Box Power Cable Cross Section 1.0 mm² Fig. 9-12: Motor power connection 1.0 mm² on terminal box, IKG4241, IKG4242, IKG4243, IKG4250, RKL4600, IKG4261
Rexroth Connection Cable Connection Techniques for Linear Motors 9-13 Power Cable Cross Section 1.5 mm² Fig. 9-13: Motor power connection 1.5 mm² on terminal box, IKG4244, IKG4245, IKG4246, IKG4250, RKL4601, IKG4262
9-14 Connection Techniques for Linear Motors Rexroth Connection Cable Power Cable Cross Section 2.5 mm² Fig. 9-14: Motor power connection 2.5 mm² on terminal box, IKG4247, IKG4248, IKG4249, IKG4250, RKL4602, RKL4603, IKG4263
Rexroth Connection Cable Connection Techniques for Linear Motors 9-15 Power Cable Cross Section 4.0 mm² Fig. 9-15: Motor power connection 4.0 mm² on terminal box, IKG4091, IKG4092, IKG4093, RKL4604, RKL4605, IKG4265
9-16 Connection Techniques for Linear Motors Rexroth Connection Cable Power Cable Cross Section 6.0 mm² Fig. 9-16: Motor power connection 6.0 mm² on terminal box, IKG4111, IKG4112, IKG4113, RKL4606, RKL4607, IKG4266
Rexroth Connection Cable Connection Techniques for Linear Motors 9-17 Power Cable Cross Section 10.0 mm² Direct Connection Terminal box Connection Wire end ferrules Order Type Ready-made Cable Connect on WEF IKG4131/xxx,x INK0605 WEF Terminal strip WEF IKG4132/xxx,x INK0605 INS0459/K10 4 3 2 1 DKC**.3 WEF IKG4133/xxx,x INK0605 INS0623/K10 7 6 5 4 3 2 1 HDS03.* HDS04.* WEF RKL4608/xxx,x INK0605 RLS0721/K10 1 2 3 4 1 2 3 4 HMS01.* HCS02.* W0054/0070 HCS03.*W0070 WEF RKL4609/xxx,x INK0605 RLS0723/K10 1 2 3 4 HMS01.* W0150/0210 HCS03.* W0100/0150 WEF IKG4267/xxx,x INK0605 Attention: In connection with DuraDrive (HDC*) max. cable length is 25 m INS0486/L10 HDC01.1 -A100N KL000086v04_EN Fig. 9-17: Motor power connection 10.0 mm² on terminal box, IKG4131, IKG4132, IKG4133, RKL4608, RKL4609, IKG4267
9-18 Connection Techniques for Linear Motors Rexroth Connection Cable Power Cable Cross Section 16.0 mm² Fig. 9-18: Motor power connection 16.0 mm² on terminal box, IKG4194, IKG4195, IKG4196, RKL4611, IKG4268
Rexroth Connection Cable Connection Techniques for Linear Motors 9-19 Power Cable Cross Section 25.0 mm² Fig. 9-19: Motor power connection 25.0 mm² on terminal box, IKG4211, IKG4212, IKG4213, RKL4612, RKL4624, IKG4269
9-20 Connection Techniques for Linear Motors Rexroth Connection Cable Power Cable Cross Section 35.0 mm² Fig. 9-20: Motor power connection 35.0 mm² on terminal box, RKL4625, RKL4626, RKL4627, RKL4628, RKL4629
Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box 10-1 10 Connection Techniques for IndraDyn A Motors with Terminal Box 10.1 Connection on Terminal Box (Size 1) Power Cable Cross Section 2.5 mm² Fig. 10-1: Motor power connection 2.5 mm² on terminal box (size 1), RKL4401, RKL4421, RKL4431, RKL4441, RKL4481, RKL4497, RKL4461, RKL4521
10-2 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 4.0 mm² Fig. 10-2: Motor power connection 4.0 mm² on terminal box (size 1), RKL4402, RKL4422, RKL4442, RKL4502, RKL4482, RKL4462, RKL4522
Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box 10-3 Power Cable Cross Section 6.0 mm² Fig. 10-3: Motor power connection 6.0 mm² on terminal box (size 1), ), RKL4403, RKL4423, RKL4443, RKL4483, RKL4463, RKL4523
10-4 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 10.0 mm² Fig. 10-4: Motor power connection 10.0 mm² on terminal box (size 1), RKL4404, RKL4424, RKL4444, RKL4504, RKL4484, RKL4464, RKL4524
Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box 10-5 10.2 Connection on Terminal Box (Size 2) Power Cable Cross Section 2.5 mm² Fig. 10-5: Motor power connection 2.5 mm² on terminal box (size 2), RKL4405, RKL4425, RKL4437, RKL4445, RKL4485, RKL4498, RKL4465, RKL4525
10-6 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 4.0 mm² Fig. 10-6: Motor power connection 4.0 mm² on terminal box (size 2), RKL4406, RKL4426, RKL4446, RKL4506, RKL4486, RKL4466, RKL4526
Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box 10-7 Power Cable Cross Section 6.0 mm² Fig. 10-7: Motor power connection 6.0 mm² on terminal box (size 2), ), RKL4407, RKL4427, RKL4447, RKL4487, RKL4467, RKL4527
10-8 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 10.0 mm² Fig. 10-8: Motor power connection 10.0 mm² on terminal box (size 2), RKL4408, RKL4428, RKL4448, RKL4508, RKL4488, RKL4468, RKL4528
Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box 10-9 Power Cable Cross Section 16.0 mm² Fig. 10-9: Motor power connection 16.0 mm² on terminal box (size 2), ), RKL4409, RKL4429, RKL4449, RKL4489, RKL4469, RKL4529
10-10 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 25.0 mm² Fig. 10-10: Motor power connection 25.0 mm² on terminal box (size 2), RKL4541, RKL4542, RKL4543, RKL4544, RKL4545, RKL4546, RKL4547
Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box 10-11 10.3 Connection on Terminal Box (Size 3) Power Cable Cross Section 2.5 mm² Fig. 10-11: Motor power connection 2.5 mm² on terminal box (size 3), RKL4501, RKL4503, RKL4505, RKL4507, RKL4510, RKL4511, RKL4513, RKL4537
10-12 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 4.0 mm² Fig. 10-12: Motor power connection 4.0 mm² on terminal box (size 3), RKL4412, RKL4432, RKL4452, RKL4512, RKL4492, RKL4472, RKL4532
Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box 10-13 Power Cable Cross Section 6.0 mm² Fig. 10-13: Motor power connection 6.0 mm² on terminal box (size 3), RKL4413, RKL4433, RKL4453, RKL4493, RKL4473, RKL4533
10-14 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 10.0 mm² Fig. 10-14: Motor power connection 10.0 mm² on terminal box (size 3RKL4414, RKL4434, RKL4454, RKL4514, RKL4494, RKL4474, RKL4534
Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box 10-15 Power Cable Cross Section 16.0 mm² Fig. 10-15: Motor power connection 16.0 mm² on terminal box (size 3), RKL4415, RKL4435, RKL4455, RKL4495, RKL4475, RKL4535
10-16 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 25.0 mm² Fig. 10-16: Motor power connection 25.0 mm² on terminal box (size 3), RKL4410, RKL4430, RKL4450, RKL4490, RKL4439, RKL4470, RKL4530
Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box 10-17 Power Cable Cross Section 35.0 mm² Fig. 10-17: Motor power connection 35.0 mm² on terminal box (size 3), RKL4411, RKL4451, RKL4491, RKL4548, RKL4471, RKL4531
10-18 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable 10.4 Connection on Terminal Box (Size 4) Power Cable Cross Section 10.0 mm² Fig. 10-18: Motor power connection 10.0 mm² on terminal box (size 4). RKL4416, RKL4436, RKL4456, RKL4496, RKL4516, RKL4476, RKL4536
Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box 10-19 Power Cable Cross Section 16.0 mm² Fig. 10-19: Motor power connection 16.0 mm² on terminal box (size 4), ), RKL4420, RKL4440, RKL4460, RKL4520, RKL4480, RKL4540
10-20 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 25.0 mm² Fig. 10-20: Motor power connection 25.0 mm² on terminal box (size 4), RKL4418, RKL4438, RKL4458, RKL4518, RKL4457, RKL4478, RKL4538
Rexroth Connection Cable Connection Techniques for IndraDyn A Motors with Terminal Box 10-21 Power Cable Cross Section 35.0 mm² Fig. 10-21: Motor power connection 35.0 mm² on terminal box (size 4), RKL4419, RKL4459, RKL4519, RKL4499, RKL4479, RKL4539
10-22 Connection Techniques for IndraDyn A Motors with Terminal Box Rexroth Connection Cable Power Cable Cross Section 50.0 mm² Fig. 10-22: Motor power connection 50.0 mm² on terminal box (size 4), RKL4417, RKL4517, RKL4477
Rexroth Connection Cable Connection Techniques for MSM motors 11-1 11 Connection Techniques for MSM motors 11.1 Notes on Ordering The maximum total length of a cable running from a MSM motor to the drive controller is 40 m with a maximum of two intermediate connection sites. 11.2 Power Connection for Motor Connection INS0751 Power Cable Cross Section 0.75 mm² Fig. 11-1: Motor power connection 0.75 mm² for MSM motors, IKG0331, IKG0332
11-2 Connection Techniques for MSM motors Rexroth Connection Cable
Rexroth Connection Cable Connection Techniques for Encoders 12-1 12 Connection Techniques for Encoders 12.1 Encoder Connections INS0514, INS0524, INS0613, INS0638, INS0676 Encoder Connector Straight Version Fig. 12-1: Encoder connection on flange socket INS0514, -0524, -0613, -0638, -0676 IKS4374, IKS4042, IKS5003, IKS4376, IKS4065
12-2 Connection Techniques for Encoders Rexroth Connection Cable Encoder Connector Angular Version Fig. 12-2: Encoder connection on flange socket INS0514, -0524, -0613 IKS4375, IKS4044, IKS5005, IKS4377, IKS4066
Rexroth Connection Cable Connection Techniques for Encoders 12-3 12.2 Encoder Connection INS0629, INS0655, INS0719 Encoder Connector Straight Version Fig. 12-3: Encoder connection on flange socket INS0629, INS0665 IKS4020, IKS5007, IKS4022, IKS4021
12-4 Connection Techniques for Encoders Rexroth Connection Cable Direct Connection Flange socket Encoder connection Order Type Ready-made Cable Connect on IKS4132/xxx,x INK0720 INS0379/C01 DLF01.1M INS0760/L01 15 1 INS0629 INS0379/C01 RKG0002/xxx,x INK0720 HDC1.1A*** / X8 HMS,HCS / EN2 INS0719 INS0761/L01 15 1 RKG0013/xxx,x INK0720 INS0379/C01 DKC1**.3 / X8 INS0761/L01 1 15 KL000141v03_EN Fig. 12-4: Encoder connection on flange socket INS0629, INS0719 IKS4132, RKG0002, RKG0013
Rexroth Connection Cable Connection Techniques for Encoders 12-5 Encoder Connector Angular Version Direct Connection Flange socket Encoder connection Order-Type Ready-made Cable INS0629/. INS0664/C01 IKS4023/xxx,x INK0532 INS0652/L01 25 1 Connect on Heidenhain controller TNC410M, 426M, 430M, itnc530, CNC Pilot 4290 IKS5006/xxx,x INK0691 Connect on RD52-SR- X18 INS0665/. INS0664/C01 INS0695/C01 26 1 Connection with Intermediate Connection Flange socket Encoder connection Order-Type Ready-made Cable Order-Type Ready-made Cable INS0629/. IKS4025/xxx,x INK0532 INS0643/C01 INS0379/C01 e.g. IKS4020 IKS4022 IKS5007 INS0664/C01 Bulk head connector IKS4024/xxx,x INK0532 KL000060v02_EN INS0665/. INS0664/C01 INS0649/C01 INS0627/A01 Fig. 12-5: Encoder connection on flange socket INS0629, INS0665 IKS4023, IKS5006, IKS4025, IKS4024
12-6 Connection Techniques for Encoders Rexroth Connection Cable 12.3 Encoder Connection for MKD025/041/071/090 Fig. 12-6: Encoder connection on terminal box MKD - IKS4103, IKS4043, IKS5004, IKS4153, IKS4151
Rexroth Connection Cable Connection Techniques for Encoders 12-7 12.4 Encoder Connection for MKE037/047/098 Fig. 12-7: Encoder connection on terminal box MKE037/047/098 IKS0205, IKS0223, IKS0204, IKS0206
12-8 Connection Techniques for Encoders Rexroth Connection Cable 12.5 Encoder Connection for MKE118 Fig. 12-8: Encoder connection on terminal box MKE118 IKS0225, IKS0226, IKS0227, IKS0228
Rexroth Connection Cable Connection Techniques for Encoders 12-9 12.6 Encoder Connection for RGS1000, RGS1003, RGS1004 Fig. 12-9: Encoder connection on flange socket RGS1000 RKG4200, RKG4201
12-10 Connection Techniques for Encoders Rexroth Connection Cable
Rexroth Connection Cable Connection Techniques for RefuDrive 13-1 13 Connection Techniques for RefuDrive 13.1 Voltage Signal Encoder 1Vss Fig. 13-1: Straight encoder connection on RD52-G2-X48 u. RD52-SR-X18 IKS5015, IKS5001 Fig. 13-2: Angular encoder connection on RD52-G2-X48 and RD52-SR-X18 IKS5016, IKS5002
13-2 Connection Techniques for RefuDrive Rexroth Connection Cable
Rexroth Connection Cable Connection Techniques for Diax 04 14-1 14 Connection Techniques for Diax 04 14.1 Serial Interface X2 RS 232 Interface Available cable lengths are: IKB0003/00,12 IKB0005/002,0 IKB0005/005,0 IKB0005/010,0 IKB0005/015,0 Fig. 14-1: RS 232 interface for Diax 04 - IKB0005, IKB0003 Note: For related documentation including terminal diagram and technical information refer to DIAX04-HDD+HDS**G2-PRxx- EN-P, MNR: R911 280446. R911 280458.
14-2 Connection Techniques for Diax 04 Rexroth Connection Cable RS 485 Interface Available cable lengths are: IKB0003/00,12 Note: The total length of the ready-made cables IKB0018 and IKB0019 can be selected as desired. The transmission length ranges up to 500 m. Fig. 14-2: RS 485 interface for Diax 04 - IKB0019, IKB0018, IKB0003 Note: For related documentation including terminal diagram and technical information refer to DIAX04-HDD+HDS**G2-PRxx- EN-P, MNR: R911 280446.
Rexroth Connection Cable Connection Techniques for Diax 04 14-3 14.2 DAE02.1M (ANALOG Interface with Actual Position Value) Note: The clock frequency depends on the line length. For further details refer to documentation DOK-DIAX04-PLUG*IN*MOD- PRxx-EN-P with MNR: R911 275156. R911 273140. Absolute Value Encoder - Emulator (SSI Data Format) Fig. 14-3: Absolute Value Encoder - Emulator (SSI Data Format) IKS4031 Incremental Encoder - Emulator Fig. 14-4: Incremental encoder Emulator IKS4182
14-4 Connection Techniques for Diax 04 Rexroth Connection Cable 14.3 DAG01.2 (Encoder Interface) EnDat-Interface GDM/GDS 2.x Fig. 14-5: Connection cable for slide-in module DAG IKS4191, IKS4142, IKS4012
Rexroth Connection Cable Connection Techniques for Diax 04 14-5 GDM/GDS1.x Fig. 14-6: Connection cable for slide-in module DFF - IKS4375, IKS4374, IKS4376, IKS4377, IKS4065, IKS4066
14-6 Connection Techniques for Diax 04 Rexroth Connection Cable SSI-Interface Direct Connection Flange socket Encoder connection Order Type Ready-made Cable Connect on DAG01.2M IKS4136/xxx,x INK0209 INS0225/. INS0639/C01 INS0769/L01 25 1 Connection with Intermediate Connection Flange socket Encoder connection Order Type Ready-made Cable Option Order Type Ready-made Cable Connect on DAG01.2M IKS4004xxx,x INK0209 IKS4136/xxx,x INK0209 INS0639/C01 INS0496/C01 INS0639/C01 INS0769/L01 INS0225/. IKS4011/xxx,x INK0209 Bulk head connector IKS4010/xxx,x INK0209 25 1 INS0639/C01 INS0488/C01 INS0313/A01 INS0498/C01 INS0769/L01 25 1 KL000090v03_EN Fig. 14-7: Connection cable for slide-in module DAG IKS4136, IKS4004, IKS4011, IKS4010
Rexroth Connection Cable Connection Techniques for Diax 04 14-7 14.4 Input/Output Interface DEA Fig. 14-8: Connection cable for slide-in module DEA IKS4123 DEA08.1M, -09.1M, -10.1M / -28.1M, -29.1M, -30.1M Fig. 14-9: Connection cable for slide-in module DEA IKS4186
14-8 Connection Techniques for Diax 04 Rexroth Connection Cable 14.5 DEF01.1M (Position Interface for Rectangular Signals) Note The maximum total length of the cable connection from the motor to the drive controller is 30 m with a maximum of two intermediate connection sites. If the number of intermediate connections and cables exceeds two and if cables with a total length of almost 30 m are used, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth. Fig. 14-10: Connection cable for slide-in module DEF - IKS4035, IKS4331, IKS4009, IKS4007, IKS4008, IKS4006, IKS4005
Rexroth Connection Cable Connection Techniques for Diax 04 14-9 14.6 DFF01.1M (Encoder Interface) Connection between two drive controllers Note: The maximum cable length for the cable in Fig. 14-11 is 5m! Fig. 14-11: Connection cable for slide-in module DFF IKS0024
14-10 Connection Techniques for Diax 04 Rexroth Connection Cable 14.7 DLF01.1M (High-Resolution Position Interface for Signals) Voltage Signals Fig. 14-12: Connection cable for slide-in module DLF (voltage signals) - IKS4131, IKS4384, IKS4388, IKS4014, IKS4013
Rexroth Connection Cable Connection Techniques for Diax 04 14-11 Current Signals Direct Connection Encoder connection INS0499/C01 Order-Type Ready-made Cable IKS4129/xxx,x INK0280 Connect on DLF01.1M INS0493/C01 IKS4130/xxx,x INK0280 15 1 INS0760/L01 15 1 INS0760/L01 Connection with Intermediate Connection Encoder connection Order-Type Ready-made Cable Options Order-Type Ready-made Cable Connect on DLF01.1M IKS4016/xxx,x INK0280 IKS4130/xxx,x INK0280 INS0493/C01 INS0495/C01 INS0493/C01 IKS4017/xxx,x INK0280 Bulk head connector IKS4015/xxx,x INK0280 INS0760/L01 15 1 INS0493/C01 INS0488/C01 INS0313/A01 INS0498/C01 15 1 INS0760/L01 KL000094v02_EN Fig. 14-13: Connection cable for slide-in module DLF (current signals) - IKS4129, IKS4130, IKS4016, IKS4017, IKS4015
14-12 Connection Techniques for Diax 04 Rexroth Connection Cable 14.8 DRF01.1M (Analog Signal Interface) Direct Connection Connect on Terminal strip Order-Type Ready-made Cable Connect on DRF01.1M WEF IKS4099/xxx,x INK0280 15 INS0760/L01 1 KL000029v02_EN Fig. 14-14: Connection cable slide-in module DRF IKS4099 14.9 DSA01.1M (Absolute Value Encoder - Emulator) Fig. 14-15: Connection cable for slide-in module DAS IKS4031
Rexroth Connection Cable Connection Techniques for Diax 04 14-13 14.10 DSS02.1M (Sercos Interface) Note: The maximum total length of the cable connection from the motor to the drive controller, with a maximum of two intermediate connection sites, is for the cables shown in Figs.14-16 and 14-17 40m! The maximum attenuation values of 12.5 db must not be exceeded either. If several intermediate connection sites are necessary, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth. Available cables (on stock) in defined lengths: RKO0100/00,15 RKO0100/00,25 RKO0100/00,30 RKO0100/00,50 FO cables 2.2 mm RKO0100 RKO0101/005,5 RKO0101/010,0 RKO0101/015,0 RKO0101/020,0 Fig. 14-16: Connection cables for slide-in modules DSS - RKO0100
14-14 Connection Techniques for Diax 04 Rexroth Connection Cable FO cables 6.0 mm RKO0101 Fig. 14-17: Connection cables for slide-in modules DSS - RKO0101
Rexroth Connection Cable Connection Techniques for Diax 04 14-15 14.11 DZF02.1M, DZF03.1M (Gear Wheel Encoder Interface) Fig. 14-18: Connection cable for slide-in module DZF IKS4314, IKS4322, IKS4321, IKS4088
14-16 Connection Techniques for Diax 04 Rexroth Connection Cable
Rexroth Connection Cable Connection Techniques for EcoDrive 03 15-1 15 Connection Techniques for EcoDrive 03 15.1 Interface to Master Communication Parallel Interface I Fig. 15-1: Parallel Interface I IKS0214 Parallel Interface II Fig. 15-2: Parallel Interface II IKS4037
15-2 Connection Techniques for EcoDrive 03 Rexroth Connection Cable Sercos Interface Internal and External Installation Note: The maximum total length of the cable connection from the motor to the drive controller, with a maximum of two intermediate connection sites for the cables shown in Figs.15-3 and 15-4 is 40m! The maximum attenuation values of 12.5 db must not be exceeded either. If several intermediate connection sites are necessary, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth. Available cables (on stock) in defined lengths: RKO0100/00,15 RKO0100/00,25 RKO0100/00,30 RKO0100/00,50 RKO0101/005,5 RKO0101/010,0 RKO0101/015,0 RKO0101/020,0 FO cables 2.2 mm RKO0100 Fig. 15-3: Sercos Interface, internal installation - RKO0100
Rexroth Connection Cable Connection Techniques for EcoDrive 03 15-3 FO cables 6.0 mm RKO0101 Fig. 15-4: Sercos Interface, external installation - RKO0101
15-4 Connection Techniques for EcoDrive 03 Rexroth Connection Cable Profibus - Interface Note: Bosch Rexroth does not supply the connection cables required for PROFIBUS interfaces as ready-made cables. Single components required Profibus connector Cable according to DIN EN 50170/2 Version 1996 The following profibus connectors are available: Order-Type PPOFIBUS-Connector INS0540 on off KL000003v02_EN Fig. 15-5: Profibus connector INS0540 Fig. 15-6: Profibus connector INS0541 Note: For detailed description of the profibus interface, please refer to DOK-ECODR3-DKC**.3-PRxx-EN-P with MNR: R911 280107.
Rexroth Connection Cable Connection Techniques for EcoDrive 03 15-5 15.2 Serial Interface X2 RS 232 Interface Note: The cables listed below are available only in defined lengths. Available cables (on stock) in defined lengths: IKB0005/002,0 IKB0005/005,0 IKB0005/010,0 IKB0005/015,0 Fig. 15-7: RS 232 interface for EcoDrive 03 - IKB0005 Note: For more technical information, please refer to DOK- ECODR3-DKC**.3****-PRxx-EN-P with MNR: R911 280107. R911 279714.
15-6 Connection Techniques for EcoDrive 03 Rexroth Connection Cable RS 485 Interface Note: The transmission length is 500 m. Direct Connection Connect on PC Connect on DKC**.3 (X2) Order Type Ready-made Cable Connect on DKC**.3 (X2) 15 15 1 INS0619/K01 IKB0019/xxx,x IKB0018/xxx,x INK0572 INK0572 1 INS0619/K01 1 9 INS0768/L01 KL000041v03_EN Fig. 15-8: RS 485 Interface for EcoDrive 03 - IKB0019, IKB0018 Note: For more technical information, please refer to DOK- ECODR3-DKC**.3****-PRxx-EN-P with MNR: R911 280107.
Rexroth Connection Cable Connection Techniques for EcoDrive 03 15-7 15.3 X8 Encoder 2 EnDat-Interface GDM/GDS 2.x Note: The maximum total length of the cable connection in Fig. 15-9 from the encoder to the drive controller is 20 m. 20m. If the number of intermediate connections and cables exceeds two and if cables with a total length of almost 20m are used, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth. Fig. 15-9: Connection cable EnDat encoder on EcoDrive 03 - IKS4001, IKS4191, IKS4012 Note: For more technical information, please refer to DOK- ECODR3-DKC**.3****-PRxx-EN-P with MNR: R911 280107.
15-8 Connection Techniques for EcoDrive 03 Rexroth Connection Cable Master Axis Encoder GDM/GDS 1.x Fig. 15-10: Connection cable for slide-in module DFF - IKS4375, IKS4374, IKS4376, IKS4377, IKS4065, IKS4066
Rexroth Connection Cable Connection Techniques for EcoDrive 03 15-9 Incremental encoder Fig. 15-11: Connection cable for incremental encoder on EcoDrive 03 - IKS4019, IKS4009, IKS4007
15-10 Connection Techniques for EcoDrive 03 Rexroth Connection Cable Voltage Signal Encoder 1Vss Fig. 15-12: Connection cable for voltage signals on EcoDrive 03 - IKS4389, IKS4002, IKS4388
Rexroth Connection Cable Connection Techniques for EcoDrive Cs 16-1 16 Connection Techniques for EcoDrive Cs 16.1 Serial Interface X6 RS 232 Interface Note: The maximum total length of the cable connection from the motor to the drive controller, with a maximum of two intermediate connection sites, is 40m (for the cables shown in Figs. 16-2 and 16-3). The maximum attenuation values of 12.5 db must not be exceeded either. If several intermediate connection sites are necessary, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth. Available cables (on stock) in defined lengths: IKB0041/002,0 IKB0041/005,0 IKB0041/010,0 IKB0041/015,0 Die angegebenen Kabel sind nur in festen Längen zu beziehen. Note: For more technical information, please refer to DOK- ECODR3-DKC**.3-CS-PRxx-EN-P with MNR: R911 295758. R911 295757. Fig. 16-1: RS 232 Interface for EcoDrive Cs - IKB0041
16-2 Connection Techniques for EcoDrive Cs Rexroth Connection Cable Sercos Interface FO cables 2.2 mm RKO0100 Fig. 16-2: Sercos Interface, internal installation - RKO0100 FO cables 6.0 mm RKO0101 Fig. 16-3: Sercos Interface, external installation - RKO0101
Rexroth Connection Cable Connection Techniques for EcoDrive Cs 16-3 Encoder connection Fig. 16-4: Encoder connection straight design to INS0754 - IKS0230, IKS0232
16-4 Connection Techniques for EcoDrive Cs Rexroth Connection Cable
Rexroth Connection Cable Connection Techniques for DuraDrive 17-1 17 Connection Techniques for DuraDrive 17.1 Serial Interface X2 Note: The maximum total length of the cables (only valid for the cables in this chapter) running from the motor or encoder to the drive controller is 25 m with a maximum of two intermediate connection sites. The maximum attenuation values of 12.5 db must not be exceeded either. If several intermediate connection sites are necessary, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth. RS 232 Interface Fig. 17-1: RS 232 interface for DuraDrive - IKB0006 17.2 X8 Encoder 2 Note: The maximum total length of a cable running from an encoder to the drive controller is 25m with a maximum of two intermediate connection sites. If the number of intermediate connections and cables exceeds two and if cables with a total length of almost 25m are used, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth.
17-2 Connection Techniques for DuraDrive Rexroth Connection Cable EnDat-Interface GDM/GDS 2.x Fig. 17-2: Connection cable EnDat encoder on DuraDrive - IKS4038, IKS4191, IKS4012
Rexroth Connection Cable Connection Techniques for DuraDrive 17-3 Master Axis Encoder GDM/GDS 1.x Fig. 17-3: Connection cable for slide-in module DFF - IKS4375, IKS4374, IKS4376, IKS4377, IKS4065, IKS4066
17-4 Connection Techniques for DuraDrive Rexroth Connection Cable Incremental encoder Fig. 17-4: Connection cable for incremental encoder on DuraDrive - IKS4039, IKS4009, IKS4007
Rexroth Connection Cable Connection Techniques for DuraDrive 17-5 Voltage Signal Encoder 1Vss Direct Connection Flange socket Connection external encoder Order-Type Ready-made Cable Connect on HDC1.1A*** / X8 IKS4040/xxx,x INK0280 INS0451/C01 Encoder connection INS0761/L01 15 1 INS0675/. IKS4041/xxx,x INK0280 INS0639/C01 INS0677/. INS0761/L01 15 1 Connection with Intermediate Connection Flange socket Encoder connection Order-Type Ready-made Cable Order-Type Ready-made Cable Connect on HDC1.1A*** / X8 INS0675/. IKS4388/xxx,x INK0280 IKS4041/xxx,x INK0280 INS0639/C01 INS0496/C01 INS0639/C01 INS0677/. INS0761/L01 15 1 KL000067v02_EN Fig. 17-5: Connection cable voltage signals for DuraDrive - IKS4040, IKS4041, IKS4388
17-6 Connection Techniques for DuraDrive Rexroth Connection Cable
Rexroth Connection Cable Connection Techniques for IndraDrive 18-1 18 Connection Techniques for IndraDrive 18.1 Serial Interface X2 RS 232 Interface Available cables (on stock) in defined lengths: IKB0041/002.0 IKB0041/005.0 IKB0041/010.0 IKB0041/015.0 These cables can be purchased with defined lengths only. Note: The maximum total length of the cable connection from the motor to the drive controller is 20 m with a maximum of two intermediate connection sites (see Fig. 18-1). If the number of intermediate connections and cables exceeds two and if cables with a total length of almost 20m are used, an application test should be carried out. In such cases, we urgently recommend you to consult Bosch Rexroth. Fig. 18-1: RS 232 interface for IndraDrive - IKB0041 Note: For more technical information, please refer to DOK-INDRV*- CSH********-PRxx-DE-P with MNR: R911 295012.
18-2 Connection Techniques for IndraDrive Rexroth Connection Cable 18.2 EnDat Encoder GDM/GDS 2.x Fig. 18-2: Connection cable EnDat encoder on IndraDrive - IKS4038, IKS4191, IKS4012
Rexroth Connection Cable Connection Techniques for IndraDrive 18-3 GDM/GDS 1.x Fig. 18-3: Connection cable for slide-in module DFF - IKS4375, IKS4374, IKS4376, IKS4377, IKS4065, IKS4066
18-4 Connection Techniques for IndraDrive Rexroth Connection Cable 18.3 Incremental Encoder 5VTTL Fig. 18-4: Connection cable for incremental encoder on IndraDrive - IKS4039, IKS4009, IKS4007
Rexroth Connection Cable Connection Techniques for IndraDrive 18-5 18.4 Voltage Signal Encoder 1Vss Direct Connection Flange socket Connection Foreign Encoder Order Type Ready-made Cable Connect on HMS,HCS/EN2 IKS4040/xxx,x INK0280 INS0451/C01 Encoder connection INS0761/L01 15 1 INS0675/. IKS4041/xxx,x INK0280 INS0639/C01 INS0677/. INS0761/L01 15 1 Connection with Intermediate Connection Flange socket Encoder connection Order Type Ready-made Cable Order Type Ready-made Cable Connect on HMS,HCS/EN2 INS0675/. IKS4388/xxx,x INK0280 IKS4041/xxx,x INK0280 INS0639/C01 INS0496/C01 INS0639/C01 INS0677/. INS0761/L01 15 1 KL000148v01_EN Fig. 18-5: Connection cable voltage signals for IndraDrive - IKS4040, IKS4041, IKS4388
18-6 Connection Techniques for IndraDrive Rexroth Connection Cable 18.5 Integrated Safety Technique E/A L1 + S1 Direct Connection Connect on Terminal strip Order Type Ready-made Cable Connect on HSI01/HSI11 WEF RKS0001/xxx,x INK0448 INS0525/L01 1 9 KL000143v03_EN Fig. 18-6: Connection on IndraDrive optional module for safety technique E/A L1+S1 RKS0001
Rexroth Connection Cable Service & Support 19-1 19 Service & Support 19.1 Helpdesk Unser Kundendienst-Helpdesk im Hauptwerk Lohr am Main steht Ihnen mit Rat und Tat zur Seite. Sie erreichen uns Our service helpdesk at our headquarters in Lohr am Main, Germany can assist you in all kinds of inquiries. Contact us - telefonisch - by phone: +49 (0) 9352 40 50 60 über Service Call Entry Center Mo-Fr 07:00-18:00 - via Service Call Entry Center Mo-Fr 7:00 am - 6:00 pm - per Fax - by fax: +49 (0) 9352 40 49 41 - per e-mail - by e-mail: service.svc@boschrexroth.de 19.2 Service-Hotline Außerhalb der Helpdesk-Zeiten ist der Service direkt ansprechbar unter After helpdesk hours, contact our service department directly at +49 (0) 171 333 88 26 oder - or +49 (0) 172 660 04 06 19.3 Internet Unter www.boschrexroth.com finden Sie ergänzende Hinweise zu Service, Reparatur und Training sowie die aktuellen Adressen *) unserer auf den folgenden Seiten aufgeführten Vertriebsund Servicebüros. Verkaufsniederlassungen Niederlassungen mit Kundendienst Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mit unserem für Sie nächstgelegenen Ansprechpartner auf. *) Die Angaben in der vorliegenden Dokumentation können seit Drucklegung überholt sein. At www.boschrexroth.com you may find additional notes about service, repairs and training in the Internet, as well as the actual addresses *) of our sales- and service facilities figuring on the following pages. sales agencies offices providing service Please contact our sales / service office in your area first. *) Data in the present documentation may have become obsolete since printing. 19.4 Vor der Kontaktaufnahme... - Before contacting us... Wir können Ihnen schnell und effizient helfen wenn Sie folgende Informationen bereithalten: 1. detaillierte Beschreibung der Störung und der Umstände. 2. Angaben auf dem Typenschild der betreffenden Produkte, insbesondere Typenschlüssel und Seriennummern. 3. Tel.-/Faxnummern und e-mail-adresse, unter denen Sie für Rückfragen zu erreichen sind. For quick and efficient help, please have the following information ready: 1. Detailed description of the failure and circumstances. 2. Information on the type plate of the affected products, especially type codes and serial numbers. 3. Your phone/fax numbers and e-mail address, so we can contact you in case of questions.
Rexroth Connection Cable Service & Support 19-1 19.5 Kundenbetreuungsstellen - Sales & Service Facilities Deutschland Germany vom Ausland: (0) nach Landeskennziffer weglassen! from abroad: don t dial (0) after country code! Vertriebsgebiet Mitte Germany Centre SERVICE AUTOMATION SERVICE AUTOMATION SERVICE AUTOMATION Rexroth Indramat GmbH Bgm.-Dr.-Nebel-Str. 2 / Postf. 1357 97816 Lohr am Main / 97803 Lohr Kompetenz-Zentrum Europa Tel.: +49 (0)9352 40-0 Fax: +49 (0)9352 40-4885 CALL ENTRY CENTER H e l p d e s k MO FR von 07:00-18:00 Uhr from 7 am 6 pm Tel. +49 (0) 9352 40 50 60 Fax +49 (0) 9352 40 49 41 service.svc@boschrexroth.de HOTLINE 24 / 7 / 365 außerhalb der Helpdesk-Zeit out of helpdesk hours Tel.: +49 (0)172 660 04 06 oder / or Tel.: +49 (0)171 333 88 26 ERSATZTEILE / SPARES verlängerte Ansprechzeit - extended office time - nur an Werktagen - only on working days - von 07:00-18:00 Uhr - from 7 am - 6 pm - Tel. +49 (0) 9352 40 42 22 Vertriebsgebiet Süd Germany South Vertriebsgebiet West Germany West Gebiet Südwest Germany South-West Bosch Rexroth AG Landshuter Allee 8-10 80637 München Tel.: +49 (0)89 127 14-0 Fax: +49 (0)89 127 14-490 Bosch Rexroth AG Regionalzentrum West Borsigstrasse 15 40880 Ratingen Tel.: +49 (0)2102 409-0 Fax: +49 (0)2102 409-406 +49 (0)2102 409-430 Bosch Rexroth AG Service-Regionalzentrum Süd-West Siemensstr. 1 70736 Fellbach Tel.: +49 (0)711 51046 0 Fax: +49 (0)711 51046 248 Vertriebsgebiet Nord Germany North Vertriebsgebiet Mitte Germany Centre Vertriebsgebiet Ost Germany East Vertriebsgebiet Ost Germany East Bosch Rexroth AG Walsroder Str. 93 30853 Langenhagen Tel.: +49 (0) 511 72 66 57-0 Service: +49 (0) 511 72 66 57-256 Fax: +49 (0) 511 72 66 57-93 Service: +49 (0) 511 72 66 57-783 Bosch Rexroth AG Regionalzentrum Mitte Waldecker Straße 13 64546 Mörfelden-Walldorf Tel.: +49 (0) 61 05 702-3 Fax: +49 (0) 61 05 702-444 Bosch Rexroth AG Beckerstraße 31 09120 Chemnitz Tel.: +49 (0)371 35 55-0 Fax: +49 (0)371 35 55-333 Bosch Rexroth AG Regionalzentrum Ost Walter-Köhn-Str. 4d 04356 Leipzig Tel.: +49 (0)341 25 61-0 Fax: +49 (0)341 25 61-111
19-2 Service & Support Rexroth Connection Cable Europa (West) - Europe (West) vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählen from abroad: don t dial (0) after country code, Italy: dial 0 after country code Austria - Österreich Austria Österreich Belgium - Belgien Denmark - Dänemark Bosch Rexroth GmbH Electric Drives & Controls Stachegasse 13 1120 Wien Tel.: +43 (0) 1 985 25 40 Fax: +43 (0) 1 985 25 40-93 Bosch Rexroth GmbH Electric Drives & Controls Industriepark 18 4061 Pasching Tel.: +43 (0)7221 605-0 Fax: +43 (0)7221 605-21 Bosch Rexroth NV/SA Henri Genessestraat 1 1070 Bruxelles Tel: +32 (0) 2 451 26 08 Fax: +32 (0) 2 451 27 90 info@boschrexroth.be service@boschrexroth.be BEC A/S Zinkvej 6 8900 Randers Tel.: +45 87 11 90 60 Fax: +45 87 11 90 61 Great Britain Großbritannien Finland - Finnland France - Frankreich France - Frankreich Bosch Rexroth Ltd. Electric Drives & Controls Broadway Lane, South Cerney Cirencester, Glos GL7 5UH Tel.: +44 (0)1285 863000 Fax: +44 (0)1285 863030 sales@boschrexroth.co.uk service@boschrexroth.co.uk Bosch Rexroth Oy Electric Drives & Controls Ansatie 6 017 40 Vantaa Tel.: +358 (0)9 84 91-11 Fax: +358 (0)9 84 91-13 60 Bosch Rexroth SAS Electric Drives & Controls Avenue de la Trentaine (BP. 74) 77503 Chelles Cedex Tel.: +33 (0)164 72-63 22 Fax: +33 (0)164 72-63 20 Hotline: +33 (0)608 33 43 28 Bosch Rexroth SAS Electric Drives & Controls ZI de Thibaud, 20 bd. Thibaud (BP. 1751) 31084 Toulouse Tel.: +33 (0)5 61 43 61 87 Fax: +33 (0)5 61 43 94 12 France Frankreich Italy - Italien Italy - Italien Italy - Italien Bosch Rexroth SAS Electric Drives & Controls 91, Bd. Irène Joliot-Curie 69634 Vénissieux Cedex Tel.: +33 (0)4 78 78 53 65 Fax: +33 (0)4 78 78 53 62 Bosch Rexroth S.p.A. Strada Statale Padana Superiore 11, no. 41 20063 Cernusco S/N.MI Hotline: +39 02 92 365 563 Tel.: +39 02 92 365 1 Service: +39 02 92 365 300 Fax: +39 02 92 365 500 Service: +39 02 92 365 516 Bosch Rexroth S.p.A. Via Paolo Veronesi, 250 10148 Torino Tel.: +39 011 224 88 11 Fax: +39 011 224 88 30 Bosch Rexroth S.p.A. Via Mascia, 1 80053 Castellamare di Stabia NA Tel.: +39 081 8 71 57 00 Fax: +39 081 8 71 68 85 Italy - Italien Italy - Italien Netherlands - Niederlande/Holland Netherlands Niederlande/Holland Bosch Rexroth S.p.A. Via del Progresso, 16 (Zona Ind.) 35020 Padova Tel.: +39 049 8 70 13 70 Fax: +39 049 8 70 13 77 Bosch Rexroth S.p.A. Via Isonzo, 61 40033 Casalecchio di Reno (Bo) Tel.: +39 051 29 86 430 Fax: +39 051 29 86 490 Bosch Rexroth Services B.V. Technical Services Kruisbroeksestraat 1 (P.O. Box 32) 5281 RV Boxtel Tel.: +31 (0) 411 65 19 51 Fax: +31 (0) 411 67 78 14 Hotline: +31 (0) 411 65 19 51 services@boschrexroth.nl Bosch Rexroth B.V. Kruisbroeksestraat 1 (P.O. Box 32) 5281 RV Boxtel Tel.: +31 (0) 411 65 16 40 Fax: +31 (0) 411 65 14 83 www.boschrexroth.nl Norway - Norwegen Spain Spanien Spain - Spanien Spain - Spanien Bosch Rexroth AS Electric Drives & Controls Berghagan 1 or: Box 3007 1405 Ski-Langhus 1402 Ski Tel.: +47 64 86 41 00 Fax: +47 64 86 90 62 Hotline: +47 64 86 94 82 jul.ruud@rexroth.no Goimendi Automation S.L. Parque Empresarial Zuatzu C/ Francisco Grandmontagne no.2 20018 San Sebastian Tel.: +34 9 43 31 84 21 - service: +34 9 43 31 84 56 Fax: +34 9 43 31 84 27 - service: +34 9 43 31 84 60 sat.indramat@goimendi.es Bosch Rexroth S.A. Electric Drives & Controls Centro Industrial Santiga Obradors 14-16 08130 Santa Perpetua de Mogoda Barcelona Tel.: +34 9 37 47 94 00 Fax: +34 9 37 47 94 01 Bosch Rexroth S.A. Electric Drives & Controls c/ Almazara, 9 28760 Tres Cantos (Madrid) Tel.: +34 91 806 24 79 Fax: +34 91 806 24 72 fernando.bariego@boschrexroth.es Sweden - Schweden Sweden - Schweden Switzerland East - Schweiz Ost Switzerland West - Schweiz West Bosch Rexroth AB Electric Drives & Controls - Varuvägen 7 (Service: Konsumentvägen 4, Älfsjö) 125 81 Stockholm Tel.: +46 (0) 8 727 92 00 Fax: +46 (0) 8 647 32 77 Bosch Rexroth AB Electric Drives & Controls Ekvändan 7 254 67 Helsingborg Tel.: +46 (0) 4 238 88-50 Fax: +46 (0) 4 238 88-74 Bosch Rexroth Schweiz AG Electric Drives & Controls Hemrietstrasse 2 8863 Buttikon Tel. +41 (0) 55 46 46 111 Fax +41 (0) 55 46 46 222 Bosch Rexroth Suisse SA Av. Général Guisan 26 1800 Vevey 1 Tel.: +41 (0)21 632 84 20 Fax: +41 (0)21 632 84 21
Rexroth Connection Cable Service & Support 19-3 Europa (Ost) - Europe (East) vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don t dial (0) after country code Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland Polen Bosch -Rexroth, spol.s.r.o. Hviezdoslavova 5 627 00 Brno Tel.: +420 (0)5 48 126 358 Fax: +420 (0)5 48 126 112 DEL a.s. Strojírenská 38 591 01 Zdar nad Sázavou Tel.: +420 566 64 3144 Fax: +420 566 62 1657 Bosch Rexroth Kft. Angol utca 34 1149 Budapest Tel.: +36 (1) 422 3200 Fax: +36 (1) 422 3201 Bosch Rexroth Sp.zo.o. ul. Staszica 1 05-800 Pruszków Tel.: +48 (0) 22 738 18 00 service: +48 (0) 22 738 18 46 Fax: +48 (0) 22 758 87 35 service: +48 (0) 22 738 18 42 Poland Polen Romania - Rumänien Romania - Rumänien Russia - Russland Bosch Rexroth Sp.zo.o. Biuro Poznan ul. Dabrowskiego 81/85 60-529 Poznan Tel.: +48 061 847 64 62 /-63 Fax: +48 061 847 64 02 East Electric S.R.L. Bdul Basarabia no.250, sector 3 73429 Bucuresti Tel./Fax:: +40 (0)21 255 35 07 +40 (0)21 255 77 13 Fax: +40 (0)21 725 61 21 eastel@rdsnet.ro Bosch Rexroth Sp.zo.o. Str. Drobety nr. 4-10, app. 14 70258 Bucuresti, Sector 2 Tel.: +40 (0)1 210 48 25 +40 (0)1 210 29 50 Fax: +40 (0)1 210 29 52 Bosch Rexroth OOO Wjatskaja ul. 27/15 127015 Moskau Tel.: +7-095-785 74 78 +7-095 785 74 79 Fax: +7 095 785 74 77 laura.kanina@boschrexroth.ru Russia Belarus - Weissrussland Turkey - Türkei Turkey - Türkei Slowenia - Slowenien ELMIS 10, Internationalnaya 246640 Gomel, Belarus Tel.: +375/ 232 53 42 70 +375/ 232 53 21 69 Fax: +375/ 232 53 37 69 elmis_ltd@yahoo.com Bosch Rexroth Otomasyon San & Tic. A..S. Fevzi Cakmak Cad No. 3 34630 Sefaköy Istanbul Tel.: +90 212 413 34 00 Fax: +90 212 413 34 17 www.boschrexroth.com.tr Servo Kontrol Ltd. Sti. Perpa Ticaret Merkezi B Blok Kat: 11 No: 1609 80270 Okmeydani-Istanbul Tel: +90 212 320 30 80 Fax: +90 212 320 30 81 remzi.sali@servokontrol.com www.servokontrol.com DOMEL Otoki 21 64 228 Zelezniki Tel.: +386 5 5117 152 Fax: +386 5 5117 225 brane.ozebek@domel.si
19-4 Service & Support Rexroth Connection Cable Africa, Asia, Australia incl. Pacific Rim Australia - Australien Australia - Australien China China AIMS - Australian Industrial Machinery Services Pty. Ltd. 28 Westside Drive Laverton North Vic 3026 Melbourne Tel.: +61 3 93 14 3321 Fax: +61 3 93 14 3329 Hotlines: +61 3 93 14 3321 +61 4 19 369 195 enquires@aimservices.com.au Bosch Rexroth Pty. Ltd. No. 7, Endeavour Way Braeside Victoria, 31 95 Melbourne Tel.: +61 3 95 80 39 33 Fax: +61 3 95 80 17 33 mel@rexroth.com.au Shanghai Bosch Rexroth Hydraulics & Automation Ltd. Waigaoqiao, Free Trade Zone No.122, Fu Te Dong Yi Road Shanghai 200131 - P.R.China Tel.: +86 21 58 66 30 30 Fax: +86 21 58 66 55 23 richard.yang_sh@boschrexroth.com.cn gf.zhu_sh@boschrexroth.com.cn Shanghai Bosch Rexroth Hydraulics & Automation Ltd. 4/f, Marine Tower No.1, Pudong Avenue Shanghai 200120 - P.R.China Tel: +86 21 68 86 15 88 Fax: +86 21 58 40 65 77 China China China China Bosch Rexroth China Ltd. 15/F China World Trade Center 1, Jianguomenwai Avenue Beijing 100004, P.R.China Tel.: +86 10 65 05 03 80 Fax: +86 10 65 05 03 79 Bosch Rexroth China Ltd. Guangzhou Repres. Office Room 1014-1016, Metro Plaza, Tian He District, 183 Tian He Bei Rd Guangzhou 510075, P.R.China Tel.: +86 20 8755-0030 +86 20 8755-0011 Fax: +86 20 8755-2387 Bosch Rexroth (China) Ltd. A-5F., 123 Lian Shan Street Sha He Kou District Dalian 116 023, P.R.China Tel.: +86 411 46 78 930 Fax: +86 411 46 78 932 Melchers GmbH BRC-SE, Tightening & Press-fit 13 Floor Est Ocean Centre No.588 Yanan Rd. East 65 Yanan Rd. West Shanghai 200001 Tel.: +86 21 6352 8848 Fax: +86 21 6351 3138 Hongkong India - Indien India - Indien India - Indien Bosch Rexroth (China) Ltd. 6 th Floor, Yeung Yiu Chung No.6 Ind Bldg. 19 Cheung Shun Street Cheung Sha Wan, Kowloon, Hongkong Tel.: +852 22 62 51 00 Fax: +852 27 41 33 44 alexis.siu@boschrexroth.com.hk Bosch Rexroth (India) Ltd. Electric Drives & Controls Plot. No.96, Phase III Peenya Industrial Area Bangalore 560058 Tel.: +91 80 51 17 0-211...-218 Fax: +91 80 83 94 345 +91 80 83 97 374 mohanvelu.t@boschrexroth.co.in Bosch Rexroth (India) Ltd. Electric Drives & Controls Advance House, II Floor Ark Industrial Compound Narol Naka, Makwana Road Andheri (East), Mumbai - 400 059 Tel.: +91 22 28 56 32 90 +91 22 28 56 33 18 Fax: +91 22 28 56 32 93 singh.op@boschrexroth.co.in Bosch Rexroth (India) Ltd. S-10, Green Park Extension New Delhi 110016 Tel.: +91 11 26 56 65 25 +91 11 26 56 65 27 Fax: +91 11 26 56 68 87 koul.rp@boschrexroth.co.in Indonesia - Indonesien Japan Japan Korea PT. Bosch Rexroth Building # 202, Cilandak Commercial Estate Jl. Cilandak KKO, Jakarta 12560 Tel.: +62 21 7891169 (5 lines) Fax: +62 21 7891170-71 rudy.karimun@boschrexroth.co.id Bosch Rexroth Automation Corp. Service Center Japan Yutakagaoka 1810, Meito-ku, NAGOYA 465-0035, Japan Tel.: +81 52 777 88 41 +81 52 777 88 53 +81 52 777 88 79 Fax: +81 52 777 89 01 Bosch Rexroth Automation Corp. Electric Drives & Controls 2F, I.R. Building Nakamachidai 4-26-44, Tsuzuki-ku YOKOHAMA 224-0041, Japan Tel.: +81 45 942 72 10 Fax: +81 45 942 03 41 Bosch Rexroth-Korea Ltd. Electric Drives and Controls Bongwoo Bldg. 7FL, 31-7, 1Ga Jangchoong-dong, Jung-gu Seoul, 100-391 Tel.: +82 234 061 813 Fax: +82 222 641 295 Korea Bosch Rexroth-Korea Ltd. 1515-14 Dadae-Dong, Saha-gu Electric Drives & Controls Pusan Metropolitan City, 604-050 Tel.: +82 51 26 00 741 Fax: +82 51 26 00 747 eunkyong.kim@boschrexroth.co.kr Malaysia Bosch Rexroth Sdn.Bhd. 11, Jalan U8/82, Seksyen U8 40150 Shah Alam Selangor, Malaysia Tel.: +60 3 78 44 80 00 Fax: +60 3 78 45 48 00 hhlim@boschrexroth.com.my rexroth1@tm.net.my Singapore - Singapur Bosch Rexroth Pte Ltd 15D Tuas Road Singapore 638520 Tel.: +65 68 61 87 33 Fax: +65 68 61 18 25 sanjay.nemade @boschrexroth.com.sg South Africa - Südafrika TECTRA Automation (Pty) Ltd. 100 Newton Road, Meadowdale Edenvale 1609 Tel.: +27 11 971 94 00 Fax: +27 11 971 94 40 Hotline: +27 82 903 29 23 georgv@tectra.co.za Taiwan Bosch Rexroth Co., Ltd. Taichung Industrial Area No.19, 38 Road Taichung, Taiwan 407, R.O.C. Tel : +886-4 -235 08 383 Fax: +886-4 -235 08 586 jim.lin@boschrexroth.com.tw david.lai@boschrexroth.com.tw Taiwan Bosch Rexroth Co., Ltd. Tainan Branch No. 17, Alley 24, Lane 737 Chung Cheng N.Rd. Yungkang Tainan Hsien, Taiwan, R.O.C. Tel : +886-6 253 6565 Fax: +886-6 253 4754 charlie.chen@boschrexroth.com.tw Thailand NC Advance Technology Co. Ltd. 59/76 Moo 9 Ramintra road 34 Tharang, Bangkhen, Bangkok 10230 Tel.: +66 2 943 70 62 +66 2 943 71 21 Fax: +66 2 509 23 62 Hotline +66 1 984 61 52 sonkawin@hotmail.com
Rexroth Connection Cable Service & Support 19-5 Nordamerika North America USA Headquarters - Hauptniederlassung Bosch Rexroth Corporation Electric Drives & Controls 5150 Prairie Stone Parkway Hoffman Estates, IL 60192-3707 Tel.: +1 847 645-3600 Fax: +1 847 645-6201 servicebrc@boschrexroth-us.com repairbrc@boschrexroth-us.com USA Central Region - Mitte Bosch Rexroth Corporation Electric Drives & Controls 1701 Harmon Road Auburn Hills, MI 48326 Tel.: +1 248 393-3330 Fax: +1 248 393-2906 USA Southeast Region - Südost Bosch Rexroth Corporation Electric Drives & Controls 2810 Premiere Parkway, Suite 500 Duluth, GA 30097 Tel.: +1 678 957-4050 Fax: +1 678 417-6637 USA SERVICE-HOTLINE - 7 days x 24hrs - +1-800-REXROTH +1 800 739-7684 USA Northeast Region Nordost USA West Region West Bosch Rexroth Corporation Electric Drives & Controls 99 Rainbow Road East Granby, CT 06026 Bosch Rexroth Corporation Electric Drives & Controls 7901 Stoneridge Drive, Suite 220 Pleasanton, CA 94588 Tel.: +1 860 844-8377 Fax: +1 860 844-8595 Tel.: +1 925 227-1084 Fax: +1 925 227-1081 Canada East - Kanada Ost Canada West - Kanada West Mexico Mexico Bosch Rexroth Canada Corporation Burlington Division 3426 Mainway Drive Burlington, Ontario Canada L7M 1A8 Bosch Rexroth Canada Corporation 5345 Goring St. Burnaby, British Columbia Canada V7J 1R1 Bosch Rexroth Mexico S.A. de C.V. Calle Neptuno 72 Unidad Ind. Vallejo 07700 Mexico, D.F. Bosch Rexroth S.A. de C.V. Calle Argentina No 3913 Fracc. las Torres 64930 Monterrey, N.L. Tel.: +1 905 335 5511 Fax: +1 905 335 4184 michael.moro@boschrexroth.ca Tel. +1 604 205 5777 Fax +1 604 205 6944 david.gunby@boschrexroth.ca Tel.: +52 55 57 54 17 11 Fax: +52 55 57 54 50 73 mario.francioli@boschrexroth.com.mx Tel.: +52 81 83 65 22 53 +52 81 83 65 89 11 +52 81 83 49 80 91 Fax: +52 81 83 65 52 80 Südamerika South America Argentina - Argentinien Argentina - Argentinien Brazil - Brasilien Brazil - Brasilien Bosch Rexroth S.A.I.C. "The Drive & Control Company" Rosario 2302 B1606DLD Carapachay Provincia de Buenos Aires Tel.: +54 11 4756 01 40 +54 11 4756 02 40 +54 11 4756 03 40 +54 11 4756 04 40 Fax: +54 11 4756 01 36 +54 11 4721 91 53 victor.jabif@boschrexroth.com.ar NAKASE Servicio Tecnico CNC Calle 49, No. 5764/66 B1653AOX Villa Balester Provincia de Buenos Aires Tel.: +54 11 4768 36 43 Fax: +54 11 4768 24 13 Hotline: +54 11 155 307 6781 nakase@usa.net nakase@nakase.com gerencia@nakase.com (Service) Bosch Rexroth Ltda. Av. Tégula, 888 Ponte Alta, Atibaia SP CEP 12942-440 Tel.: +55 11 4414 56 92 +55 11 4414 56 84 Fax sales: +55 11 4414 57 07 Fax serv.: +55 11 4414 56 86 alexandre.wittwer@rexroth.com.br Bosch Rexroth Ltda. R. Dr.Humberto Pinheiro Vieira, 100 Distrito Industrial [Caixa Postal 1273] 89220-390 Joinville - SC Tel./Fax: +55 47 473 58 33 Mobil: +55 47 9974 6645 prochnow@zaz.com.br Columbia - Kolumbien Reflutec de Colombia Ltda. Calle 37 No. 22-31 Santafé de Bogotá, D.C. Colombia Tel.: +57 1 368 82 67 +57 1 368 02 59 Fax: +57 1 268 97 37 reflutec@etb.net.co
Rexroth Connection Cable Index 20-1 20 Index A Ambient temperature 1-6 Approvals 3-1, 3-2 B Bending stress 1-1 Biological oils 1-1 Burning behavior 3-1, 3-2 C Cable cross-section of power and/or supply wires 3-1 Cable duct variants 1-8 Cable glands 3-3 Chemical properties 3-1, 3-2 Connection techniques for DIAX04 1-4 Connection Techniques for DuraDrive 1-4 Connection Techniques for EcoDrive CS 1-4 Connection Techniques for IndraDrive 1-4 Connection techniques for RefuDrive 1-4 Construction 3-2 Current rating 1-6 D Diameter 3-1, 3-2 Drilling oil 1-1 E EMC guidelines 1-1 Encoder cables 1-4 I IKB0003 14-1, 14-2 IKB0005 14-1, 15-5 IKB0006 17-1 IKB0018 14-2, 15-6 IKB0019 14-2, 15-6 IKB0041 16-1, 18-1 IKG0309 7-3 IKG0310 7-3 IKG0311 7-3 IKG0312 7-3 IKG0313 7-4 IKG0314 7-4 IKG0317 7-4 IKG0318 7-4 IKG0322 7-5 IKG0324 7-4 IKG0326 7-5 IKG0327 7-5 IKG0328 7-5 IKG0329 7-3 IKG0331 11-1 IKG0332 11-1 IKG4006 6-1, 9-2 IKG4008 6-1, 9-2 IKG4009 6-1, 9-2 IKG4013 7-1 IKG4016 7-1
20-2 Index Rexroth Connection Cable IKG4017 6-1, 9-2 IKG4018 7-1 IKG4020 7-1 IKG4027 6-2, 9-3 IKG4028 6-2, 9-3 IKG4029 6-2, 9-3 IKG4033 7-2 IKG4035 7-2 IKG4037 7-2 IKG4039 6-2, 9-3 IKG4050 7-2 IKG4051 6-4, 9-5 IKG4052 6-4, 9-5 IKG4053 6-4, 9-5 IKG4054 8-1 IKG4055 6-4, 9-5 IKG4058 8-1 IKG4060 6-4, 9-5 IKG4061 6-5, 9-6 IKG4062 6-5, 9-6 IKG4063 6-5, 9-6 IKG4067 6-4, 6-5, 9-5, 9-6 IKG4068 6-5, 9-6 IKG4070 6-5, 9-6 IKG4071 6-3, 9-4 IKG4072 6-3, 9-4 IKG4073 6-3, 9-4 IKG4074 6-3, 9-4 IKG4075 8-2 IKG4076 8-2 IKG4077 6-1, 6-2, 6-3, 7-1, 7-2, 8-1, 9-2, 9-3, 9-4 IKG4079 8-1, 8-2 IKG4081 6-6, 9-7 IKG4082 6-6, 9-7 IKG4083 6-6, 9-7 IKG4087 6-6, 9-7 IKG4089 8-7 IKG4090 6-6, 9-7 IKG4091 9-15 IKG4092 9-15 IKG4093 9-15 IKG4095 8-7 IKG4096 8-3 IKG4097 8-3 IKG4098 7-2 IKG4099 6-1, 9-2 IKG4100 7-1 IKG4101 6-7, 9-8 IKG4102 6-7, 9-8 IKG4103 6-7, 9-8 IKG4106 8-8 IKG4107 6-7, 9-8 IKG4108 8-8 IKG4110 6-7, 9-8 IKG4111 9-16 IKG4112 9-16 IKG4113 9-16 IKG4115 6-4, 9-5 IKG4116 6-5, 9-6 IKG4117 6-6, 9-7 IKG4118 6-7, 9-8 IKG4119 6-1, 9-2 IKG4120 6-2, 9-3 IKG4121 6-8, 9-9 IKG4122 6-8, 9-9 IKG4123 6-8, 9-9 IKG4126 8-9 IKG4127 6-8, 9-9 IKG4128 8-9 IKG4130 6-8, 9-9
Rexroth Connection Cable Index 20-3 IKG4131 9-17 IKG4132 9-17 IKG4133 9-17 IKG4134 6-3, 9-4 IKG4136 6-9 IKG4137 6-3, 9-4 IKG4138 7-1 IKG4139 6-5, 9-6 IKG4140 6-4, 9-5 IKG4141 6-9 IKG4142 6-9 IKG4143 6-9 IKG4145 7-3 IKG4146 7-4 IKG4147 6-9 IKG4148 7-4 IKG4149 7-5 IKG4150 6-9 IKG4155 6-9 IKG4161 6-10 IKG4162 6-10 IKG4163 6-10 IKG4165 8-9 IKG4166 8-9 IKG4167 6-10 IKG4168 6-10 IKG4169 6-8, 9-9 IKG4170 6-10 IKG4172 6-11, 9-10 IKG4173 6-12, 9-11 IKG4174 6-13 IKG4175 6-8, 9-9 IKG4176 6-10 IKG4177 6-6, 9-7 IKG4181 6-11, 9-10 IKG4182 6-11, 9-10 IKG4183 6-11, 9-10 IKG4186 6-11, 9-10 IKG4192 8-10 IKG4193 8-10 IKG4194 9-18 IKG4195 9-18 IKG4196 9-18 IKG4197 8-10 IKG4200 6-11, 9-10 IKG4201 6-12, 9-11 IKG4202 6-12, 9-11 IKG4203 6-12, 9-11 IKG4204 6-12, 9-11 IKG4206 8-11 IKG4208 8-11 IKG4209 8-11 IKG4210 6-12, 9-11 IKG4211 9-19 IKG4212 9-19 IKG4213 9-19 IKG4215 6-7, 9-8 IKG4221 6-13 IKG4222 6-13 IKG4223 6-13 IKG4224 6-13 IKG4228 8-7 IKG4230 8-1 IKG4231 8-2 IKG4232 8-3 IKG4234 8-8 IKG4236 8-9 IKG4237 8-10 IKG4238 8-11 IKG4239 8-11
20-4 Index Rexroth Connection Cable IKG4241 9-12 IKG4242 9-12 IKG4243 9-12 IKG4244 9-13 IKG4245 9-13 IKG4246 9-13 IKG4247 9-14 IKG4248 9-14 IKG4249 9-14 IKG4250 9-12, 9-13, 9-14 IKG4251 8-1 IKG4252 8-2 IKG4253 8-3 IKG4254 8-8 IKG4255 8-9 IKG4256 8-10 IKG4257 8-11 IKG4260 8-7 IKG4261 9-12 IKG4262 9-13 IKG4263 9-14 IKG4265 9-15 IKG4266 9-16 IKG4267 9-17 IKG4268 9-18 IKG4269 9-19 IKG4272 8-3 IKG4273 8-8 IKG4274 8-9 IKG4275 8-7 IKG4276 6-11, 9-10 IKG4277 6-12, 9-11 IKG4278 8-10 IKG4279 8-6 IKG4280 8-6 IKG4281 8-6 IKG4282 8-6 IKS0024 14-9 IKS0204 12-7 IKS0205 12-7 IKS0206 12-7 IKS0214 15-1 IKS0223 12-7 IKS0225 12-8 IKS0226 12-8 IKS0227 12-8 IKS0228 12-8 IKS0230 16-3 IKS0232 16-3 IKS4001 15-7 IKS4002 15-10 IKS4004 14-6 IKS4005 14-8 IKS4006 14-8 IKS4007 14-8, 15-9, 17-4, 18-4 IKS4008 14-8 IKS4009 14-8, 15-9, 17-4, 18-4 IKS4010 14-6 IKS4011 14-6 IKS4012 14-4, 15-7, 17-2, 18-2 IKS4013 14-10 IKS4014 14-10 IKS4015 14-11 IKS4016 14-11 IKS4017 14-11 IKS4019 15-9 IKS4020 12-3 IKS4021 12-3 IKS4022 12-3 IKS4023 12-5
Rexroth Connection Cable Index 20-5 IKS4024 12-5 IKS4025 12-5 IKS4031 14-3, 14-12 IKS4035 14-8 IKS4037 15-1 IKS4038 17-2, 18-2 IKS4039 17-4, 18-4 IKS4040 17-5, 18-5 IKS4041 17-5, 18-5 IKS4042 12-1 IKS4043 12-6 IKS4044 12-2 IKS4065 12-1, 14-5, 15-8, 17-3, 18-3 IKS4066 12-2, 14-5, 15-8, 17-3, 18-3 IKS4088 14-15 IKS4103 12-6 IKS4123 14-7 IKS4129 14-11 IKS4130 14-11 IKS4131 14-10 IKS4132 12-4 IKS4136 14-6 IKS4142 14-4 IKS4151 12-6 IKS4153 12-6 IKS4182 14-3 IKS4186 14-7 IKS4191 14-4, 15-7, 17-2, 18-2 IKS4314 14-15 IKS4321 14-15 IKS4322 14-15 IKS4331 14-8 IKS4374 12-1, 14-5, 15-8, 17-3, 18-3 IKS4375 12-2, 14-5, 15-8, 17-3, 18-3 IKS4376 12-1, 14-5, 15-8, 17-3, 18-3 IKS4377 12-2, 14-5, 15-8, 17-3, 18-3 IKS4384 14-10 IKS4388 14-10, 15-10, 17-5, 18-5 IKS4389 15-10 IKS5001 13-1 IKS5002 13-1 IKS5003 12-1 IKS5004 12-6 IKS5005 12-2 IKS5006 12-5 IKS5007 12-3 IKS5015 13-1 IKS5016 13-1 Installation methods 1-7 Recommended Handling and Installation 1-10 L Lubricants 1-1 M Max. wire temperature 3-1, 3-2 Motor power cables 1-4 Motor Power Cables Without Total Shield 3-1 N Name plate 1-9 Non halogen 1-1 O Overview of motors for selecting 1MB motor encoder cables 4-32
20-6 Index Rexroth Connection Cable Overview of motors for selecting 2AD motor encoder cables 4-18 Overview of motors for selecting ADF motor encoder cables 4-14 Overview of motors for selecting ADP motor encoder cables 4-15 Overview of motors for selecting MHD motor encoder cables 4-5 Overview of motors for selecting MHD motor power cables 4-4 Overview of motors for selecting MHP motor encoder cables 4-9 Overview of motors for selecting MHP motor power cables 4-8 Overview of motors for selecting MKD motor encoder cables 4-11 Overview of motors for selecting MKD motor power cables 4-11 Overview of motors for selecting MKE motor encoder cables 4-12 Overview of motors for selecting MKE motor power cables 4-12 Overview of motors to select 2AD motor power cables with connector 4-16 Overview of motors to select 2AD motor power cables with terminal box 4-17 Overview of motors to select ADF motor power cables with connector 4-13 Overview of motors to select ADF motor power cables with terminal box 4-14 Overview of motors to select ADP motor power cables with terminal box 4-15 Overview of motors to select LSF motor power cables with connector 4-23 Overview of motors to select LSF motor power cables with terminal box 4-25 Overview of motors to select MAL motor power cables with connector 4-33 P Permissible ambient temperature during storage 3-1, 3-2, 3-8 Protection class 1-1 R Recommendations on Selecting and Placing of Cables in Drag Chains 1-10 RKG0002 12-4 RKG0013 12-4 RKG4200 12-9 RKG4201 12-9 RKL4300 6-15 RKL4301 6-15 RKL4302 6-14 RKL4303 6-14 RKL4304 6-15 RKL4305 6-14 RKL4306 6-16 RKL4307 6-16 RKL4308 6-17 RKL4309 6-17 RKL4310 6-17 RKL4311 6-16 RKL4312 6-17 RKL4313 6-18 RKL4314 6-18 RKL4315 6-18 RKL4316 6-18 RKL4317 6-19 RKL4318 6-19 RKL4319 6-19 RKL4320 6-20 RKL4321 6-21 RKL4322 6-22 RKL4323 6-23 RKL4324 6-24 RKL4325 6-20 RKL4326 6-21 RKL4327 6-22 RKL4328 6-23 RKL4329 6-24 RKL4330 6-25 RKL4335 6-20 RKL4336 6-21 RKL4337 6-22 RKL4338 6-23 RKL4339 6-24 RKL4340 6-25 RKL4401 10-1
Rexroth Connection Cable Index 20-7 RKL4402 10-2 RKL4403 10-3 RKL4404 10-4 RKL4405 10-5 RKL4406 10-6 RKL4407 10-7 RKL4408 10-8 RKL4409 10-9 RKL4410 10-16 RKL4411 10-17 RKL4412 10-12 RKL4413 10-13 RKL4414 10-14 RKL4415 10-15 RKL4416 10-18 RKL4417 10-22 RKL4418 10-20 RKL4419 10-21 RKL4420 10-19 RKL4421 10-1 RKL4422 10-2 RKL4423 10-3 RKL4424 10-4 RKL4425 10-5 RKL4426 10-6 RKL4427 10-7 RKL4428 10-8 RKL4429 10-9 RKL4430 10-16 RKL4431 10-1 RKL4432 10-12 RKL4433 10-13 RKL4434 10-14 RKL4435 10-15 RKL4436 10-18 RKL4437 10-5 RKL4438 10-20 RKL4439 10-16 RKL4440 10-19 RKL4441 10-1 RKL4442 10-2 RKL4443 10-3 RKL4444 10-4 RKL4445 10-5 RKL4446 10-6 RKL4447 10-7 RKL4448 10-8 RKL4449 10-9 RKL4450 10-16 RKL4451 10-17 RKL4452 10-12 RKL4453 10-13 RKL4454 10-14 RKL4455 10-15 RKL4456 10-18 RKL4457 10-20 RKL4458 10-20 RKL4459 10-21 RKL4460 10-19 RKL4461 10-1 RKL4462 10-2 RKL4463 10-3 RKL4464 10-4 RKL4465 10-5 RKL4466 10-6 RKL4467 10-7 RKL4468 10-8 RKL4469 10-9 RKL4470 10-16 RKL4471 10-17
20-8 Index Rexroth Connection Cable RKL4472 10-12 RKL4473 10-13 RKL4474 10-14 RKL4475 10-15 RKL4476 10-18 RKL4477 10-22 RKL4478 10-20 RKL4479 10-21 RKL4480 10-19 RKL4481 10-1 RKL4482 10-2 RKL4483 10-3 RKL4484 10-4 RKL4485 10-5 RKL4486 10-6 RKL4487 10-7 RKL4488 10-8 RKL4489 10-9 RKL4490 10-16 RKL4491 10-17 RKL4492 10-12 RKL4493 10-13 RKL4494 10-14 RKL4495 10-15 RKL4496 10-18 RKL4497 10-1 RKL4498 10-5 RKL4499 10-21 RKL4501 10-11 RKL4502 10-2 RKL4503 10-11 RKL4504 10-4 RKL4505 10-11 RKL4506 10-6 RKL4507 10-11 RKL4508 10-8 RKL4510 10-11 RKL4511 10-11 RKL4512 10-12 RKL4513 10-11 RKL4514 10-14 RKL4516 10-18 RKL4517 10-22 RKL4518 10-20 RKL4519 10-21 RKL4520 10-19 RKL4521 10-1 RKL4522 10-2 RKL4523 10-3 RKL4524 10-4 RKL4525 10-5 RKL4526 10-6 RKL4527 10-7 RKL4528 10-8 RKL4529 10-9 RKL4530 10-16 RKL4531 10-17 RKL4532 10-12 RKL4533 10-13 RKL4534 10-14 RKL4535 10-15 RKL4536 10-18 RKL4537 10-11 RKL4538 10-20 RKL4539 10-21 RKL4540 10-19 RKL4541 10-10 RKL4542 10-10 RKL4543 10-10 RKL4544 10-10
Rexroth Connection Cable Index 20-9 RKL4545 10-10 RKL4546 10-10 RKL4547 10-10 RKL4548 10-17 RKL4550 8-1 RKL4551 8-2 RKL4552 8-2 RKL4553 8-3 RKL4554 8-3 RKL4555 8-6 RKL4556 8-6 RKL4557 8-7 RKL4558 8-7 RKL4560 8-4 RKL4561 8-4 RKL4562 8-4 RKL4563 8-4 RKL4564 8-4 RKL4565 8-4 RKL4566 8-4 RKL4567 8-4 RKL4568 8-4 RKL4569 8-5 RKL4570 8-5 RKL4571 8-5 RKL4572 8-5 RKL4574 8-5 RKL4575 8-5 RKL4576 8-5 RKL4577 8-12 RKL4578 8-12 RKL4579 8-12 RKL4580 8-12 RKL4582 8-12 RKL4583 8-12 RKL4584 8-12 RKL4585 8-13 RKL4586 8-13 RKL4587 8-13 RKL4588 8-13 RKL4589 8-13 RKL4590 8-13 RKL4591 8-13 RKL4592 8-8 RKL4593 8-8 RKL4594 8-9 RKL4595 8-9 RKL4597 8-10 RKL4598 8-11 RKL4600 9-12 RKL4601 9-13 RKL4602 9-14 RKL4603 9-14 RKL4604 9-15 RKL4605 9-15 RKL4606 9-16 RKL4607 9-16 RKL4608 9-17 RKL4609 9-17 RKL4611 9-18 RKL4612 9-19 RKL4620 6-12, 9-11 RKL4621 6-13 RKL4622 8-11 RKL4623 8-13 RKL4624 9-19 RKL4625 9-20 RKL4626 9-20 RKL4627 9-20 RKL4628 9-20
20-10 Index Rexroth Connection Cable RKL4629 9-20 RKO0100 14-13, 15-2, 16-2 RKO0101 14-14, 15-3, 16-2 RKS0001 18-6 S Specific cable weight 3-1, 3-2 T Technical Data of Bosch Rexroth Cables 3-1 U UL and CSA approvals 1-1
Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 Fax +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.com R911282688 Printed in Germany