HSK Measuring Gauges for Tool Holders and Spindles A Clever Technology for Intelligent Interfaces As an interface between machine and tool, HSK requires thought in systems; HSK measuring gauges by KELCH are manufactured exactly according to this: They are based on calibrated and officially certified master gauges and are manufactured according to a specifically coordinated production process. This process guarantees constant high accuracy in all operating ranges.
Measuring Gauges for HSK Tool Shanks for Mechanical Taper Measuring 0 30 0 0 0 30 0 0 30 0 0 0 30 0 0 0 0 0 dial indicator taper plug gauge d d 3 L L3 L taper measuring ring Measuring gauge for nominal taper diameter d Measuring gauge for measuring point diameter d3 acc. to ISO 11-1 DIN 9 93 type E acc. to DIN 9 93 d acc. to ISO 11-1 HSK HSK 3 0.019 19.000 + 0.00 + 0.00 HSK 3 HSK 0 0.00.007 + 0.00-0.00 HSK 0 HSK 0 0.01 30.007 + 0.00-0.00 HSK 0 HSK 3 0.0 3.009 + 0.00-0.00 HSK 3 HSK 0 0.03.0 + 0.003-0.003 HSK 0 HSK 0 0.0 0.01 + 0.00-0.00 HSK 0 HSK 1 0.0 7.013 + 0.00-0.00 HSK 1 HSK 10 0.0 9.01 + 0.00-0.00 HSK 10 0.07.01 + 0.00-0.00 d3* L L3 1.100 + 0.00 + 0.00 3.7 + 0.00-0.00 9.01 + 0.00-0.00 3.90 + 0.00-0.00.370 + 0.003-0.003. + 0.00-0.00 7.0 + 0.00-0.00 91.900 + 0.00-0.00 11.000 + 0.00-0.00.. 3. 7.3.0..0 11.0.3 1.7.0 19.0.0.0 1. 30. 1.0 0.0 For periodically direct comparison tests of HSK tool shanks. To obtain optimal benefi ts when using the HSK system. in wooden box including taper plug gauge, taper measuring ring for nominal taper diameter d with dial indicator (scale value 0.001 mm), taper measuring ring for measuring point diameter d3 with dial indicator (scale value 0.001 mm) and certifi cate. Both measuring gauges are set to zero with the calibrated taper plug gauge. At the comparison test of HSK tool shanks the deviations of the nominal taper diameter d or the measuring point diameter d3 are read off directly at the dial indicator. *Note Diameter d3 has been calculated with the distance dimension l + l3 and is not included in the ISO standard. HSK is not standardized in ISO. Kelch GmbH POB 1 0 D - 71370 Weinstadt Tel. (+9) 711 / 0-0 Fax (+9) 711 / 0-11 info@kelchgmbh.de www.kelchgmbh.de
Measuring Gauges for HSK Tool Shanks for Electronic Measuring (Differential System) 3 3 1 0 1 1 0 0 1 0 indicating instrument 3 3 l 3 l d 3 d taper measuring ring transducer taper plug gauge acc. to ISO 11-1 DIN 9 93 type E acc. to DIN 9 93 HSK HSK 3 0.01 HSK 3 HSK 0 0.0 HSK 0 HSK 0 0.011 HSK 0 HSK 3 0.01 HSK 3 HSK 0 0.013 HSK 0 HSK 0 0.01 Indicating instrument - Technical data Measuring range ± ; ± 30; ± 0; adjustable ± 300; ± 00 Indicator clips Scale length Supply voltage Dimensions 0.001, adjustable over the entire scale range 10 mm, 300 divisions 0 V 370 x 0 x 9 mm HSK 0 HSK 1 0.01 Gauges to measure tool shanks at determined measuring points in ratio to the contact face. in wooden box with taper plug gauge and taper measuring ring with transducers and certifi cate. The measuring ring is provided with inductive transducers. These are used for a differential measurement of the nominal taper diameter d to the nominal taper distance l and the measuring point diameter d3 to the measuring point distance l3. Deviations to the measurements of the calibrated taper plug gauge are simultaneously indicated on the twin indicator columns. Note By connecting the indicating device to a PC, the measuring results can be saved and evaluated. Kelch GmbH POB 1 0 D - 71370 Weinstadt Tel. (+9) 711 / 0-0 Fax (+9) 711 / 0-11 info@kelchgmbh.de www.kelchgmbh.de 3
Measuring Gauges for HSK Tool Shanks for Measuring the 30 Clamping Slope dial indicator dial indicator holder centering piece l measuring disc gauging face ø d setting gauge acc. to ISO 11-1 DIN 9 93 type E acc. to DIN 9 93 l JS HSK HSK 3 1.00 7.1 1 HSK 3 HSK 0 1.000.9 19 HSK 0 HSK 0 1.001 11. 3 HSK 0 HSK 3 1.00 1.13 9 HSK 3 HSK 0 1.003 1.13 37 HSK 0 HSK 0 1.00. HSK 0 HSK 1 1.00. HSK 1 HSK 10 1.00 3.7 73 HSK 10 1.007.9 9 d Gauge to measure the theoretical clamping shoulder measuring point at the 30 clamping slope. in wooden box with dial indicator holder, dial indicator (scale value 0.01 mm), centering piece and setting gauge. With a calibrated setting gauge the distance of the clamping point l is to be adjusted at the dial indicator holder. In order to read off the deviation on the dial indicator, the centering piece has to be put onto the tool taper and the dial indicator holder has to be inserted into the taper shank. Kelch GmbH POB 1 0 D - 71370 Weinstadt Tel. (+9) 711 / 0-0 Fax (+9) 711 / 0-11 info@kelchgmbh.de www.kelchgmbh.de
Measuring Gauges for HSK Tool Shanks for Measuring the Driving Grooves setting gauge for dial indicator measuring gauge 1 for driving groove gauge ring with dial indicator and measuring gauge for driving grooves acc. to ISO 11-1 type A and C Spares Gauge 1 Gauge b1 ± 0.0 e1 e -0.0 r3 ± 0.0 HSK 3 3.011 3.111 3.11 7.0..0 1.3 HSK 0 3.01 3.11 3.1.0 11.00 1. 1. HSK 0 3.013 3.113 3.13. 13. 1..3 HSK 3 3.01 3.11 3.1 1. 17.99 0.7. HSK 0 3.01 3.11 3.1 1.0 1.9. 3. HSK 0 3.01 3.11 3.1 0.0 7.37 3.. HSK 1 3.017 3.117 3.17.0 3.37 1.. HSK 10 3.01 3.11 3.1 30.0.3.0 7. Gauge to measure the eccentricity of the driving groove width as well as the position and form of the groove with the radius to the hollow shank. in wooden box including measuring ring with dial indicator (scale value 0.001 mm), measuring gauge for lower tolerance deviation and eccentricity measurement, measuring gauge for upper tolerance deviation and eccentricity measurement and setting gauge for dial indicator. The setting gauge is to be put in the gauge ring and the dial indicator is to be set to zero (single adjustment). Then the measuring ring is put onto the HSK tool. The measuring gauge 1 is used to measure the lower tolerance deviation of the driving groove, the measuring gauge is used to measure the upper tolerance deviation. Kelch GmbH POB 1 0 D - 71370 Weinstadt Tel. (+9) 711 / 0-0 Fax (+9) 711 / 0-11 info@kelchgmbh.de www.kelchgmbh.de
Measuring Gauges for HSK Spindles for Mechanical Taper Measuring groove depth 0. fine adjustment d dial indicator taper plug gauge setting ring l acc. to ISO 11- DIN 9 03 type E acc. to DIN 9 03 Re.no. HSK HSK 3 0.09 19* HSK 3 HSK 0 0.030 3.99 HSK 0 HSK 0 0.031 9.99 HSK 0 HSK 3 0.03 37.99 HSK 3 HSK 0 0.033 7.99 HSK 0 HSK 0 0.03 9.997 HSK 0 HSK 1 0.03 7.997 HSK 1 HSK 10 0.03 9.99 HSK 10 0.037 119.99 d + 0.003 + 0.001-0.001 + 0.001-0.001 + 0.00-0.00 + 0.00-0.00 + 0.00-0.00 + 0.003-0.003 + 0.003-0.003 + 0.003-0.003 l. 3..0.0.3.0.0 1. 1.0 Gauge to measure the inner taper of HSK spindles. Especially suitable for regular measurements. in wooden box with taper plug gauge, setting ring, dial indicator (scale value 0.001 mm) and certifi cate. The measuring distance l (acc. to ISO 11-) in connection with the nominal taper diameter d is set to zero (0.00) with the setting ring, the taper plug gauge and the dial indicator. The HSK spindle to be measured will be compared with the data of the taper plug gauge and the dial indicator set to zero. Note The groove at the fl at contact surface of the setting ring (0.) is necessary to measure the deviation at the HSK spindle being above the upper tolerance. * The dial indicator shows a distance tolerance of - 0.03 mm for the measurement of the spindle. Kelch GmbH POB 1 0 D - 71370 Weinstadt Tel. (+9) 711 / 0-0 Fax (+9) 711 / 0-11 info@kelchgmbh.de www.kelchgmbh.de
Measuring Gauges for HSK Spindles for Pneumatic Taper Measuring 0 1 0 1 0 0 1 0 1 0 setting ring 1 setting ring nozzle plug gauge with dial indicator acc. to ISO 11- DIN 9 03 type E acc. to DIN 9 03 HSK HSK 3.007 HSK 3 HSK 0.001 HSK 0 HSK 0.00 HSK 0 HSK 3.003 Pneumatic indicating instrument - Technical data Measuring range 30 µm Scale value 1 µm Amplifi cation 000 : 1 Scale length 00 µm Operating pressure 3. - bar 0.00 HSK 3 HSK 0.00 HSK 0 HSK 0.00 HSK 0 HSK 1.00 Gauge to measure the inner taper tolerances of machine spindles, extensions and reducers. Especially important for the production of HSK inner tapers. in wooden box including nozzle plug gauge with dial indicator and setting rings. Pneumatic indicating instrument, air maintenance unit and coiled hose to be ordered separately. Non-contact measuring with measuring nozzles. High measuring accuracy and repeatability (0.001 mm) of measuring results. The large scale divisions allow easy reading of measuring results. The measuring range can be increased with the built-in dial indicator (0.01 mm). This enables to use the gauge during pre-machining of inner taper. Accessories Air maintenance unit for compressed-air For a trouble-free, safe conditioning operation. Air regulator with pressure gauge and submicron fi lter with pressure differential gauge.011 Coiled hose (1 set = pieces) Between nozzle plug gauge and pneumatic indicating instrument. Swivel nuts at the end of the pipe with connecting thread M x 0.7. 1 m length.013 m length.01 Kelch GmbH POB 1 0 D - 71370 Weinstadt Tel. (+9) 711 / 0-0 Fax (+9) 711 / 0-11 info@kelchgmbh.de www.kelchgmbh.de 7
Measuring Gauges for HSK Spindles for Measuring Driving Dogs b 1 acc. to ISO 11- type A and C b1 ± 0.0 r1-0.0 HSK 3.001. 1. HSK 0.00 7.. 0 HSK 0.003.3. HSK 3.00 1.3 3. 0 HSK 0.00 1.. 0 HSK 0.00 19.7. HSK 1.007.7. 0 HSK 10.00 9.7. 0 Gauge to measure driving dogs and radii of HSK spindles. measuring gauges in wooden box consisting of one go plug gauge and one no-go plug gauge. When set into the spindle the go plug gauge has to be in contact with the plane surface, the no-go plug gauge must not be in contact with the plane surface. Note The eccentricity of b1 (0.0 mm) is not taken into account. Kelch GmbH POB 1 0 D - 71370 Weinstadt Tel. (+9) 711 / 0-0 Fax (+9) 711 / 0-11 info@kelchgmbh.de www.kelchgmbh.de