FRAMELESS MOTORS Special motor designs Oil-immersed motors
moving As one of the leading manufacturers of electrical and electronic drive components and systems we offer you a wide product range for almost every application in many different branches of industry. Innovative products and our sound technical competence have made us a reliable partner for more than 50 years. We understand our customers problems and find individual solutions. individual rugged Frameless motors Page 4 Oil-immersed motors Page 8 DriveSAS electronic starter Page 13 2
ideas moving ideas With this slogan we present ourselves to the market. It represents our aim to develop and produce modern and economic drive solutions for our customers. Our experience and orientation towards the future provide the foundations for our ambitious strategies. From our manufacturing sites in Germany and China as well as our international sales offices we deliver HANNING products and service to successful companies all over the world. flexible individually driven Special motor designs for the appliance industry This brochure informs about HANNING special frameless motors mainly used in the appliance industry. The frameless motor provides 7.5 kw in a very space-saving design. It can be used with many different applications. The oil-immersed motor offers power up to 5.5 kw and is ideal for hydraulic applications. The DriveSAS electronics starts single-phase asynchronous motors safely and reliably. Let HANNING s innovative and state-of-the-art products convince you! compact 3
Frameless motors Motors HANNING s frameless motors are squirrel-cage motors. They are maintenance free and mainly characterised by their rugged design. Two different types are available, the singlephase AC motor up to 2.2 kw and the three-phase AC motor up to 7.5 kw. As standard, frameless motors have protection class F. The compact and powerful drives are mainly used in the appliance industry but also in other industrial applications. Their space-saving and individual design allow the use of these motors in almost any application. One of the main advantages of this motor is its low generation of noise and its low weight. Naturally, the motor can be used together with a frequency inverter. Engineering-offer HANNING analyses customer requests, develops and manufactures drive components according to the requirements and integrates them into the drive or the customer s plant. Come and see our long engineering experience and competence in finding the solution for your drive problem. Customer-specific mechanical design Our manufacturing knowledge and state-of-the-art factories ensure the production of individual drive components. If required, HANNING can manufacture special shafts, flanges and endshields. Tests Frameless motors are tested under load in HANNING s laboratories. If required by the customer it is possible to simulate a complete application set-up to the motors in operation and optimize them if necessary. Endurance tests are carried out in HANNING s special endurance test laboratories. Technical features Standard features of frameless motors: Type of protection IP00 IP55 Insulation class F High efficiency and low energy consumption Low noise generation Suitable for inverter operation Connection with cable / plug / flexible lead 4
Mechanical and electrical design General data Cut diameter: 56 mm to 230 mm Pole number: 2 and 4 poles or even more Power: up to 7.5 kw Standards: EN 60034 and EN 60335 Voltage: many different voltage and mains types possible Frameless motors can be perfectly adapted to many different customer requirements. Here a few examples: Specially designed shaft for a belt drive Application-specific power selection AC and three-phase AC possible Different torques Available for all common voltages and frequencies Insulation system is UL approved Different stator designs allow various pole and connection variants Electrical connection possibilities: plug, flexible lead and cable Type of protection IP00 to IP55 Fits, tolerances and balancing according as desired by the customer Different material options for endshields and shafts Special shafts Second shaft end to allow double use of the drive or the connection of a brake, fan or encoder Special endshields Ventilated and unventilated variants for endshields Endshields with mounting dimensions according to customers requirements Use with frequency inverters Open endshield with integrated fan for optimum motor cooling All frameless three-phase AC motors are suitable for inverter operation. We recommend the use of HANNING Drive CCI frequency inverters. Use with DriveSAS electronic starters HANNING s DriveSAS electronic starters ensure a reliable start of single-phase motors even under difficult conditions. Kits for installation directly into the customer s drive unit 5
Applications Door drives The high breakaway torque of frameless motors ensures safe operation of doors even under very difficult operating and environmental conditions such as extreme temperatures and wind. The motors are available up to IP55 which makes them suitable for many different industries. Door drive Drives for grinding machines The compact design of HANNING frameless motors enables space-saving integration directly into a grinding machine. The geometry and material of the shafts ends can be adapted to the application. Grinding machine drive Drives for packaging machines Frameless motors are used in packaging machines. For this hydraulic application they are equipped with a special endshield, shaft seal and winding. The special winding ensures high power density and reliable operation over the permissible temperature range Packaging machine drive 6
Applications Centrifugal drives Frameless motors used for driving centrifuges are designed for a speed up to 25,000 rpm. This type of drive is mainly characterised by its vertical shaft with a special geometry and a winding designed for high frequencies. It is connected to the customer s machine through a special shaft and an additional shaft seal. Centrifugal drive Drives for bread and meat cutting machines The input shafts of frameless motors are made of a material especially certified for the food industry. The motors only generate little noise heat and are therefore especially suitable for driving cutting machines used in the food industry. Drive for bread and meat cutting machine DriveSAS electronic starters for different applications Single-phase asynchronous motors used for driving herb, corn and coffee grinders, special pumps and cleaning machines are reliably started by HANNING s fully electronic DriveSAS starters. Even under difficult conditions the motors quickly reach the required operating speed. The DriveSAS electronic starter can be used with any single-phase asynchronous motor. DriveSAS electronic starter for herb, corn and coffee grinders 7
Oil-immersed motors Motors The basic version of HANNING oil-immersed motors are 2 and 4-pole three-phase AC motors up to 5.5 kw. Variants for single-phase and/or special voltages are available. The standard oil-immersed motor is frame size B3 / B14, it comes with rolling bearings, protection class F and connection cables. The main fields of application for low-nose oil-immersed motors are hydraulic systems, such as hydraulic car lifts or lifts in the automobile industry. Thanks to its compact design and direct mounting options, the drive offers a cost-efficient and space-saving solution. If you compare an oil-immersed motor with a standard motor, the output power is twice as high for the same size since the oil-immersed motor cools the oil constantly. The permissible oil temperature is max. 70 C and must be ensured by sufficient heat dissipation through the hydraulic system. Options at a glance Oil-immersed motors can be adapted to many different requirements by means of the following options: Single-phase design Suitable for all common voltages and frequencies Specific motor power Insulation class H Type of protection IP00 Special stator design Thermal monitoring by PTC resistor/bimetal switch Adapter flange for pump connection Shaft bush for pump connection Second shaft end and flange for connecting an additional pump Different shaft ends No motor bearing required on pump side (depending on mounting conditions) Custom-made fits, tolerances, and balances Cable lengths according to requirements Engineering offer HANNING analyses customer requests, develops and manufactures drive components according to the requirements and integrates them into the drive or the customer s plant. Come and see our long engineering experience and competence in finding the solution for your drive problem. Customer-specific mechanical design Our manufacturing knowledge and state-of-the-art factories ensure the production of individual drive components. If required, HANNING can manufacture special shafts, flanges and endshields. Tests Frameless motors are tested under load in HANNING s laboratories. If required by the customer it is possible to simulate a complete application set-up to the motors in operation and optimize them if necessary. Endurance tests are carried out in HANNING s special endurance test laboratories. Use with DriveSAS electronic starters HANNING s DriveSAS electronic starters ensure a reliable start of single-phase motors even under difficult conditions. Industrial applications Use in industrial lifts. Cost efficient solution thanks to its compact design and direct installation of the motor into the hydraulic system. Low-noise operation. Application in transportation systems, e.g. automobile presentation Motor with power up to 5.5 kw the output power is doubled because of constant oil cooling. 8
Technical data Oil-immersed motors, 2-poles Three-phase AC motors 400 V rated voltage, 50 Hz Current and speed apply to an oil viscosity of 40 mm 2 /sec Power P2 Operating mode Type Speed Rated current Rated torque Efficiency Moment of inertia [kw] [1/min] [A] [Nm] [%] [kgm 2 ] 2-pole oil-immersed motors 0.55 S3-20% UO7D2 2750 1.5 1.9 71 0.0004 0.75 S3-20% UO7F2 2750 2.2 2.6 72 0.0005 1.1 S3-20% UO7G2 2750 2.5 3.75 73 0.0006 1.5 S3-20% UO7H2 2750 3.5 5.1 76 0.0007 2.2 S3-20% UO7I2 2750 5.0 7.6 81 0.0099 3.0 S3-20% UO7K2 2750 6.8 10.2 81 0.0012 3.7 S3-20% UO7L2 2750 8.4 13.6 77 0.0139 3.0 S3-20% UO9K2 2800 6.5 10.2 81 0.0016 4.0 S3-20% UO9L2 2800 8.7 13.6 81 0.0022 5.5 S3-20% UO9M2 2800 11.7 18.8 83 0.0029 Oil-immersed motors, 4-poles Three-phase AC motors 400 V rated voltage, 50 Hz Current and speed apply to an oil viscosity of 40 mm 2 /sec Power P2 Operating mode Type Speed Rated current Rated torque Efficiency Moment of inertia [kw] [1/min] [A] [Nm] [%] [kgm 2 ] 4-pole oil-immersed motors 0.55 S3-20% UO7D4 1350 1.6 4.0 68 0.0009 0.75 S3-20% UO7F4 1350 2.1 5.2 69 0.0011 1.1 S3-20% UO7G4 1350 3.5 7.8 70 0.0013 1.5 S3-20% UO7H4 1350 4.1 10.6 72 0.0015 2.2 S3-20% UO7I4 1350 7.0 15.4 73 0.0022 2.2 S3-20% UO9I4 1350 5.0 15.6 73 0.0003 3.0 S3-20% UO9K4 1350 7.0 21.1 74 0.0036 4.0 S3-20% UO9L4 1350 9.5 27.9 76 0.0048 5.5 S3-20% UO9M4 1350 13.0 38.3 80 0.0060 9
Dimension sheets Oil-immersed motor type UO7 UO7 hole pattern 1 Foot mounting Type A [mm] B [mm] C[mm] UO7D2 140 73 79 UO7F2 150 83 89 UO7G2 160 93 99 UO7H2 170 103 109 UO7I2 200 133 139 UO7K2 220 153 159 UO7L2 240 173 179 UO7D4 150 83 89 UO7F4 160 93 99 UO7G4 170 103 109 UO7 hole pattern 2 Foot mounting Also possible without foot UO7H4 195 128 134 UO7I4 220 153 159 Dimensions D, E, F, G according to customer requirements 10
Dimension sheets Oil-immersed motor type UO9 UO9 hole pattern 1 Foot mounting Shaft end U9 for hole pattern 1 Shaft end U9 for hole pattern 2 Only up to 15.6 Nm possible UO9 hole pattern 2 Foot mounting 11
Dimension sheets Oil-immersed motor type UO9 UO9 hole pattern 1 Flange mounting UO9 hole pattern 2 Flange mounting Shaft end U09 for hole pattern 1 Shaft end Uo9 for hole pattern 2 Only up to 15.6 Nm possible 2-pole three-phase AC oil-immersed motor type U09 4-pole three-phase AC oil-immersed motor type U09 Type A [mm] B [mm] C[mm] UO9K2 180 101 109 UO9L2 205 126 134 UO9M2 235 156 164 Dimensions D, E, F, G according to customer requirements Type A [mm] B [mm] C[mm] UO9I4 180 101 109 UO9K4 205 126 134 UO9L4 235 156 164 UO9M4 265 186 194 12
DriveSAS electronic starter for single-phase asynchronous DriveSAS motors Single-phase asynchronous motors have low breakaway torques. For some applications, these torques are not high enough to accelerate the motor to its operating speed. This is where the DriveSAS electronic starter is used to ensure a safe and reliable motor start. The electronics can be quickly and easily adapted to your application. We either set the switching instant or the switching speed and it is always possible to find customer-specific solutions. The DriveSAS electronics safely and reliably start your single-phase asynchronous motor! Starting capacitors are switched depending on speed or time and ensure stable operation even if the load and / or mains conditions vary. Unfavorable environmental conditions do not exist for the electronic starter. Because of its fully-electronic design, wear, inertia and limited capacities are problems of the past. Reliable and stable operation can be guaranteed. All external terminals and internal connections with the motor windings can be entirely wired on the p.c.b. It is easy to select the version matching your application. Only two variants 100 to 120 V and 200 to 400 V cover all motor powers, voltages and frequencies, which means that the electronic starter can be used worldwide. Terminal box with integrated DriveSAS electronic starter Feature Electronics without mechanical components Speed dependent Two variants (100 120 V, 200 240 V) Easy speed selection Special designs possible Benefit Rugged and compact design High switching accuracy Space saving Free of wear Fast reacting Reliable High repitition accuracy Reliable operation even under temperature fluctuations, vibrations and mechanical stress Independent of voltage and current Reliable operation under mains and load fluctuations Easy to calculate Easy to select Less storage expenses for the customer Cost and time saving Worldwide usable No calculations for the selection Easy adaption to application Individual design possible Enclosure (housing) possible Different protection classes Application even under difficult conditions Individual p.c.b. for integration into the customer s device 13
Standard is not enough service You are not satisfied with standard drives for your application? You are looking for a reliable partner with lots of experience? Then HANNING is first choice. Our engineering knowledge combined with our requirements result in individual solutions with a "special drive. advise check optimi The experience we have gained over more than five decades have made us a reliable partner for our customers. HANNING products can be found in many different branches of industry: drives for mechanical engineering, blowers for food-processing machinery, drain pumps for washing machines and dishwashers as well as linear actuators for versatile applications. HANNING s philosophy is to develop and produce modern and economic drive solutions in close co-operation with our customers. From analysis of the drive problem and finding a custom-built solution to after-sales-service you can rely on us! Interdisciplinary development (motor + electronics + software) Analysis of the drive problem Planning in close co-operation with our customer Application and customer-specific drive solutions, individual mechanical solutions Cost-optimised drive concepts Customer-contact and co-operation over several device generations After-sales-service High manufacturing depth Measuring laboratory, continuous test facilities State-of-the-art electronic manufacturing site (SMD, hybrid technology) Handling and support with national and international approvals and certifications Certification according to DIN EN ISO 9001:2000, DIN EN ISO 14001:2005 Extensive knowledge of different branches of industry 14
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HANNING ELEKTRO-WERKE GmbH & Co. KG Holter Straße 90, 33813 Oerlinghausen / Germany Postfach 1361, 33806 Oerlinghausen / Germany Tel +49 (5202) 707-0 Fax +49 (5202) 707-301 info@hew.hanning.com www.hew.hanning.com Printed in Germany Subject to technical alterations Frameless Motors/E/10.07/St The products shown in this brochure may differ from the standard design.