ANDRITZ Kft. Tiszakécske, Hungary November 2012
Profile ANDRITZ Kft. Overview 2 Address ANDRITZ Kft. Dózsa telep 69, 6060 Tiszakécske Hungary History Manufacturing and Assembly for Hydro Pulp and paper Power generation Main Customer ANDRITZ Siemens Energy OJSC Power Machines (Leningradsky Metallichesky Zavod, LMZ) Founded in 1929 nationalized in 1947 privatized in 1994 acquired by ANDRITZ AG in 2007
Key Figures Manufacturing Hours/Capacity: Direct labour hours: 3 Staff: 300-500 employees thereof 80 white collar 50-70 apprentices Area: 147.000 m2 total area 31.159 m2 building 4.300 m2 storage area 350.000 600.000
Layout ANDRITZ Kft. Offices Medium - sized shop Base material storage Storage Lamella line Heavy steel structure manufacturing shop
Products ANDRITZ Kft. Products of Siemens Energy Berlin - Gasturbine and components Combustion chamber Flame tube Assembly of combustion chambers Exhaust casing
Products ANDRITZ Kft. Products of Siemens Energy Mülheim - Generator casings Generator casing (H2-cooled) Transport and storage casing Generator casing (H2-cooled) Generator casing (Air-cooled)
Products ANDRITZ Kft. Products of Siemens Energy Mülheim - Generator components Bearing brackets (H2-cooled) Bearing brackets (H2-cooled) Cooling head Main lead box
Products ANDRITZ Kft. Products of ANDRITZ HYDRO Weiz - Turbogenerator and components 7A6 Base frame 7A6 Generator casing (air-cooled) 9A5 Generator casing (air-cooled) 9A5 Bearing brackets
Products ANDRITZ Kft. Products of ANDRITZ HYDRO - Hydrogenerators and components Generator casing (Boyabat) Generator casing (Navizance) Upper bracket (Hissmoforce) Lower bracket (Hissmoforce)
Products ANDRITZ Kft. Products of ANDRITZ Atro - Screws Screw with steel tray
Products ANDRITZ Kft. Products of ANDRITZ HYDRO Linz Other components Butterfly valve Draft tube Spiral casing
Products ANDRITZ Kft. Products of ANDRITZ Yankee cylinder manufacturing & assembly Yankee manufacturing
Products ANDRITZ Kft. Products of ANDRITZ Components for pulp & paper Lamella Packages Plated beams
Core Competence Quality and Certifications Quality Controll: Non - destructive testing (VT, PT, MT, UT, RT, VT) ISO 9001:2008 ASME S Stamp 14 DIN EN ISO 3834-2 ASME U Stamp AD 2000 Mbl. HP0 ASME U2 Stamp DIN 18800-7 Klasse E Bescheinigung NATIONAL BOARD STAMPS 3/1998.(I.12.) IKIM CHINESE Pressure Vessel Manufacturing License Certified Welders Training Area Welding of railway vehicle acc. to DIN EN 15085-2
Core Competence Main Activities / Technologies High quality standard production (small series) of middle and heavy weighted welded products and components including surface treatment Manufacturing and assembly of combustion chambers Machining of middle and heavy sized parts Part weight from 1 up to 150 tons Main material is carbon steel but we also work with stainless steel Capacity range from 350.000 up to 600.000 direct labour hours 15
Main Activities / Technologies Fabrication Metal cutting (gas cutting, thickness 2 300 mm, plasma cutting, thickness 1 40 mm, water cutting, thickness 0,5 30 mm) Rolling in sheet thickness up to 60 mm and width 4,5 m Welding technologies (MAG, TIG, SAW, manual electrode welding)
Main Activities / Technologies 17 Laser welding of stainless steel Heat treatment (10 x 5 x 5 m) up to 1.200 C Surface treatment Ceramic blasting (stainless steel) and sand blasting (carbon steel) Painting
Main Activities / Technologies Turning and milling of complex parts on CNC controlled machines CNC horizontal boring mill (length 10 m, vertical 4,5 m, depth 1,8 m) CNC vertical lathe (max. height of parts 4,5 m, diameter 12 m) Installation end of 2012: CNC horizontal boring mill (length 24 m, vertical 6 m, depth 1,6 m) Crane capacity: up to 150 To
Main Activities / Technologies Assembly 19 In house assembly for Yankee cylinders In house assembly for screws In house assembly and electrical installation for combustion chamber
Thank you for your attention! 20