FTDI USB to RS485 Adaptor PC Interface for MicroWare industrial controllers

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Quick start Guide for FTDI USB to RS485 Adaptor Rev 0.0, 2007-09-04 Valid from version 2.00.00 Introduction 2 Optical Isolation & Surge Protection 2 Power Supply 2 Hardware Installation 2 RS-485 Mode Block Configuration 2 RS-485 Mode Block Configuration for Microware Application 3 RS-485 Signal Wiring 4 Windows XP Driver Installation 4 Check Installation 5 Change COM Port Properties & COM Port Number 5 Usefull links 5 Document info: U:\KUNDER\Marketing\Flyers&Copy_of_Manuals\PBR_temp_work_dir\FTDI\FTDI_User_UK.doc Page 1 of 5

Introduction The USB Industrial I/O Adapter is designed to make industrial communication port expansion quick and simple. Connecting to a USB port on your computer or USB hub, the USB Industrial I/O Adapter instantly adds industrial communication port to your system. By taking advantage of the USB bus, the USB industrial I/O Adapter makes it easier than ever to add RS-485 device to your system with easy plug-andplay and hot plug features. Adapting the new technology, the industrial I/O communication port expansion now takes the new bus with easy and convenient connectivity. Plugging the USB Industrial I/O Adapter to the USB port, the adapter is automatically detected and installed. There are no IRQ & COM port conflicts, since the port doesn't require any additional IRQ, DMA, memory as resources on the system. The serial port functions as native Windows COM port, and is compatible with Windows serial communication applications. The USB Industrial I/O Adapter provides instant connectivity to RS-485 communication device for factory automation equipment, multi-drop data collection devices, barcode readers, time clocks, scales, data entry terminals, PC to PC long distance communications and serial communication in harsh environments. The USB Industrial I/O provides industrial solution for applications requiring single node or multi-drop communications over short and long distance. Optical Isolation & Surge Protection Optical isolation and surge protection are available as USB-COMi-SI USB to Single RS-485 Adapter. Each RS-485 port is individually optically isolated with 2000 volt DC optical isolation. The optical isolation protects your PC or notebook from spikes and surges on the RS-485 network, by converting the electrical pulse into an optical signal and then changing it back into an electrical pulse. Your computer is well protected, since the surges and spikes cannot cross the optical link. Each RS-485 port is individually protected by surge protector to withstand electrostatic discharge and power surges up to 25KV ESD. Surge suppression on all signals prevent from damages caused by lighting or high voltage. Power Supply The USB-COMi & USB-COMi-SI, are powered by the USB port. No external power supply is needed. Hardware Installation Inside the unit, there is a 10 x 2 header block, which is jumpered to select the mode of operation. You will need to open up the plastics covers and set the jumper settings to RS-485 mode as per the requirements of your application. After the setting of jumpers and connecting power supply to the adapter, you then plug the adapter to USB port to start driver installation. The RS-485 Mode Block Configuration Settings are listed as follows. RS-485 Mode Block Configuration Jumper Function 1-2 TxD / RxD Termination of 120 Ohm. This jumper should only be populated at each end of the cable to meet RS-485 termination requirements. 5-6 and 7-8 TxD / RxD Single Pair ( half duplex for RS485 ). Populate both these jumpers. 11-12 Enable TxD Driver only when transmitting. This is required by RS485 as multiple devices can transmit over the same twisted pair. When a RS-485 is not transmitting, it s transmitter must be turned off to allow other devices to communicate over the same wires. 13-14 RxD Always Enabled. In this mode characters transmitted by the RS485 device will also OR be received by the same device. These echoed characters are usually stripped out by 15 16 the application software. Transmit Data Echo Suppression Mode. In this mode characters transmitted by the RS485 device will NOT be received by the same device. In this mode there is no need for the application software to strip out the transmitted data from the received data as it is handled by the hardware. Document info: U:\KUNDER\Marketing\Flyers&Copy_of_Manuals\PBR_temp_work_dir\FTDI\FTDI_User_UK.doc Page 2 of 5

19-20 CTS Always Enabled. As there is no hardware handshaking in RS-485, CTS should be permanently enabled to allow unrestricted flow of data. If handshaking is required for RS-485 it can be done using X-On / X-Off handshaking protocol. Note : all other positions = no jumper populated. RS-485 Mode Block Configuration for Microware Application 5 6 7 8 11 12 13 14 19 20 Note : all other positions = no jumper populated. Jumper 1 2 should only be populated if 120 Ohm s termination is required. Normally this is not the case in MicroWare systems. If you have communication error or an unstable connection, you shuld try to populate jumper 1-2. Important: You should allways check jumper settings before use. Document info: U:\KUNDER\Marketing\Flyers&Copy_of_Manuals\PBR_temp_work_dir\FTDI\FTDI_User_UK.doc Page 3 of 5

RS-485 Signal Pin-outs of DB-9 Male Pin 1 Pin 2 Pin 5 Data B Data A GND RS-485 Signal Wiring The wiring should be connected to the MicroWare connector like shown below. Windows XP Driver Installation You need to have administrator privileges to install any new drivers under Windows XP. To install the driver or update the configuration please log onto Windows XP as "Administrator" or ask your system administrator to install the USB I/O adapter and driver. Please proceed with the following steps to install the driver: 1. Plug in the USB connector into the USB port on the Adapter, and connect the USB connector on the other end of the cable to the host USB port in your computer. 2. The connection brings up "Found New Hardware Wizard". 3. Proceed as described in the Windows_XP_Installation_Guide.pdf file. Drivers are located in the CDM 2.00.00 folder. Latest drivers can be found at http://www.ftdichip.com/drivers/vcp.htm IMPORTANT NOTICE: If a device of the same type has been installed on your machine before and the drivers that are about to be installed are different from those installed already, the original drivers need to be uninstalled. Please refer to the Uninstalling CDM Drivers section in Windows_XP_Installation_Guide.pdf file for further details of this procedure. Uninstalling Windows drivers should always be done by selecting to remove the drivers through the "Add/Remove Programs" utility. It is possible however, to selectively remove devices with a specific VID and PID combination by running the FTDI uninstaller manually with edited INI files containing the desired VID and PID. The FTClean utility provides the user with an easy way of running the uninstaller without having to edit INI files. FTClean generates the required INI files and then runs the uninstaller automatically. FTClean is found on the CD. Document info: U:\KUNDER\Marketing\Flyers&Copy_of_Manuals\PBR_temp_work_dir\FTDI\FTDI_User_UK.doc Page 4 of 5

Note: The "Found New Hardware Wizard" will appear again if you are installing USB Multiple Serial Ports Version, e.g. USB-2COM/i or USB-4COM/i. You need to repeat the installation procedures one more time for Dual- port version, and three more times for Quad-port version. For installation on other versions of Microsoft Windows, please refer to FTDI User Manual; supplied with the product, or available on http://www.ftdichip.com/documents/installguides.htm Check Installation You can now verify the installation has completely successfully by looking under Device Manager of the System Properties screen. (Go there by Start-Setting-Control Panel-System Properties-Hardware-Device Manager-Select View-Device by connection). The device should have installed as a "USB Serial Port (COMx)" attached to "USB High Speed Serial Converter". Change COM Port Properties & COM Port Number This feature is particularly useful for programs, such as HyperTerminal, which only work with COM1 through COM4. In any case, when working with GraphiLogic, you will have to determine to which COM port on your computer, the controller is connected. Please ensure that you do not change the COM Port Number already in use. To change the virtual COM port properties: Open "Device manager" Select "Ports" Select the "USB Serial Port" Click "Properties". Select "Port Setting" Select "Advanced" Click the drop down arrow on COM Port Number and scroll to the required COM port. Select "OK". Return to the Device Manager Screen. You will see that the USB Serial Port installation has been changed to the new COM Port Number. Start, or return to the GraphiLogic program. Select the Options menu and click Setup, choose the COM fan and mark the COM port the controller is attached to. In the same place, you can select Baud rate; unless other is specified directly on the controller, this should be 38.400 baud. ATTENTION: Please note that some programs like synchronizing programs for mobile phones and handheld computers may block COM ports. Close all of these programs before making connection to the controller, or best of all, avoid installing this kind of software along with this system. Usefull links Drivers and product description: http://www.vscom.de/usb_comm.html Latest drivers: http://www.ftdichip.com/drivers/vcp.htm Latest software installation guides: http://www.ftdichip.com/documents/installguides.htm All brand names and trademarks are the property of their respective owners. Document info: U:\KUNDER\Marketing\Flyers&Copy_of_Manuals\PBR_temp_work_dir\FTDI\FTDI_User_UK.doc Page 5 of 5