SED2 Variable Frequency Drives With Bypass Options Description The Bypass Options are companion packages for the family of SED2 Variable Frequency Drives. For information on the family of SED2 VFDs, see the SED2 Variable Frequency Drives Submittal Sheet, Document Number 154-042. Bypass Power Features 2-Contactor: Output & Bypass Overload protection in bypass mode. Step-down transformer with fused primary and secondary. Contactors electrically and mechanically interlocked. 3-Contactor (optional): Input, Output, & Bypass In addition to the 2-contactor features, 3-contactor features provide: Input Device Drive test function Complete electrical isolation of drive Disconnect Fused disconnect (optional) Circuit breaker (optional) All doors are interlocked and padlockable Reactor Options VF0302R1 Drive Motor 2 Contactor Bypass Input Device Drive Motor 3 Contactor Bypass Line reactor mounted in bypass option enclosure. Line reactor (in NEMA 1 enclosure) supplied separately. Load reactor mounted in bypass option enclosure. Load reactor (in NEMA 1 enclosure) supplied separately. Input Device Bypass Control Features Auto Bypass Enable Input Relay logic allows user to send the motor to bypass mode based on the drive s programmable relay. The drive s programmable relay, typically set to fault, can be set up for applications that run full speed for an extended period of time. Generally used for safety tie-ins; the motor will not operate the drive or bypass when open. Common Remote Start/Stop Common remote start/stop can be used in both drive and bypass mode. Essential Services Mode Typically used for smoke purge; the motor goes to bypass regardless of the selected mode. No call to stop will have an effect, including open safety or stop commands. Only turning the power off or opening this contact will stop the motor. Bypass Door Mounted Control Devices 2-Contactor Units Drive-Off-Bypass selector Bypass pilot light 3-Contactor Units Drive-Off-Bypass selector Bypass pilot light Drive Test on/off selector http://www.sbt.siemens.com/hvp/drives Siemens Building Technologies, Inc.
SED2 Variable Frequency Drives With Bypass Options Product Numbers Example shown: VBA340.F120X = VFD with bypass, 480V, 40 hp, fused disconnect, NEMA 1, 2 contactors, and no reactors. NOTE: HA1 option is a bypass package rated to 178 amps at 480 Vac. Though it does not meet NEC for 150 hp of 180 amps, the package will be able to control a high percentage of 150 horsepower motors. Typical Specifications Your Product Number: V B Example Product Number: V B A 3 4 0. F 1 2 0 X Model: VB - VFD with Bypass Series A - Conventional Bypass (Standard) Voltage: 1 = 208V 2 = 230 to 240V 3 = 380 to 480V 4 = 500 to 600V HP Rating: 0.5, 0.7, 1.0, 1.5, 2.0, 3.0, 4.0, 5.0, 7.5, 10., 15., 20., 25., 30., 40., 50., 60., 75., 100, 125 Disconnect: D = Disconnect F = Fused Disconnect NEMA: 1 = NEMA Type 1 Contactors 2 = 2 Contactors 3 = 3 Contactors Reactor 0 = None 3 = Line Reactor * L = Load Reactor * Filter X (Factory Required Designator) Options HA1 = High Amp rating * Only one can be installed in bypass option enclosure. If both are required, a separate enclosed reactor is required. SED2 Bypass Options shall send the motor to bypass mode based on an easily accessible door-mounted selector or based on the drive s programmable relay. A bypass pilot light shall provide indication of the bypass mode. The bypass mode shall provide overload protection. Contactors shall be electrically and mechanically interlocked. An essential services mode shall send the motor to bypass regardless of the selected mode. X Dimensions VFD0007R3 36.0 (914) 5.5 (140) 48.0 (1219) 66.5 (1689) = Protective Shield 11.0 (279) Frame Size A and B 18.0 (457) 17.0 (432) Frame Size E 8.3 (211) 36.0 (914) 24.0 (610) 11.3 (287) 9.5 (241) 49.0 (1245) 11.0 (279) Frame Size C 57.5 (146) 9.7 (244) 5.5 (140) 36.0 (914) 57.5 (1461) 45.5 (116) Frame Size F 18.0 (457) 17.0 (432) Frame Size D Figure 1. Dimensions in Inches (Cm). Table 1. Approximate Weights. Frame Wt. lb (kg)* A 55 (25) B 65 (29) C 100 (45) D 170 (77) E 200 (91) F 500 (227) 11.3 (287) 9.5 (241) 17.4 (44) Page 2 Siemens Building Technologies, Inc.http://www.sbt.siemens.com/hvp/drives
SED2 Variable Frequency Drives With E-Bypass Options Submittal Sheet Document No. 154-051 Table 2. SED2 Frame Sizes and Power Ranges. HP kw 208/230V 480V 575V.5.37.75.55 A 1.75 1.5 1.1 2 1.5 B 3 2.2 5 4 7.5 5.5 C 10 7.5 15 11 20 15 D 25 18.5 30 22 E 40 30 50 37 F 60 45 75 55 100 75 125 90 N/A HA1 A B C D E F C D E F N/A Table 3. Bypass Output Current Ratings (Amps) Per NEC Motor Tables. HP.5.75 1 1.5 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 HA1 208V 2.3 3.0 3.9 5.5 7.4 10.4 16.7 22 28 42 54 68 80 104 130 154 230V 2.2 3.0 3.9 5.5 6.8 9.6 15.2 22 28 42 54 68 80 104 130 154 460V 1.1 1.6 2.1 3.0 3.4 4.8 7.6 11 14 21 27 34 40 52 65 77 96 124 156 178 575V.9 1.3 1.4 2.1 2.7 3.9 6.1 9 11 17 22 27 32 41 52 62 77 99 125 NOTE: Drives are current rated devices. Verify that the listed ratings are the motor full load current rating. Siemens Building Technologies, Inc. http://www.sbt.siemens.com/hvp/drives Page 3
SED2 Variable Frequency Drives With Bypass Options Wiring Diagrams 116 1L1 High Voltage 116 1L2 FU2 T1 TRANSFORMER [H1] [H3] [H2] [H4] 120vac OL1 5 4 CUSTOMER 1 4 SUPPLIED 3 (96) (95) SAFETIES [XF] FU3 [X1] [X2] X2 2 ESSENTIAL ESSENTIAL 11 SERVICE 12 13 SERVICE 14 ENABLED ACTIVE 3 ESR ESSENTIAL SERVICE RELAY (8) ESR (12) 5 CUSTOMER 1 REMOTE START 6 2 RR RUN RELAY VFD1 (CONTROL TERMINALS) 21 22 5 7 DR DRIVE RELAY OFF 5 DRIVE xoo 8 DR RR 9 10 11 9 FOR AUTO 10 5 FOR REMOTE 6 12 M2 13 M1 CONTACTOR oox 10 7 FOR LOCAL 8 12 A LIGHT xoo VFD OUTPUT ESR DR M1 CONTACTOR 15 16 17 M2 xoo 18 M3 VFD INPUT CONTACTOR VF0304R1 DRIVE TEST ON OFF xo ONLY SUPPLIED WITH OPTIONAL THREE CONTACTOR. (ADDITION OF DRIVE INPUT CONTACTOR) Figure 2. Bypass 120 Vac Control Circuit. Page 4 http://www.sbt.siemens.com/hvp/drives Siemens Building Technologies, Inc.
Bypass Options for SED2 Variable Frequency Drives Submittal Sheet Wiring Diagrams continued VFD0160R1 POWER SUPPLY 3 PHASE 60 Hz OPTIONAL SUPPLEMENTARY POWER FUSES - MAIN SHORT CIRCUIT PROTECTION BY OTHERS DISC1 (SEE NOTE 1) L1 1L1 FU1 (T1) (L1) L2 (T2) L3 (T3) NOTES: LUG 1L2 (L2) 1L3 (L3) 1L1 1L2 TO STEP-DOWN CONTROL TRANSFORMER 2L1 2L2 2L3 OPTIONAL DRIVE INPUT CONTACTOR M3 3L1 (2) (1) 3L2 (4) (3) 3L3 (6) (5) OPTIONAL INPUT LINE REACTOR A1 B1 C1 A2 B2 C2 R S T L1 L2 L3 VFD U V W M1 (5) (6) (3) (4) OPTIONAL (1) (2) OUTPUT LOAD REACTOR U1 U M2 A1 A2 (1) (2) V1 V B1 B2 (3) (4) W1 W C1 C2 (5) (6) 1. Branch circuit protection to be provided by installer, per UL508A, if not provided with drive. OL1 1T1 (T1) LUG 1T2 (T2) 1T3 (T3) M AC MOTOR (CUSTOMER SUPPLIED) 2. For bypass operation, modify these drive parameters: P0704[0] and P0704[1] = 3, P0748 = Digital Out 1 Reverse ( ). 3. Control and communication wiring should be 300V UL minimum. 4. Communication wiring should be run with maximum separation possible from all other wiring. 5. Essential service mode operates the motor full speed (bypass) with no protection for the motor or system. 6. Ensure that automatic bypass will not damage the system before activating. 7. Refer to Siemens Publication No. 125-3208 for proper fuse and wire sizes. 8. Refer to Siemens Publication No. 125-3201 for SED2 input/output control signal wiring details. Figure 3. Bypass Power Circuit. Siemens Building Technologies, Inc. http://www.sbt.siemens.com/hvp/drives Page 5
SED2 Variable Frequency Drives With Bypass Options Wiring Diagrams, continued DRIVE CONTROL TERMINATIONS ANALOG INPUT EXAMPLES Analog input connection examples Control terminations located on drive I/O module RL1 NC RL1 NO RL1 COM RL2 NC RL2 NO RL2 COM EXTERNAL 0-2 3 EXTERNAL 0/4-20mA 2 3 4 20 21 22 24 23 25 - + + - AO1+ PTC A PTC B DIN5 DIN6 AO2+ AO1- AO2- ISO 0VDC P+ N- SPEED POTENTIOMETER 1 2 3 12 14 13 16 15 17 27 26 29 28 30 4.7k Ohm +10VDC +0VDC AIN1+ DIN1 DIN2 DIN3 DIN4 ISO 24VDC AIN2+ AIN1- AIN2- VFD 24VDC POWERED 0/4-20mA DEVICE (POWER CONSUMPTION CANNOT EXCEED 100mA) 2 3 4 9 28 1 2 3 4 5 6 7 8 9 10 11 ma POWER 105 108 M2 109 RR Control inter-connection between bypass panel CONTROL TERMINATIONS Control terminations located in bypass enclosure CBT-1 1 3 2 5 4 6 8 7 10 9 11 9 10 11 VFD0004R2 CUSTOMER CUSTOMER REMOTE SUPPLIED START SAFETIES PROVIDE DRY CONTACT FOR REMOTE FOR LOCAL FOR AUTO ESSENTIAL SERVICE ENABLED ESSENTIAL SERVICE ACTIVE PROVIDE DRY CONTACT Figure 4. Terminations. Specifications Input Voltage (3 phase) Temperature Humidity Table 4. Conventional Bypass Specifications. Description 208V, 3AC±10% 230V, 3AC±10% 460V, 3AC ±10% 575V, 3 AC ±10% Operating: 32 F to 104 F (0 C to 40 C) Storage: 40 F to 158 F ( 40 C to 70 C) 0 to 95% rh, non-condensing Page 6 Siemens Building Technologies, Inc.http://www.sbt.siemens.com/hvp/drives
Bypass Options for SED2 Variable Frequency Drives Submittal Sheet Drive Specifications Input voltage and power ranges (3 phase) Input frequency Output frequency Power factor 0.9 Table 5. Drive Specifications. 200V to 240V, 3AC±10%. 1/2 hp to 60 hp 380V to 480V, 3AC ±10% 1/2 hp to 125 hp 500V to 600V, 3 AC ±10% 1 hp to 125 hp 47 Hz to 63 Hz 0 Hz to 150 Hz VFD degree of efficiency 96% to 97% Switch-on current Auxiliary supply 24V Overload capacity Control method PWM frequency Fixed frequencies Skip frequency bands Setpoint resolution Digital inputs (sink/source) Analog inputs Relay outputs Analog outputs Serial interface Protection level Temperature ranges Humidity Operational altitudes Protection features Standards CE conformity Less than nominal input current Description Glavanically separated, unregulated auxiliary supply (18V to 32V) 100 ma 110% for 60 seconds, 150% for 3 seconds Linear, parabolic and programmable V/f; and flux current control low-power mode 2k Hz to 16k Hz (adjustable in 2k Hz increments) 15 programmable 4 programmable 0.01 Hz digital 0.01 Hz serial 10 bit analog 6: fully programmable and scalable isolated digital inputs, switchable 2: 0 to 10 Vdc, 0/4 to 20 ma, can also be configured as digital inputs or Ni 1000 input 2: configurable 30 Vdc /5A (resistive), 250 Vac 2A (inductive) 2: programmable (0/4 to 20 ma or 0 Vdc to 10 Vdc) RS-485; Protocols: USS, P1 and N2; Transmission rate: Up to 38.4k Baud IP20: NEMA Type 1 with protective shield and gland plate installed IP54: NEMA Type 12 Operating: 14 F to 104 F ( 10 C to 40 C) Storage: 40 F to 158 F ( 40 C to 70 C) 95% rh, non-condensing Up to 3280 ft (1000m) above sea level without derating Under-voltage Over-voltage Overload Ground fault Short circuit Stall prevention Locked motor Motor over temperature l 2 t, PTC Over-temperature Parameter PIN protection UL, cul, CE, C-tick Conformity with EC Low Voltage Directive 73/23/EEC Siemens Building Technologies, Inc. http://www.sbt.siemens.com/hvp/drives Page 7
SED2 Variable Frequency Drives With Bypass Options Table 6. Order Worksheet. Item Qty. Designation Part Number Description Information in this publication is based on current specifications. The company reserves the right to make changes in specifications and models as design improvements are introduced. Other product or company names mentioned herein may be the trademarks of their respective owners. 2003 Siemens Building Technologies, Inc. Siemens Building Technologies, Inc. 1000 Deerfield Parkway Buffalo Grove, IL 60089-4513 U.S.A. Your feedback is important to us. If you have comments about this document, please send them to technical.editor@siemens.com Printed in the U.S.A Page 8