Toshiba NetPac Wireless System Installation and Operation Manual

Toshiba NetPac Wireless System Installation and Operation Manual Document Number: 62986-001 Date: July, 2011

Toshiba NetPac Wireless System Installation and Operation Manual Document Number: 62986-001 Date: July, 2011

Introduction Congratulations on the purchase of the Toshiba NetPac Wireless System! The Toshiba NetPac Wireless System is a communications solution that is designed to monitor and control a network of Toshiba s 7-Series and 9-Series Adjustable Speed Drives (ASDs). The wireless system consists of three components: a USB Transceiver Module, an ASD Transceiver Module (one for each ASD within the network), and the software CD. The USB Transceiver Module communicates with the ASD Transceiver Module. The USB module connects to the USB port of the PC that will be used for system monitoring and control via the ASD PRO Software. The ASD Transceiver Module allows all system nodes (personal computer [PC] and all ASDs) to communicate with each of the other nodes in the network via its mesh network design. Wireless communication is accomplished via spread spectrum using the 802.15.4 protocol. Once properly configured, and using the ASD PRO software, system changes, node monitoring, and configuration updates may be accomplished remotely via a PC. See the ASD PRO Software Manual (P/N 59443) for additional information on using ASD PRO Software. To maximize the abilities of your Toshiba NetPac Wireless System, a working familiarity with this guide will be required. This guide has been prepared for the installer, user, and maintenance personnel. This guide may also be used as a reference guide or for training. With this in mind, use this guide to develop a system familiarity before attempting to install or operate the system using the Toshiba NetPac Wireless System.

About This Guide This guide was written by the Toshiba Technical Publications Group. This group is tasked with providing technical documentation for the Toshiba NetPac Wireless System. Every effort has been made to provide accurate and concise information to you, our customer. At Toshiba we re continuously searching for better ways to meet the constantly changing needs of our customers. E-mail your comments, questions, or concerns about this publication to Toshiba. Guide s Purpose and Scope This guide provides information on how to safely install, operate, and dispose of your Toshiba NetPac Wireless System. The information provided in this guide is applicable to the Toshiba NetPac Wireless System only. Included is a section on general safety that describes the warning labels and symbols that are used throughout the guide. Read the guide completely before installing, operating, performing maintenance, or disposing of this equipment. This guide and any accompanying drawings are to be considered a permanent part of the equipment and should be readily available for reference and review. Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or to discontinue any product or service identified in this publication. Toshiba International Corporation (TIC) shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this guide. This guide is copyrighted. No part of this guide may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation. Copyright 2011 Toshiba International Corporation.

TOSHIBA is a registered trademark of Toshiba Corporation. All other product or trade references appearing in this guide are registered trademarks of their respective owners. All rights reserved. Printed in the U.S.A. Contacting Toshiba s Customer Support Center Toshiba s Customer Support Center can be contacted to obtain help in resolving any Adjustable Speed Drive system problem that you may experience or to provide application information. The Support Center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Center s toll free number is US (800) 231-1412/Fax (713) 937-9349 CAN (800) 872-2192 MEX 01 (800) 527-1204. For after-hours support follow the directions in the outgoing message when calling. You may also contact Toshiba by writing to: Toshiba International Corporation 13131 West Little York Road Houston, Texas 77041-9990 Attn: ASD Product Manager. For further information on Toshiba s products and services, please visit our web site.

Table of Contents General Safety Information... 1 Safety Alert Symbol... 1 Signal Words... 1 Special Symbols... 3 Electrical Hazard Symbol... 3 Explosion Hazard Symbol... 3 Equipment Warning Labels... 3 Qualified Personnel... 4 Equipment Inspection... 4 Disposal... 5 Installation Precautions... 6 Personnel Protection... 6 Power Connections... 6 Hardware Installation... 7 Software Installation... 7 Hardware Installation and Connections... 8 Series-2 Transceiver Module Installation... 8 RJ-45 Transceiver Installation... 9 PC USB Transceiver Installation... 9 RJ-45 Transceiver Part Numbering Convention... 10 USB Transceiver Part Numbering Convention... 10 Software Installation and Verification... 11 Driver/Port Installation and Setup... 11 USB Driver/Port Verification... 15 System Operation... 17 ASD Setup Requirements... 17 ASD PRO Software... 18 NetPac Wireless System i

General Safety Information DO NOT attempt to install, operate, or dispose of this equipment until you have read and understood all of the product safety information and directions that are contained in this guide. Safety Alert Symbol The Safety Alert Symbol is comprised of an equilateral triangle enclosing an exclamation mark and indicates that a potential personal injury hazard exists. Signal Words Listed below are the signal words that are used throughout this guide followed by their descriptions and associated symbols. When the words DANGER, WARNING, or CAUTION are used in this guide they will be followed by important safety information that must be carefully adhered to. The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that, if not avoided or if instructions are not followed precisely, will result in serious injury to personnel or loss of life. DANGER The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous situation exists that, if not avoided or if instructions are not followed precisely, could result in serious injury to personnel or loss of life. WARNING NetPac Wireless System 1

The word CAUTION preceded by the safety alert symbol indicates that a potentially hazardous situation exists that, if not avoided or if instructions are not followed precisely, may result in minor or moderate injury. CAUTION The word CAUTION without the safety alert symbol indicates a potentially hazardous situation exists that, if not avoided or if instructions are not followed precisely, may result in equipment and property damage. CAUTION 2 NetPac Wireless System

Special Symbols To identify special hazards, other symbols may appear in conjunction with the DANGER, WARNING, or CAUTION signal words. These symbols indicate areas that require special and/or strict adherence to the procedures to prevent serious injury to personnel or loss of life. Electrical Hazard Symbol The Electrical Hazard Symbol is comprised of an equilateral triangle enclosing a lightning bolt and indicates that a potentially hazardous situation exists that, if not avoided, may result in an injury from electrical shock or burn. Explosion Hazard Symbol The Explosion Hazard Symbol is comprised of an equilateral triangle enclosing an explosion and indicates that a potentially hazardous situation exists that, if not avoided, may result in an injury from exploding parts. Equipment Warning Labels DO NOT attempt to install, operate, perform maintenance, or dispose of this equipment until you have read and understood all of the product labels and user directions that are contained in this guide. To identify special hazards, special symbols may appear in conjunction with the DANGER, WARNING, or CAUTION signal words. DO NOT remove or cover any of these labels. If the labels are damaged or if additional labels are required, contact your Toshiba Sales Representative. Labels attached to the equipment are there to provide useful information or to indicate an imminently hazardous situation that NetPac Wireless System 3

may result in serious injury, severe property and equipment damage, or loss of life if safe procedures or methods are not followed as outlined in this guide. Qualified Personnel Installation, operation, maintenance, and disposal are to be performed by Qualified Personnel only. A qualified person is one that has the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and has received safety training on the hazards involved (refer to the latest edition of NFPA 70E for additional safety requirements). Qualified Personnel shall: Have carefully read and understood all of the user directions that are contained in this guide and the installation and operation manual of the ASD being utilized. Be familiar with the construction and function of the ASD, the equipment being utilized, and the hazards involved. Be able to recognize and properly address hazards associated with the application of motor-driven equipment. Be trained and authorized to safely energize, de-energize, ground, lock out/tagout circuits and equipment, and clear faults in accordance with established safety practices. Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety practices. For additional information on workplace safety, visit osha website. Equipment Inspection Upon receipt of the equipment inspect the packaging and equipment for shipping damage. 4 NetPac Wireless System

Carefully unpack the equipment and check for damaged parts, missing parts, or concealed damage that may have occurred during shipping. If any discrepancies are discovered, it should be noted with the carrier prior to accepting the shipment, if possible. File a claim with the carrier if necessary and immediately notify your Toshiba Sales Representative. DO NOT install equipment if it is damaged or if it is missing any component(s). Modification of this equipment is dangerous and is to be performed by factory trained personnel. When modifications are required contact your Toshiba Sales Representative. Contact your Toshiba Sales Representative to report discrepancies or for assistance if required. Disposal Never dispose of electrical components via incineration. Contact your state environmental agency for details on disposal of electrical components and packaging in your area. NetPac Wireless System 5

Installation Precautions Personnel Protection The Toshiba NetPac Wireless System is to be installed, operated, and disposed of by Qualified Personnel only. Personal protection equipment is to be used to protect employees from any hazards inherent to system operation. Follow all warnings and precautions. Power Connections DANGER Contact With Energized Wiring Will Cause Severe Injury Or Loss Of Life. Turn off, lockout, and tagout all power sources before performing maintenance and making adjustments to the ASD system. Ensure that all system/asd power is off and that the Power and Charge LEDs on the ASD are off before opening the front door or removing the front cover (device-specific) of the ASD. Inspect the system components periodically for damaged or improperly functioning parts, cleanliness, and if using the Toshiba NetPac Wireless System, ensure that the ASD Transceiver Module installation is secure. The USB Transceiver Module may be inserted or removed while PC power is applied. DANGER DO NOT remove the USB Transceiver Module while the ASD PRO software or the motor is running. A running motor will continue to run uncontrolled if the module is removed. 6 NetPac Wireless System

Hardware Installation The system hardware components are to be installed by Qualified Personnel only. The Toshiba NetPac Wireless System is designed for use in Toshiba s 7-Series and 9-Series ASDs only. DO NOT attempt to install the wireless components in any other type of system, as this may result in equipment damage or injury to personnel. Bent pins or an improper insertion may result in intermittent operation or system failure. Apply power to the ASD only after attaching and/or securing the front cover (ASD dependent) of the ASD. Software Installation The system software is to be installed by Qualified Personnel ONLY. It is the responsibility of the installer/maintenance personnel to ensure that safety and precautionary measures are in place. It is the responsibility of the installer/maintenance personnel to ensure that the hardware/software installation will not result in an unexpected startup of the equipment. NetPac Wireless System 7

Hardware Installation and Connections DANGER Contact With Energized Wiring Will Cause Severe Injury Or Loss Of Life. There are two types of transceiver modules used with the 7-Series ASD. The Series-2 (shown below) is used with the 7-Series ASD only and the RJ-45 type (shown on page 9) is used with the 7- and 9-Series ASD. Series-2 Transceiver Module Installation 1. Ensure that all system/asd power is off and that the ASD Power and Charge LEDs are off. 2. Open the front door or remove the front cover (devicespecific) of the ASD to gain access to the control board of the ASD. 3. Remove the factory-installed Jumper PCB from the J4 connector of the control board (note Jumper PCB orientation in the event that a re-installation is required) the Jumper PCB is no longer required. 4. Insert the Adapter Board (P/N 59513) into the J4 and J5 dual in-line rows of connectors of the control board (figure to right) ensure that the board is inserted with the correct 8 NetPac Wireless System

orientation and that all mating pins are seated fully and uniformly. 5. Insert the Series-2 Module (P/N 64709) into the Adapter Board ensure that the module is inserted with the correct orientation and that all mating pins are seated fully and uniformly. 6. Close the front door or reattach the front cover (devicespecific). 7. Apply system/asd power. Note: CNU1 of the control board CANNOT be used while using the Toshiba NetPac Wireless System. RJ-45 Transceiver Installation 1. Perform steps 1 and 2 of the Series-2 Transceiver Module Installation on page 8. 2. Insert the transceiver module into the RJ-45 connector of the 7-Series (CNU1) or 9-Series (S4) ASD terminal board. PC USB Transceiver Installation 1. Insert the USB Transceiver Module into any unused USB port of the PC. Once the module is properly inserted into the USB port of the PC, the Found New Hardware Wizard dialog box appears. 2. Continue to step 1 of the Software Installation and Verification on page 11. NetPac Wireless System 9

RJ-45 Transceiver Part Numbering Convention USB Transceiver Part Numbering Convention 10 NetPac Wireless System

Software Installation and Verification The Toshiba NetPac Wireless System software is to be used for system setup only. Consult the ASD PRO Software Manual for specifics on the operation of the ASD PRO software. Driver/Port Installation and Setup Proper system operation requires that two components be loaded onto the host PC: Driver information and Port information. Note: Both components must be loaded completely. Failure to load both components completely may result in an unexpected motor response, intermittent operation, or total system failure. Follow steps 1 through 7 below to load the driver information. Upon completion, repeat steps 2 through 6 to load the port information. 1. Place the CD that was received with the system into the CD ROM drive. Note: The Found New Hardware Wizard dialog box appears when the USB Transceiver Module is inserted at step 1 on pg. 9. 2. At the Found New Hardware Wizard dialog box click Install from a list or specific location (Advanced) and click Next (see Figure 1. on pg. 12). NetPac Wireless System 11

Figure 1. New Hardware Wizard. Toshiba Inter. Corp. USB to NetPac 3. Browse to the CD ROM drive and select the folder (driver) of the operating system being used (i.e., Vista, XP, etc.) and click Next (see Figure 2.). Note: If the PC operating system is unknown, rightclick the My Computer icon of the PC desktop and select Properties. The General tab will show the operating system type being used. 12 NetPac Wireless System

Figure 2. Driver Selection. 4. In the event that the Software Compatibility prompt appears, click Continue Anyway. 5. In the event that the Files Needed dialog box appears, browse to the required file(s) of the CD ROM drive and click OK. Figure 3. Files Needed Dialog Box. 6. Upon completion of the installation the Found New Hardware Wizard Completion dialog box appears Click Finish. NetPac Wireless System 13

7. Repeat the procedure once from step 2 on page 11 to load the port information. Driver/Port Installation and Setup are complete upon the completion of the second execution of step 6 above. 14 NetPac Wireless System

USB Driver/Port Verification 1. From the PC desktop, right click the My Computer icon and select Properties from the subsequent list. 2. At the System Properties dialog box, click the Hardware tab (see Figure 4.). Figure 4. System Properties Dialog Box. Note: The System Properties dialog box will vary as a function of the operating system being used on the connected PC. 3. Click the Device Manager button. 4. At the Device Manager dialog box expand the Universal Serial Bus Controllers folder. The Toshiba Inter. Corp. USB to NetPac file being listed is an indication of a successful driver load. 5. At the Device Manager dialog box expand the Port (COM & LPT) folder. The Toshiba Inter. Corp. USB to NetPac file being listed is an indication of a successful port configuration load. NetPac Wireless System 15

6. Close the Device Manager. 7. Close the System Properties dialog box. The USB/COM port is installed successfully and is ready for use. In the event that Toshiba Inter. Corp. USB to NetPac does not appear as a folder item, contact the Toshiba Customer Support Center for assistance. 16 NetPac Wireless System

System Operation The USB Transceiver Module of the Toshiba NetPac Wireless System must be inserted into the same USB port to which it was installed for proper operation. For additional information, see the section titled PC USB Transceiver Installation on page 9. ASD Setup Requirements The ASD Transceiver Module of the ASD may be flashed with the programming of a Coordinator or a Router. The ASD system setup requirements are identical for both types. Set parameter F003 to RS232/RS485. Set parameter F004 to RS232/RS485. Set parameter F851 to provide a system disposition in the event of a communications loss. 2-Wire and 4-Wire Operation The 7- and 9-Series ASD NetPac Wireless Systems may be set for 2-Wire or 4-Wire operation. The ASD must be set to the 2- or 4-wire configuration as indicated on the transceiver module being used (see the module part numbering convention on page 10). For the 7-Series ASD, place jumpers at the FULL JP1 and JP2 terminals of the control board (P/N 56000) as shown for half-duplex (2- wire) operation. Remove all jumpers for full-duplex(4-wire) operation. For the 9-Series ASD, place both switches of HALF SW200 of the terminal board in the On position for half-duplex (2-wire) operation. Place both switches in the Off position for 4-wire operation. JP1 JP2 NetPac Wireless System 17

ASD PRO Software The ASD PRO Software allows the user to monitor and control the ASD from a PC via serial communication. A free copy of the ASD PRO Software and the ASD PRO Software Installation and Operation Manual may be downloaded from web site. 1. From the Toshiba web site click Industrial Division\Drives\G9 LV Severe Duty Industrial. 2. Click the Setup Software tab. 3. Click ASD PRO Software Zip File to download the ASD PRO Software. 4. Click the Manuals tab. 5. Click ASD PRO Software Operation Manual to download the ASD PRO Software Installation and Operation Manual. 18 NetPac Wireless System

Index Numerics 2-Wire Operation, 17 4-Wire Operation, 17 7-Series ASD Transceiver Module Installation, 8 A Adapter Board, 8 ASD PRO Software, 18 C Charge LED, 6, 8 CNU1, 9 D Disposal, 5 Driver Installation, 11 Driver/Port Verification, 15 E Electrical Hazard Symbol, 3 Equipment Inspection, 4 Equipment Warning Labels, 3 Explosion Hazard Symbol, 3 G General Safety Information, 1 H Hardware Installation, 7 I Installation Precautions, 6 J Jumper PCB, 8 P Personnel Protection, 6 Port Installation, 11 Port Verification, 15 Power Connections, 6 Power LED, 6, 8 Q Qualified Personnel, 4 R RJ-45 Transceiver Part Numbering Convention, 10 S Safety Alert Symbol, 1 Series-2 Module, 9 shipping damage, 4 Signal Words, 1 Software Installation, 7 Software Installation and Verification, 11 Special Symbols, 3 System Operation, 17 U USB Transceiver Part Numbering Convention, 10 USB-Mounted Module Installation, 9 NetPac Wireless System 19

W Wireless Module Installation, 8 20 NetPac Wireless System