What is Industrie 4.0

What is Industrie 4.0 Prof. Dr.-Ing. Reiner Anderl Computer Integrated Design (Datenverarbeitung in der Konstruktion, DiK) Fachbereich Maschinenbau Technische Universität Darmstadt Otto-Berndt-Straße 2 D-64287 Darmstadt Email: anderl@dik.tu-darmstadt.de Tel: +49 6151 16-6001 January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 1

Industrie 4.0 Advanced Engineering of Smart Products and Smart Production Overview 1. Introduction 2. Fundamental Approaches of Industrie 4.0 Technology Cyber-Physical Systems Internet Technology Manufacturing Objects as Information Carriers Holistic Approach for Safety, Security, Privacy and Knowledge Protection 3. Use Case Scenarios 4. Transfering Industrie 4.0 to Industry 5. Projects @ DiK (TU Darmstadt) 6. Summary January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 2

Industrie 4.0 Advanced Engineering of Smart Products and Smart Production Overview 1. Introduction 2. Fundamental Approaches of Industrie 4.0 Technology Cyber-Physical Systems Internet Technology Manufacturing Objects as Information Carriers Holistic Approach for Safety, Security, Privacy and Knowledge Protection 3. Use Case Scenarios 4. Transfering Industrie 4.0 to Industry 5. Projects @ DiK (TU Darmstadt) 6. Summary January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 3

Computer Integrated Design Fachgebiet Datenverarbeitung in der Konstruktion (DiK) Overview: Computer Integrated Design Head: Prof. Dr.-Ing. R. Anderl 20 Research Assistants 5 Technical and Administrative Staff, ~ 50 Teaching Assistents International Competence and Experience in the Fields of: Virtual Product Development using Smart Engineering, Sustainable Product Lifecycle Management (PLM) Process Integration / Optimization Industrie 4.0 January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 4

Level of Complexity Industrie 4.0 First assembly line Union Stock Yards 1870 First Programmable Logic Controller (PLC) Modicon 084 1969 3. Industrial Revolution by electronics and IT for enhanced automization in production 4. Industrial Revolution based on Cyber-Physical Systems 4th Industrial Revolution 3rd Industrial Revolution First mechanical loom 1784 1. Industrial Revolution by introduction of manufacturing plants with help of hydro power and steam power 2. Industrial Revolution by introduction of shared mass-prodution with help of electric energy 2nd Industrial Revolution 1st Industrial Revolution End of 18th Century Beginning of 20th Century Beginning of the 1970s Today time Source: Kagermann, H.; Wahlster, W.; Held, J.; (Hrsg.) : Bericht der Promotorengruppe Kommunikation. Im Fokus: Das Zukunftsprojekt Industrie 4.0. Forschungsunion, 2012 January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 5

Industrie 4.0 Advanced Engineering of Smart Products and Smart Production Overview 1. Introduction 2. Fundamental Approaches of Industrie 4.0 Technology Cyber-Physical Systems Internet Technology Manufacturing Objects as Information Carriers Holistic Approach for Safety, Security, Privacy and Knowledge Protection 3. Use Case Scenarios 4. Transfering Industrie 4.0 to Industry 5. Projects @ DiK (TU Darmstadt) 6. Summary January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 6

Approaches for Smart Systems Functional integration Integrated cyber-physical systems Condition Monitoring Structural Health Monitoring Remote Diagnosis Communicating (self-)controled systems Remote Control Cyber-physical systems enable communication, monitoring, control January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 7

Industrie 4.0: Cyber-Physical Systems Embedded Systems enabling CPS and CPPS Smart Sensors Smart Systems (Smart Sensors and Actuators) Cyber Physical Systems (CPS) Cyber Physical Production Systems (CPPS) Embedded System January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 8

Cyber Physical Systems Source: [LEE2010] Lee, E. A.: CPS Foundations. In: Proceedings of the 47th Design Automation Conference (DAC). ACM/IEEE, June, 2010, S. 737 742 January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 9

Industrie 4.0: Internet technologies Internet of Things, Services and Data Internet of Things (IoT) Communicating objects based on internet technologies Detection and identification using IPv6-addresses (128 bit address space) Advantages: Detection, identification and location of physical objects Communication through connectivity Every physical object might be equipped with an IPv6-address Internet of Sevices (IoS) New approach to provide internet based services Concepts for product specific services on demand, knowledge provision and services for controlling product behaviour Interaction between people, machines and systems to improve added value Internet of Data (IoD) Service based added value processes Data is managed and shared using internet technologies Cyber-physical systems are producing big data Fundamental prerequisite: Development of a holistic security and safety culture establish sustainable trusted environments Smart Logistics Manage big data: integrate product and production data January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 10 Smart Production Procecces Smart Engineering

Industrie 4.0: Components as Information Carriers Identification, Localisation, Addressability, Connectivity January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 11 Folie 11

Control units Synchronous and Asynchronous Operation smart sensor sensors real time synchronous operation established methods for IT-security asynchronous operation internet of data internet of services G1 X28.157 Y24.034 G1 X28.977 Y23.404 G1 X29.267 Y23.214 G1 X30.077 Y22.754 G1 X51.017 Y21.644 G1 X28.977 Y23.404 G1 X29.267 Y23.214 G1 X28.977 Y23.404 G1 X29.267 Y23.214 data exchange RzEgWDI4Lj BZMjQuMDM0IEU xljaxnjq1dqphm SBYMjguOTc3IFk ymy40mdqgrteu MDI4OTgNCkcxIF yos4ynjcgwtizlj smart actouator continuous processes 1001 0101 0111 diskrete processes cryptography Public Key Private Key actuators Heute: Trennung von Sicherheits- und Echtzeitwelt future systems require IT safety and security tied to physical processes January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 12 Folie 12

Industrie 4.0 Advanced Engineering of Smart Products and Smart Production Overview 1. Introduction 2. Fundamental Approaches of Industrie 4.0 Technology Cyber-Physical Systems Internet Technology Manufacturing Objects as Information Carriers Holistic Approach for Safety, Security, Privacy and Knowledge Protection 3. Use Case Scenarios 4. Transfering Industrie 4.0 to Industry 5. Projects @ DiK (TU Darmstadt) 6. Summary January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 13 Folie 13

Use case 1: Components as infirmation Carriers (1) January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 14 Folie 14

Use case 1: Components as infirmation Carriers (2) January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 15 Folie 15

Use case 2: Process and Condition Monitoring January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 16 Folie 16

Use Case 3: Additive Manufacturing (1) January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 17 Folie 17

Use Case 3: Additive Manufacturing (2) January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 18 Folie 18

Industrie 4.0 Advanced Engineering of Smart Products and Smart Production Overview 1. Introduction 2. Fundamental Approaches of Industrie 4.0 Technology Cyber-Physical Systems Internet Technology Manufacturing Objects as Information Carriers Holistic Approach for Safety, Security, Privacy and Knowledge Protection 3. Use Case Scenarios 4. Transfering Industrie 4.0 to Industry 5. Projects @ DiK (TU Darmstadt) 6. Summary January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 19 Folie 19

Plattform Industrie 4.0 Gemeinsames Projekt der Verbände - ideelle thematische Zusammenarbeit Geschäftsstelle (GS) Vorstandskreis (VK) Lenkungskreis (LK) Wissenschaftlicher Beirat AG 1 AG 2 AG 3 AG 4 January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 20 Folie 20

Research Roadmap of the Platform Industrie 4.0 2015 2018 2025 2035 Horizontal integration via value creation networks Seamless engineering throughout life cycle MIGRATION STRATEGY Methods for new business models Integration of real and virtual worlds Systems Engineering Methods for framework Value creation networks Automation of value creation networks INDUSTRY 4.0 by DESIGN Vertical integration and networked production systems Sensor data analysis and derivation of data-based process control system Intelligence - Flexibility - Adaptability New social infrastructures for work Multimodal assistant systems Acceptance of technology and nature of work Continuous development of hybrid technologies Wireless communication for Industry 4.0 scenarios Security & safety Industry 4.0 platform with reference architectures and decentralized service-oriented architecture January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 21 Folie 21

Strategy to apply Industrie 4.0 Status: 14. April 2015 Industrie 4.0 Komponente RAMI 4.0 Forschungsroadmap 15. Mai 2015 Fachbereich 16 Fachgebiet Datenverarbeitung in der Konstruktion Prof. Dr.-Ing. R. Anderl Folie 22

Industrie 4.0 Advanced Engineering of Smart Products and Smart Production Overview 1. Introduction 2. Fundamental Approaches of Industrie 4.0 Technology Cyber-Physical Systems Internet Technology Manufacturing Objects as Information Carriers Holistic Approach for Safety, Security, Privacy and Knowledge Protection 3. Use Case Scenarios 4. Transfering Industrie 4.0 to Industry 5. Projects @ DiK (TU Darmstadt) 6. Summary January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 23 Folie 23

Der internationale Wettbewerb 15. Mai 2015 Fachbereich 16 Fachgebiet Datenverarbeitung in der Konstruktion Prof. Dr.-Ing. R. Anderl Folie 24

Industrie 4.0 @ Technische Universität Darmstadt State of Hesse: LOEWE Center Fundamental research IT-security DFG: German Research Foundation German/Brasilian fundamental research BMBF Industrial use cases: Bosch Rexroth Miele State of Hesse Industrial use cases: 11 companies IG Metall 15. Mai 2015 Fachbereich 16 Fachgebiet Datenverarbeitung in der Konstruktion Prof. Dr.-Ing. R. Anderl Folie 25

Effiziente Fabrik 4.0 Project structure & aims Project phase: Pilot study Content: Identification and Analysis of existing Good-Practice examples in the industry Aim: Demonstration of potential and the particular benefit Concept development Development of a Concept of Implementation for selected Examples Implementation concepts for experimental field build up on CiP Buildup Demonstrator Buildup of Hard- and Software of the conceptualized examples and Validation of benefit Experimental field in real production environment Knowledge transfer Didactic rework of the results. Buildup of expertises for industrial partners. Implementation of a workshop series Buildup of expertises and competence of methods of hessian companies 30. Oktober 2014 Fachbereich 16 Effiziente Fabrik 4.0 PTW DiK Folie 26

Uses Cases Central elements acquired concepts Use Case 4 flexible intelligent Worker Assistance Systems Use Case 1 paperless integrated quality assurance component as information carrier uniform data management Use Case 3 Condition and Energy Monitoring Use Case 2 real-time capable production controlling 30. Oktober 2014 Fachbereich 16 Effiziente Fabrik 4.0 PTW DiK Folie 27

Industrie 4.0 Advanced Engineering of Smart Products and Smart Production Overview 1. Introduction 2. Fundamental Approaches of Industrie 4.0 Technology Cyber-Physical Systems Internet Technology Manufacturing Objects as Information Carriers Holistic Approach for Safety, Security, Privacy and Knowledge Protection 3. Use Case Scenarios 4. Transfering Industrie 4.0 to Industry 5. Summary January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 28 Folie 28

Conclusions Industrie 4.0 is a key initiative of the German hightech strategy supported by the German government and to be implemented by industry. Key strategy of Industrie 4.0 is the creation of new innovation for smart systems such as smart products, smart production systems, smart logistics or smart grids based on the integration of internet based communication and embedded control software to ensure sustainablity and environmental soundness. Future research activities will also need to address - knowledge protection, - safety, security, privacy and knowledge protection, - new business models as well as - human factors impact New advanced engineering methods are required to support the developemnt of smart products able to self-control their functionality and to communicate with other smart systems as well as with humans. January 20, 2015 Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 29

Source: Potthast Fachschaftenkonferenz June 10, 2014 Faculty of Mechanical Engineering Department of Computer Integrated Design Prof. Dr.-Ing. R. Anderl 30